Product Manual

5
6.0 Setup and assembly
Note: Individual trucks are assembled and
ready to use. Pallet trucks purchased in crate
quantities (6 units to a crate) require some
assembly. Match the “number” label on the
handle to the “number” label on the frame, prior
to assembly. Proceed with instructions below.
If you received an individual truck, proceed to
section 7.0 – Operations.
Tools Needed for Assembly
• Hammer
• Flat Head Screwdriver
• Pliers or 17mm Wrench
Figure 1
1. Insert the base of the handle (A, Figure 2)
into the pump bracket (B, Figure 2).
2. Align the holes (C, Figure 2) at the base of
the handle with the holes in the pump
bracket.
3. Using a screwdriver, pry the cam (D, Figure
2) up and slip the bolt head under the notch
in the cam. Do not adjust the nut.
Figure 2
4. Insert handle pins (E, Figure 3) into the
holes of the pump bracket and handle. Align
the spring pin holes (F, Figure 3) in the
handle pin and the pump bracket.
5. Tap the handle pins into place with a
hammer.
Figure 3
6. Using a hammer, tap the spring pins (A,
Figure 4) into the pump bracket and handle
pins.
Note: If the holes aren’t lined up, use a
17mm wrench or pliers to turn the handle pin
until the spring pin holes line up.
7. Repeat for the opposite side handle pin.
8. Pull handle down and remove retaining tube
(B, Figure 4) by pulling straight out. Discard
retaining tube.
Figure 4
Note: If the pallet truck does not raise or lower
properly, you may have air bubbles in the pump
from shipping. Refer to section 8.1 – Cleaning
Release Valve.
7.0 Operations
To raise forks, place handle in the UP position
(bottom part of the handle slot), See Figure 5.