CHEMICAL SANITIZING, SINGLE AND DUAL RACK UPRIGHT DOOR DISHMACHINES INSTALLATION/OPERATION & TECHNICAL MANUAL FOR JACKSON MODELS: CONSERVER XL, CONSERVER XL2 CONSERVER XL2-CML, CONSERVER XL2-CMR CONSERVER AXL, CONSERVER AXL2 CONSERVER AXL2-CML, CONSERVER AXL2-CMR September 22, 2009 P/N 7610-002-10-23 (Revision I) Jackson MSC, LLC. P.O. BOX 1060 HWY. 25E BARBOURVILLE, KY. 40906 FAX (606) 523-9196 PHONE (606) 523-9795 www.jacksonmsc.
MANUFACTURERS WARRANTY ONE YEAR LIMITED PARTS & LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY.
STOP! PARE! ARRET! CALL 1-888-800-5672 TO REGISTER THIS PRODUCT! FAILURE TO DO SO WILL VOID THE WARRANTY! LLAME AL 1-888-800-5672 PARA REGISTRAR ESTE PRODUCTO! AL NO HACERLO LA GARANTIA SERA ANULADA! S.V.P.
REVISION REVISION DATE MADE APPLICABLE BY ECN F 05-07-04 MAW 7040 Added 2nd Enodis Logo. Changed to new layout. Added new parts for the redesigned Conserver XL unit. G 11-08-06 MAW N/A Added instructions and schematics for use with universal timers. H 11-28-07 MAW 7107, 7257, 7478, 7293, 7553, 7122, 7447, 7559, 7258, 7518 Converted to centered layout with bottom date stamp for revisions. Combined installation and technical manuals.
NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL CONSERVER XL2-CMR Conserver XL = Low temperature, chemical sanitizing, single rack dishmachine Conserver XL2 = Low temperature, chemical sanitizing, dual rack dishmachine Conserver XL2-CML = Low temperature, chemical sanitizing, dual rack dishmachine with left hand feed through Conserver XL2-CMR = Low temperature, chemical sanitizing, dual rack dishmachine with right hand feed through Conserver AXL = Low temperature, chemical sanitizing, universal timer, s
TABLE OF CONTENTS SECTION I.
TABLE OF CONTENTS VI. VII.
SECTION 1: SPECIFICATION INFORMATION 1
SECTION 1: SPECIFICATION INFORMATION CONSERVER XL SPECIFICATIONS PERFORMANCE/CAPABILITIES ELECTRICAL REQUIREMENTS OPERATING CAPACITY (RACKS/HOUR) RACKS PER HOUR DISHES PER HOUR GLASSES PER HOUR 37 925 925 OPERATING CYCLE (SECONDS) WASH TIME RINSE TIME DWELL TIME TOTAL CYCLE TIME 42 25 23 90 TANK CAPACITY (MINIMUM) WASH TANK (GALLONS) WASH TANK (LITERS) 1.49 5.
SECTION 1: SPECIFICATION INFORMATION CONSERVER XL2 SERIES SPECIFICATIONS PERFORMANCE/CAPABILITIES ELECTRICAL REQUIREMENTS OPERATING CAPACITY (RACKS/HOUR) RACKS PER HOUR RACKS PER HOUR (OPTION) DISHES PER HOUR GLASSES PER HOUR 74 96 1850 1850 OPERATING CYCLE (SECONDS) WASH TIME RINSE TIME DWELL TIME TOTAL CYCLE TIME TOTAL CYCLE TIME (OPTION) 42 25 25 90 72 TANK CAPACITY (MINIMUM) WASH TANK (GALLONS) WASH TANK (LITERS) 3.1 11.
SECTION 1: SPECIFICATION INFORMATION DIMENSIONS CONSERVER AXL Standard clearance between the wall and the machine with dishtable is 4". LEGEND: A - Electrical connection B - Water inlet 1/2" I.P.S C - Drain connection 2" I.P.S 3 [77mm] 1 [28mm] 1 [334mm] 134 All vertical dimensions are +/- 1/2" from floor due to adjustable bullet feet.
SECTION 1: SPECIFICATION INFORMATION DIMENSIONS CONSERVER AXL2 B 2 [52mm] 4 [102mm] 1 [286mm] 114 25 [636mm] B 44 [1117mm] 78 [1981 mm] 1 [1453mm] 574 1 [1658mm] 654 LEGEND: A - Electrical connection B - Water inlet 1/2" I.P.S C - Drain connection 2" I.P.S All vertical dimensions are +/- 1/2" from floor due to adjustable bullet feet.
