This .pdf document is bookmarked Operating Instructions and Parts Manual 14ga. x 60in. Electric Plate Roller Model EPR-1460-3 JET 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.jettools.com Part No.
damaged should be properly repaired or replaced. 13. Make all machine adjustments or maintenance with machine unplugged from power source. 1.0 IMPORTANT SAFETY INSTRUCTIONS 14. Use the right tool. Do not force a tool or attachment to do a job that it was not designed to do. 15. Make certain the switch is in the OFF position before connecting the machine to the power supply. WARNING – To reduce risk of injury: 1. 2. Read and understand the entire owner’s manual before attempting assembly or operation.
27. Keep hands away from the moving rolls. 33. The plate roller should be anchored to the floor. 28. Provide for adequate space surrounding work area and non-glare, overhead lighting. 34. Use proper extension cord. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 1 (sect. 8.
3.0 Table of contents Section Page 1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2 2.0 About this manual .......................................................................................................................................... 3 3.0 Table of contents............................................................................................................................................ 4 4.
4.0 Specifications Model number ..................................................................................................................................... EPR-1460-3 Stock number .............................................................................................................................................. 756030 Motor and electricals: Motor type .................................................................................................
5.0 Features and Terminology Figure 5-1: Features 6.
8.0 Electrical connections Read and understand the entire contents of this manual before attempting setup or operation! Failure to comply may cause serious injury. Electrical connections must be made by a qualified electrician in compliance with all relevant codes. This machine must be properly grounded to help prevent electrical shock and possible fatal injury. 7.0 Setup and assembly Open shipping container and check for shipping damage.
It is recommended that the Plate Roller be connected to a dedicated 10 amp circuit with a circuit breaker or fuse. If connected to a circuit protected by fuses, use time delay fuse marked “D”. NOTE: Local codes take precedence over recommendations. Ampere Rating 8.2 GROUNDING INSTRUCTIONS This tool must be grounded. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock.
.2 Roll adjustment For example: To find length of material needed (C) to form a tube 4" in diameter, multiply 3.1417 by 4". Result: 12.5667" is the circumference of approximate length of material needed. Cut several pieces of material to this length for a forming test run. Material may have to be lengthened or shortened depending upon results of the test run. (Figure 5-1 identifies machine elements.
.4 Forming a tube A tube can often be made with a single pass through the machine, as follows: 1. Adjust pinch roll as needed to accommodate workpiece thickness. 2. Feed workpiece into machine. As it nears the end (Figure 10-3a), stop machine and reverse direction (Figure 10-3b). Figure 10-5 10.6 Forming a cone Figure 10-3 3. To remove tube from stationary roll: 4. Position cone forming guides out of the way. 5. Loosen knob (A, Figure 10-4), pull handle upward, then toward front.
.0 User-maintenance 11.1 General maintenance Keep the rolls clean and rust-free, and periodically apply a light film of oil to their surfaces. 11.2 Lubrication A general-purpose lithium grease is recommended for the following: Keep gears lubricated. (Remove left side cover to access gears and chain.) Operate machine to disperse the grease. Figure 10-7: Pinch roll disengagement Apply grease to right end of stationary roll where it slides in and out of notch.
.0 Troubleshooting EPR-1460 Plate Roller Table 2 Symptom Possible Cause Correction * Machine doesn’t operate; rolls won’t move. No incoming power. Check power source and connections. Release emergency stop switch by rotating clockwise (check both switch locations). Tighten nut to secure stationary roll. Inspect gears; repair/replace as needed. Adjust idler (rear) roll as needed until idler roll is parallel to stationary (top) roll. Use materials within machine’s capacity.
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13.1.2 EPR-1460 Electric Plate Roller – Parts List Index No. Part No. Description Size Qty 1 ................ EPR1460-1................ Side Cover ............................................................... ...................................... 1 2 ................ TS-2246102 .............. Socket Head Button Screw ...................................... M6x10 ........................... 5 3 ................ TS-1492021 .............. Hex Cap Screw ....................................................
Index No. Part No. Description Size Qty 61 .............. EPR1460-61.............. Plate......................................................................... ...................................... 2 62 .............. EPR1460-62.............. Trans Shaft Bushing ................................................ ...................................... 2 63 .............. EPR1460-63.............. Worm Shaft.............................................................. ....................................
Index No. Part No. Description Size Qty 116 ............ TS-2311061 .............. Hex Nut .................................................................... M6 ................................. 2 117 ............ EPR1460-117............ Spring ...................................................................... ...................................... 2 118 ............ TS-1550041 .............. Flat Washer ............................................................. 6 mm ...........................
.................. EPR1460-TB ............. Tool Box (not shown – includes following items) ..... ...................................... 1 .................. .................................. Oil can...................................................................... ...................................... 1 .................. .................................. Adjustable wrench ................................................... ...................................... 1 .................. ................
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15.0 Warranty and Service JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday. Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website. • JET products carry a limited warranty which varies in duration based upon the product.
427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848 www.jettools.