Product Manual

3
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible tool damage.
This means that if precautions are not heeded, it may result in serious injury or possibly
even death.
2.0 Table of Contents
1.0 IMPORTANT SAFETY INSTRUCTIONS ...................................................................................................... 2
2.0 Table of Contents ................................................................................................................................... 3
3.0 Introduction ........................................................................................................................................... 4
4.0 Specifications ......................................................................................................................................... 5
5.0 Using the Chain Hoist ............................................................................................................................. 6
5.1 Prior to Operation .............................................................................................................................. 6
5.2 Hooking the Load ................................................................................................................................ 7
5.3 Raising the Load.................................................................................................................................. 7
6.0 Hand Chain – Disassembling and Installing ............................................................................................ 8
7.0 Load Chain and Bottom Hook ................................................................................................................ 9
7.1 Load Chain Inspection (all models)..................................................................................................... 9
7.2 Load Chain Removal (all models) ....................................................................................................... 9
7.3 Attaching Load Chain to Load Chain Sprocket (all models) ................................................................ 9
7.4 Load Chain and Bottom Hook Installation ........................................................................................ 10
7.5 Chain Installation: 0.5- to 2-Ton Hoists ............................................................................................ 10
7.6 Chain Installation: 3- to 5-Ton Hoists ............................................................................................... 10
8.0 Overload Protection ............................................................................................................................. 11
9.0 Inspection and Maintenance ............................................................................................................... 11
10.0 Load Limits ......................................................................................................................................... 12
10.1 Load Chain ...................................................................................................................................... 12
10.2 Hooks (Top & Bottom) .................................................................................................................... 12
11.0 Troubleshooting JET
®
Aluminum Hand Chain Hoists .......................................................................... 13
12.0 Timing Marks for Gear Replacement ................................................................................................. 14
13.0 Replacement Parts ............................................................................................................................. 14
13.1.1 AL100 Aluminum Chain Hoist Parts Breakdown (0.25 – 3 ton) ................................................... 15
13.1.2 Parts List: AL100-050 Aluminium Chain Hoist (0.5 Ton) .............................................................. 16
13.1.3 Parts List: AL100-100 Aluminium Chain Hoist (1 Ton) ................................................................. 17
13.1.4 Parts List: AL100-150 Aluminium Chain Hoist (1.5 Ton) .............................................................. 18
13.1.5 Parts List: AL100-200 Aluminium Chain Hoist (2 Ton) ................................................................. 19
13.1.6 Parts List: AL100-300 Aluminium Chain Hoist (3 Ton) ................................................................. 20
13.1.7 AL100 Aluminum Chain Hoist Parts Breakdown (5 ton) .............................................................. 21
13.1.8 Parts List: AL100-500 Aluminium Chain Hoist (5 Ton) ................................................................. 22
14.0 Warranty and Service ......................................................................................................................... 23