This .pdf document is bookmarked Operating Instructions and Parts Manual Router Lift and accessories Model JRL-912 JET 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.jettools.com Part No.
other reproductive harm. (California Health and Safety Code Section 25249.6) 11. Make certain the switch is in the OFF position before connecting the machine to the power supply. 1.0 IMPORTANT SAFETY INSTRUCTIONS 12. Make certain grounded. 2. Read and understand the entire owner's manual before attempting assembly or operation. Replace warning labels obscured or removed. if they 4. This router lift is designed and intended for use by properly trained and experienced personnel only.
instructions for accessories. lubricating and changing 34. Keep electrical cord away from sharp edges, heat or moving parts. Position cord so it will not become a trip hazard. 26. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do not use bare hands. 35. Before using the Router Lift, read and become thoroughly familiar with all manufacturer’s operating and safety instructions that accompanied the router you will be using. 27.
3.0 Table of contents Section Page 1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2 2.0 About this manual .......................................................................................................................................... 3 3.0 Table of contents ............................................................................................................................................ 4 4.
4.0 Specifications for JET Router Lift and components Table 1 Component stock numbers Router Lift with Cast Table Kit (includes items marked *) Router Lift with MDF Table Kit (includes items marked °) JRL-912 Router Lift *° Fence Assembly 32 in. *° Cast Iron Table 32x24 in. * MDF Table 32x24 in. ° Floor Stand (with Power Switch and Miter Gauge) *° Dust Collection Box *° Power Switch Phenolic Inserts – set of 5 (ZC, 6.4, 12.7, 30, 63.
5.0 Setup and assembly Read and understand the entire contents of this manual before attempting assembly or operation! Failure to comply may cause serious injury! 5.1 Unpacking and cleanup 1. Remove all contents from shipping carton. Do not discard cartons or packing material until product is assembled and running satisfactorily. 2. Inspect contents for shipping damage. Report any damage to your distributor. 3. Compare contents of shipping carton with the contents list below.
-- OR – Figure 5-1b: Box #1 MDF Table Figure 5-2: Box #2 Router Lift Assembly Figure 5-4: Box #4 Stand Assembly Figure 5-3: Box #3 Dust Collection Box Figure 5-5: Box #5 Fence Assembly 7
Applicability of the following instructions will depend upon your choice of accessories. Call-out numbers are those in the parts breakdown, sect. 11.0. 5.4 Stand assembly See Figure 5-6. 1. Mount support bars (2 long, 2 short) to legs (#4). Mount lower braces (2 long, 2 short) to legs. Position JET logo toward front of stand. 2. Install levelers (#19). These can be adjusted for height at any time to make the stand level and accommodate use of the wheels and swivel caster.
5.5 Dust Collection Box See Figure 5-7. 1. Assemble panels as shown, using M4x6 pan head screws (#3). Do not fully tighten screws yet. When all screws are inserted, place box on level surface and push down to settle it evenly. Then tighten all screws. 2. Install dust port (#19) and hose with clamp (#13/20). Cast iron table is heavy! Use an assistant to help lift and assemble to stand. 3. Turn cast iron (or MDF) table upside down. Use mat or cardboard underneath to prevent scratching table surface. 4.
5.7 Fence assembly See Figure 5-8. 1. Attach a rail base (#12) to each side of table with socket head cap screws (#18). Hand tighten only. 2. Slide a scale (#15) into each rail (#13). Slide square nuts (#16) into channel of base, and mount rails to bases with hex cap screws (#19) and flat washers (#17). Attach rails so they are flush with back edge of table. Make adjustments as needed, then tighten screws on bases (#18). 3.
5.9 Installing router (not provided) The universal clamp collar will secure any router without the need to match hole patterns on its mounting plate. Router must be disconnected from power when installing. 1. Lower router lift with crank handle (see Figure 7-30) so that router spindle will not protrude through insert when being installed. 2. Remove router lift and place upside down on a table. 3.
6.0 Electrical connections Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. Failure to comply may cause serious or fatal injury. All electrical connections must be made by a qualified electrician in compliance with all local codes and ordinances. Failure to comply may result in serious injury.
For precise work, verify setting of miter gauge angle by placing an angle measuring device against miter gauge fence and T-slot. 7.0 Adjustments 7.1 Stand mobility 1. The narrow table T-slot will additional routing accessories. Push down pedal on swivel caster (Figure 7-1) to move stand. Lift up pedal with foot to disengage swivel caster. NOTE: The height of levelers may need adjustment for proper swivel caster engagement/disengagement. accommodate 7.
by the cutter, both sub-fences are set in a straight line as shown in Figure 8-3. Figure 8-3 9. Figure 8-1 6. The starting pin can be inserted into one of two holes in the router plate (see Figure 7-3). It is used as a support to help pivot the workpiece into the bit when doing freehand work. See Figure 8-2. When the operation removes the entire edge of the work, for example in jointing or making a full bead, the shaped edge will not be supported by the outfeed sub-fence when both fences are in line.
10.0 Optional accessories The following are optional accessories to enhance the functionality of the Router Lift. See your dealer or call JET to order. Figure 10-1 Figure 10-2 11.0 Replacement parts Replacement parts are listed on the following pages. To order parts or reach our service department, call 1800-274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately.
11.1.
11.1.2 Router Lift Assembly (737000) – Parts List Index No Part No Description Size Qty 1 ................ JRL912-101............... Aluminum Carriage Bracket ..................................... ...................................... 1 2 ................ JRL912-102............... Main Gear Shaft....................................................... ...................................... 1 3 ................ JRL912-103............... Lead Screw Assembly ............................................. ..
11.2.
11.2.2 Stand Assembly (737004) – Parts List Index No Part No Description Size Qty 2 ................ JRL912-202............... Long Support Bar .................................................... ...................................... 2 3 ................ JRL912-203............... Short Support Bar .................................................... ...................................... 2 4 ................ JRL912-204............... Stand Leg ..........................................................
11.3.
11.3.2 Dust Collection Box Assembly (737005) – Parts List Index No Part No Description Size Qty 1N .............. JRL912-301N ............ Front Panel .............................................................. ...................................... 1 2N .............. JRL912-302N ............ Right Panel .............................................................. ...................................... 1 3 ................ TS-2171012 .............. Phillips Pan Hd Machine Screw ...................
11.4.
11.4.2 Fence Assembly (737001) – Parts List Index No Part No Description Size Qty 1 ................ JRL912-400............... Router Table Fence ................................................. 910mm .......................... 1 2 ................ JRL912-401............... Lock Handle ............................................................. M8 ................................ 2 3 ................ JRL912-402............... Scale .....................................................................
11.5.1 Table Assembly – Exploded View 1 2 3 6 5 4 4 MDF table 11.5.2 Cast Iron Table Assembly (737002) – Parts List Index No Part No Description Size Qty 1 ................ JRL912-501............... Router Table Cast Iron ............................................ 32"x24".......................... 1 2 ................ TS-2286201 .............. Phillips Flat Head Machine Screw ........................... M6-1.0x20 ................... 10 3 ................ TS-2311061 .............. Hex Nut ..........
12.0 Warranty and service JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday. Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website. • JET products carry a limited warranty which varies in duration based upon the product.
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427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848 www.jettools.
