Owner's manual

ManualsBrandsJaclo ManualsWater equipmentThermostatic extension kit - J-TH34-EXT

ITEM QTY DESCRIPTION

1 1 ¾" Thermostatic Valve Body

2 1 High Flow Thermo Cartridge

3 1 Cartridge Locknut

4 1 Stop Ring

5 2 Limit Stop

6 2 Check Stop

7 2 Stop Locknut

8 4 “O” Ring

9 4 Stop Seal

10 2 Seal Spring Washer

11 2 Seal Spring

12 2 Seat

¾" Thermostatic Valve Assembly Instructions

Version: 1.2

Last Revised: 9/16/09

Jaclo Industries

129 Dermody St.

Cranford, NJ 07016

J-TH34 ¾" Thermostatic Rough-In Valve

Assembly Instructions

Created: September 16, 2009 Revision: Ø

Summary of content (7 pages)

PAGE 1
Jaclo Industries 129 Dermody St. Cranford, NJ 07016 J-TH34 ¾" Thermostatic Rough-In Valve Assembly Instructions Created: September 16, 2009 Revision: Ø ¾" Thermostatic Valve Assembly Instructions ITEM QTY 1 1 2 1 3 1 4 1 5 2 6 2 7 2 8 4 9 4 10 2 11 2 12 2 Version: 1.
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1 STAMPING VALVE BODY Objective: Stamping imprint onto valve body › Place thermal valve body into vise and secure tightly. Figure 1.1 › Using stamp tool, place in proper location shown in Figure 1.2. After stamp is in set location, hit with hammer so imprint is clearly visible on valve. Figure 1.2 and Figure 1.3 1.1 1.2 1.
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2 Insert thermal cartridge and check stops Objective: insert thermal cartridge and check stops. INSPECTION › Make sure that the J-TH34 cartridge is used. The difference between the J-TH34 and the J-THVC12 is identified in Figure 2.2 2.3 2.2 › Inspect the thermal cartridge to ensure the black tic mark on temperature control rod is aligned with the largest spline on the plastic cart housing on body of cartridge is aligned. A small indent in splines may exist which can also be used for alignment.
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3 Installing and tightening stop locknuts Objective: Install locknuts for check stops and thermal cartridge. › › Place thermal valve body on table with cold inlet on the right and hot inlet on the left. › Install hot and cold check stop lock nut by placing over top of check stop and tighten to a snug fit using a 13⁄16" socket wrench and ratchet. Figure 3.1 › Install cartridge locknut by placing over top of thermal cartridge and tighten to a snug fit using 1¼" socket wrench and ratchet. Figure 3.
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4/5 pressure test INSPECTION Objective: Perform air in water pressure test. › Install male adapter to both hot and cold water inlet. Figure 4.1 › Connect female air supply adapter to installed male adapter. Figure 4.2 › Install plugs on north and south side outlet ports. Figure 4.3 4.3 4.2 4.1 4.1 4.2 4.3 4.6 4.6 4.6 4.5 4.4 4.6 › Turn on air supply. › Submerge thermal body into 6 inches of water. Figure 4.
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complete assembly Objective: Complete final assembly. › Ensure thermal valve is oriented with the cold water inlet on the right and the hot water inlet on the left. › Install the stop ring by aligning the large spine with the large spine on the thermal cartridge in the 12 o'clock position. Press in place firmly so the flange on the stop ring is in contact with the machined threads on the thermal body. Figure 6.
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Packaging Objective: Effectively package completed thermal valve for inventory. › Using box (#192066), tape base together. Figure 7.1 › In the bottom of the box include two flush adapters with procedure instructions and the J-TH34 thermal valve installation instructions. Figure 7.2 › Place a sheet packaging paper in base of box. › Place completely assembled valve in box › Place a sheet of packaging paper on top of completed thermal valve. › Close tabs and secure using packaging tape.