OWNER'S MANUAL PDS-12CS 12” Disc Sander POWERMATIC WMH Tool Group www.powermatic.com 427 Sanford Rd. LaVergne, TN 37086 e-mail powermatic@wmhtoolgroup.
This manual has been prepared for the owner and operators of a PDS-12CS Sander. Its purpose, aside from machine operation, is to promote safety through the use of accepted correct operating and maintenance procedures. Completely read the safety and maintenance instructions before operating or servicing the machine. To obtain maximum life and efficiency from your Powermatic Sander, and to aid in using the machine safely, read this manual thoroughly and follow instructions carefully.
WARNING Wear eye protection. Always keep guards in place and in proper operating condition. Do not operate the machine without the guards for any reason. This disc sander is intended to be used with wood and wood products only. Use of this disc sander and a dust collector with metal products is a potential fire hazard. Support the workpiece adequately at all times during operation; maintain control of the work at all times.
• ALWAYS DISCONNECT THE MACHINE FROM THE POWER SOURCE BEFORE SERVICING. • REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure the switch is in the off position before plugging in. • USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not recommended by POWERMATIC may cause hazards or risk of injury to persons. • NEVER STAND ON A MACHINE. Serious injury could occur if the machine is tipped. • CHECK DAMAGED PARTS.
Grounding Instructions Caution: This tool must be grounded while in use to protect the operator from electric shock. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
230 Volt Operation If 230V, single phase operation is desired, the following instructions must be followed: 1. Disconnect the machine from the power source. 2. This POWERMATIC sander is supplied with four motor leads that are connected for 115V operation, as shown in Figure A. Reconnect these four motor leads for 230V operation, as shown in Figure B. 3. The 115V attachment plug (A), supplied with the sander, must be replaced with a UL/CSA listed plug suitable for 230V operation (D).
Specifications PDS-12CS Stock Number............................................................................................................................ 1791201K Disc Diameter.......................................................................................................................................12” Table Tilt ...................................................................................................................... 15° Up - 45° Down Dust Chute Diameter ....................
Contents of the Shipping Carton PDS-12CS 12” Disc Sander 1. Sander 1. Sanding Disc 1. Table 1. Miter Gauge 1. Miter Gauge Fence 1. Owner's Manual 1. Warranty Card Hardware Kit 4. Hex Head Bolt M10x35 4. Flat Washer M10 4. Lock Washers M10 2. Hex Nut M6 4. Pan Head Flange Screw M6x12 1. Center Point 1. Right Angle Hex Wrench 3mm 1. Filler Bar 1. Socket Head Cap Screw M5x8 Closed Stand 1. Stand 1. Inlet 2. Hangers 1. Ring Clamp 1. Collector Bag Tools Required for Assembly & Adjustments 1.
Stand Assembly 1. With the help of another person lift the sander (A, Fig. 1) onto the stand (B, Fig. 1). Feed the belt (C, Fig. 1) through the cut out in the top of the stand. 2. Match the hole pattern in the stand with the hole pattern in the sander. 3. Bolt the sander to the stand with four M10x35 socket head cap screw (D, Fig. 1), four M10 lock washers (E, Fig. 1) and four M10 flat washers (F, Fig. 1). Tighten the nuts to secure the sander to the stand. Sander Assembly 1. Unscrew the knob (G, Fig.
Collector Bag Assembly 1. Mount the inlet port (A, Fig. 4) to the cabinet with four M6x12 pan head screws (B, Fig. 4). 2. Thread two M6 nuts (C, Fig. 4) on the shaft of hanger rods (D, Fig. 4). Thread rods into the cabinet and tighten nuts against the cabinet. 3. Place the loops (E, Fig. 4) of the collector bag onto the hanger rods. 4. Loosen ring clamp (F, Fig. 4) all the way and place on the inlet port. Fit collector bag opening onto inlet port, and secure in place by tightening the ring clamp.
vacuum any accumulation of foreign material in order to maintain normal motor ventilation. Sanding Disc Replacement 1. Disconnect machine from the power source. WARNING All electrical connections must be done by a qualified electrician. All adjustments or repairs must be done with the sander disconnected from the power source, unplugged. Failure to comply may result in serious injury! 2. Remove the knobs (A, Fig. 7), washers (B, Fig. 7), and trunnion holders (C, Fig.
Emptying the Collector Bag Optional Accessories 57620025: JET Stik Abrasive Belt and Disc Cleaner. CAUTION Wearing a particle mask/respirator for protection against fine dust particles during cleaning is highly recommended. JDS-12B Sanding Disc PSA Aluminum Oxide “J” Weight Cloth Back.
Base Assembly Breakdown 13
Parts List for the PDS-12CS Base Assembly Index Part No. No. Description Size Qty 1..........612083......................... Closed Stand ......................................... ............................................... 1 2..........612097......................... Door w/Latch Assembly ......................... ............................................... 1 3..........150503......................... Latch Assembly ..................................... .........................................
Sander Assembly Breakdown 15
Parts List for PDS-12CS Sander Assembly Index Part No. No. Description Size Qty 1..........612111......................... Base ...................................................... ............................................... 1 2..........TS-1505051 ................. Socket Head Cap Screw........................M10 x 35................................. 4 3..........TS-1551071 ................. Lock Washer .........................................M10......................................... 4 4.....
Index Part No. No. Description Size Qty 41 ........TS-1551061 ................. Lock Washer .........................................M8 .......................................... 1 42 ........TS-1490041 ................. Cap Screw.............................................M8 x 25................................... 1 43 ........612010......................... Locating Block ....................................... ............................................... 1 44 ........TS-1540041 .................
Wiring Diagram 18