SECTION 1: SPECIFICATION INFORMATION DIMENSIONS CONSERVER AXL2-CML LEGEND: B A - Electrical connection B - Water inlet 1/2" I.P.S C - Drain connection 2" I.P.S 78 [1981mm] 1 [1658mm] 654 All vertical dimensions are +/- 1/2" from floor due to adjustable bullet feet.
SECTION 1: SPECIFICATION INFORMATION RDIMENSIONS CONSERVER AXL2-CMR LEGEND: B A - Electrical connection B - Water inlet 1/2" I.P.S C - Drain connection 2" I.P.S All vertical dimensions are +/- 1/2" from floor due to adjustable bullet feet.
SECTION 1: SPECIFICATION INFORMATION DIMENSIONS CONSERVER XL (Starting with S/N 04D10286) 4 [105mm] LEGEND A - ELECTRICAL CONNECTION B - WATER INLET, 3/4" IPS C - DRAIN CONNECTION, 2" IPS D - STANDARD CLEARANCE BETWEEN MACHINE AND WALL (WITH DISHTABLE) IS 4" [105mm] D EDGE OF WATER INLET TO SIDE OF MACHINE 1 [40mm] 12 B ALL DIMENSIONS ARE +/- 1/2" FROM FLOOR DUE TO ADJUSTABLE BULLET FEET.
Conserver XL Series Technical Manual 7610-002-10-23 Issued: 11-28-2007 Revised: N/A 9 561 [1437mm] 2 66 [1679mm] 5 [129mm] 1 [113mm] 42 A 2 131 [343mm] 2 A 43 4 [121mm] C 44 [1116mm] B B 113 4 [301mm] 61 [1548mm] 26 [663mm] 1 [24mm] MINIMUM 1 [112mm] 42 101 4 [258mm] 753 4 [1922mm] 13 [333mm] 00000000 ALL DIMENSIONS ARE +/- 1/2" FROM FLOOR DUE TO ADJUSTABLE BULLET FEET.
SECTION 1: SPECIFICATION INFORMATION DIMENSIONS CONSERVER XL2-CML 113 4 [296mm] LEGEND A - ELECTRICAL CONNECTION B - WATER INLET, 3/4" IPS C - DRAIN CONNECTION, 2" IPS 1mm] 32 [814mm] B ALL DIMENSIONS ARE +/- 1/2" FROM FLOOR DUE TO ADJUSTABLE BULLET FEET.
SECTION 1: SPECIFICATION INFORMATION DIMENSIONS CONSERVER XL2-CMR 113 4 [296mm] 4 [101mm 32 [814mm] LEGEND B 26 [662mm] A - ELECTRICAL CONNECTION B - WATER INLET, 3/4" IPS C - DRAIN CONNECTION, 2" IPS 203 4 [527mm] ALL DIMENSIONS ARE +/- 1/2" FROM FLOOR DUE TO ADJUSTABLE BULLET FEET.
SECTION 1: SPECIFICATION INFORMATION XLS BOWL OPTION Legend A - Electrical Connection B - Water Connection, 1 4" 1 [545mm] 212 18 [459mm] Bowl Option - Front Side View 8 [202mm] A 1 2 [13mm] B 51 4 [134mm] 5 [128mm] Bowl Option - Right Side View Conserver XL Series Technical Manual 7610-002-10-23 Issued: 11-28-2007 Revised: N/A 12
SECTION 1: SPECIFICATION INFORMATION 4” (102mm) MINIMUM 25 1/4” (641mm) 20 1/2” (521mm) OPENING 2 1/2” (63mm) TABLE DIMENSIONS TABLE DIMENSIONS CORNER INSTALLATION 2 1/2” (63mm) 4” (102mm) MINIMUM 20 1/2” (521mm) OPENING 25 1/4” (641mm) 3/4” (19mm) 1 1/2” (381mm) ROLL TABLE DIMENSIONS CONNECTION TO DISHMACHINE 20 1/2” (52.1mm) OPENING 25 1/4” (64.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS 14
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container is an indicator that there may be some damage to the machine. If there is damage to both the container and machine, do not throw away the container. The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new, undamaged condition.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS ELECTRICAL INSTRUCTIONS ELECTRICAL POWER CONNECTION: Electrical and grounding connections must comply with the applicable portions of the National Electrical Code ANSI/NFPA 70 (latest edition) and/or other electrical codes. Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the circuit. The dishmachine data plate is located on the right side and to the front of the machine.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS CHEMICAL DISPENSING EQUIPMENT TO PREPARE PUMPS FOR OPERATION The Conserver XL dishmachine is supplied with detergent, rinse additive and sanitizer dispensing chemical feeder pumps. Locate the open ends of the chemical tubes with the tube stiffeners and place each one in the appropriate container. A. Red Tubing = Detergent B. Blue Tubing = Rinse Aid C.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS PREPARATION: Before proceeding with the start-up of the unit, verify the following: 1. The sump strainer is in place and is clean. 2. The drain stopper is installed. 3. That the wash and rinse arms are screwed securely into place and that their endcaps are tight. The wash and rinse arms should rotate freely. POWER UP: To energize the unit, turn on the power at the service breaker.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS (CONTINUED) WASHING A RACK OF WARE: To wash a rack, open the doors completely (being careful for hot water that may drip from the doors) and slide the rack into the unit. Close the doors and the unit will start automatically. Once the cycle is completed, open the door (again watching for the dripping hot water) and remove the rack of clean ware. Replace with a rack of soiled ware and close the doors. The process will then repeat itself.