This .pdf document is bookmarked Operating Instructions and Parts Manual 1.5HP Mobile Cyclone Dust Collector Model JCDC-1.5 JET 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.jettools.com Part No.
1.0 IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precautions should always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS DUST COLLECTOR. WARNING – To reduce the risk of fire, electric shock, or injury: 1. Read and understand entire owner’s manual before attempting assembly or operation of this dust collector. 2. Read and understand the warnings posted on the machine and in this manual. 3. Replace warning labels obscured or removed. 4.
0. Do not handle plug or machine with wet hands 23. Do not use this dust collector for anything except wood dust. Materials such as liquids, metal shavings, metal dust, screws, glass, plastic or rock can cause sparks and/or damage when coming into contact with any part of the dust collector. 31. Do not put any objects into the openings. Do not use with any opening blocked; keep free of dust, lint, hair, and anything that may reduce air flow. 24.
3.0 Table of contents Section Page 1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2 2.0 About this manual .......................................................................................................................................... 3 3.0 Table of contents............................................................................................................................................ 4 4.
4.0 Specifications Model number ......................................................................................................................................... JCDC-1.5 Stock number .............................................................................................................................................. 717515 Motor and electricals: Motor type ........................................................................ .
Collection bags: Bag material ..................................................................................................................................... polyethylene Drum collection bag size (Dia. x L) ........................................................................ 26 x 27-9/16 (660 x 700 mm) Canister collection bag size (Dia. x L) ...................................................... 19-11/16 x 23-5/8 in. (500 x 600 mm) Main materials: Frame ............................................
Read and understand the entire contents of this manual before attempting assembly or operation. Failure to comply may cause serious injury. 5.0 Setup and assembly 5.1 Unpacking and cleanup Remove all contents from shipping carton and compare to the contents list in this manual. If shipping damage or any part shortages are identified, contact your distributor. Do not discard carton or packing material until dust collector is assembled and running satisfactorily. 5.2 Shipping contents – JCDC-1.
5.3 Tools required for assembly 5. Hex keys, 4mm and 5mm (provided) Open-end wrench, 10/12mm (provided) Cross-point (Phillips) screwdriver Lift main housing (A) using hoist with straps through lifting rings atop main housing. If hoist is not available, at least 2 persons must lift housing. Main housing is heavy. Two-person lift, or use hoist. 5.4 Assembly 1. Install four casters (L) to base (C). See Figure 3. 2. Install left and right stands (D1,D2) to base (C) with flange head screws (HP8). 3.
8. 11. Apply foam tape (T) around inlet port near edge. See Figure 10. The foam tape should completely encircle the port. Install side cover (M) on left and right stands. See Figure 7. 12. Install inlet adaptor (I) on main housing and secure with pan head screw (HP1). 13. Apply foam tape (V) just above lower lip of canister filter. The foam tape should completely encircle the canister filter. 14. Install collection bag (O) to bottom of canister filter and secure with steel bag clamp (W). Figure 7 9.
Figure 12 Figure 14 The bag frame maintains the shape of the bag in the negative-pressure environment of the cyclone drum. Assemble bag frame as follows: 6.0 Electrical connections 18. Screw the short and long frame supports into the hoops in alternating manner, as shown in Figure 13. Secure with twelve pan head screws and hex nuts (HP10,HP11). (Note: The bends on long supports point inward as shown.
depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance – if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
7.2 Remote controller 7.3 Dust hose connection The RF (radio frequency) remote controller operates on one 9 volt battery (included). The battery will need replacing periodically. Use proper type hose to connect dust collector to machine(s) being operated. Dryer vent hose is not acceptable for this purpose. Secure hose at both ends with proper clamps. The remote controller has an effective range up to approximately 50 feet (15 meters). If an inlet port is not being used, it should remain capped.
9.0 Optional accessories Part no. 717511 717516 Description Canister collection bag for JCDC (package of 5) Drum collection bag for JCDC-1.5 (package of 5) Table 2 10.0 Troubleshooting the JCDC-1.5 10.1 Electrical and motor problems Symptom Possible Cause Correction* Motor will not start. No incoming current. Check connections at plug or circuit panel. Safety key missing from switch. Install safety key. Low voltage. Check power line for proper voltage. Open circuit in motor or loose connection.
10.2 Performance problems Symptom Possible Cause Correction Poor performance; lack of suction. Hose improperly secured at dust origination point. Inlet port is open. Inspect and remedy. Cap unused inlet ports. Collection bag is full. Empty bag (check sight window). Collection drum not sealed properly. Canister filter is dirty. Inspect drum for leaks, make sure lid is tight. Clean filter. Wood has excess moisture content. Use lumber with lower moisture content.
11.1.1 JCDC-1.
11.1.2 JCDC-1.5 Cyclone Dust Collector – Parts List Index No Part No Description Size Qty 1 ................ JCDC1.5-01 .............. Motor........................................................................ 1-1/2HP, 115V .............. 1 .................. JCDC1.5-01SC ......... Start Capacitor (not shown) ..................................... 300MFD, 125VAC......... 1 .................. JCDC1.5-01RC ......... Running Capacitor (not shown) ............................... 30uF, 250V ...............
Index No Part No Description Size Qty 39 .............. JCDC1.5-39 .............. Hose ........................................................................ Dia.10” .......................... 1 40 .............. JCDC1.5-40 .............. Collection Drum Lid ................................................. ...................................... 1 41A ............ JCDC1.5-41A ............ Collection Drum Assembly (#30,41 thru 46) ............ ...................................... 1 41 ..............
12.0 Electrical Connections – JCDC-1.
13.0 Warranty and service JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday. Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website. • JET products carry a limited warranty which varies in duration based upon the product.
427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848 www.jettools.