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS CAM TIMER OPERATION The Conserver XL Series cam timer is a 1 minute, 30 second, 8-cam timer (cam 8 is a spare) that controls the operation of the dishmachine. The following is a description of the set points for each cam and the function of each switch. CAM 1: Cam 1 is a cut cam with a single notch and serves as the cycle/reset control. FUNCTION: When the machine is in the operation mode the notch is the home position.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS CAM TIMER OPERATION (CONTINUED) CAM 6: Cam 6 is an adjustable can and controls the detergent pump. FUNCTION: The detergent pump cam works off the normally closed contacts of cam 6. This requires the switch arm to be held open by the cam and allowed to drop into the notch to operate the pump. The time that the detergent pump will remain energized must be determined in the field to suit the chemical used and water conditions.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS MECHANICAL TIMER TIMING SEQUENCE 2 SECONDS INTO CYCLE *Wash pump starts, runs for 40 seconds, then shuts down. Controlled by C2 cam. 4 SECONDS INTO CYCLE *Detergent feed pump is energized. The length of time will be field determined. Time will depend on the detergent used and water conditions. Controlled by C6 cam. 10 SECONDS INTO CYCLE * Detergent feed pump shuts down. Controlled by C6 cam. 42 SECONDS INTO CYCLE * Wash pump shuts down. Controlled by C2 cam.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS UNIVERSAL TIMER PROGRAMMING INSTRUCTIONS INSTRUCTIONS FOR CHEMICAL FEEDER PUMPS (FOR INSTALLATION TECHNICIAN ONLY) To access the programming mode, the machine must be ON, and idle (between cycles). On the timer board, press both the MOVE and ENTER buttons on the timer board simultaneously. The PROGRAM light will illuminate and the A light will blink.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS UNIVERSAL TIMER PROGRAMMING INSTRUCTIONS (CONTINUED) Please note that options A, B and D are not adjustable outputs. Timer Programming Board Time in seconds. PGM A B C DRAIN D E FILL F SANITIZER G DETERGENT H RINSE AID ACCEPT 8.0 4.0 2.0 1.0 0.8 0.4 0.2 0.
SECTION 3: PREVENTATIVE MAINTENANCE 25
SECTION 3: PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However, this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY.
SECTION 4: TROUBLESHOOTING SECTION 27
SECTION 4: TROUBLESHOOTING COMMON PROBLEMS (DOMESTIC UNITS) WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service personnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect power, attach test equipment and reapply power to test.
SECTION 4: TROUBLESHOOTING COMMON PROBLEMS (DOMESTIC UNITS) Problem: Machine will not fill, other functions work. 1. Y-strainer plugged. Clean strainer. 2. Water valve(s) turned off. Turn on water valves. 3. Faulty solenoid valve diaphragm. Replace diaphragm, clean foreign material out of valve body and orifices. 4. Faulty solenoid coil. If coil has voltage but no continuity, replace coil (continuity is measured across coil connectors with wires removed). 5. Faulty fill microswitch.
SECTION 4: TROUBLESHOOTING COMMON PROBLEMS (DOMESTIC UNITS) Problem: Machine runs with door open. 1. Door switch shorted. With machine off, open doors, and with both wires to door switch unplugged, measure continuity between wires on switch. If there is continuity, replace the switch. 2. Faulty wash relay (wash relay contacts welded closed). Turn machine off, if wash relay doesn't release, replace contactor. 3. Faulty control relay.
SECTION 4: TROUBLESHOOTING COMMON PROBLEMS (DOMESTIC UNITS) Problem: Prime switch does not activate sanitizer pump. 1. Faulty prime switch. With the prime switch in the prime position, check for voltage between the GREY and WHITE/RED wires to switch. If 120V, replace the switch. 2. Faulty delime switch. With the delime switch in the DELIME position, check for voltage between the WHITE/BLACK and WHITE/RED wires to the delime switch. If 120V, replace the delime switch.
SECTION 4: TROUBLESHOOTING COMMON PROBLEMS (EXPORT UNITS) WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service personnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect power, attach test equipment and reapply power to test.
SECTION 4: TROUBLESHOOTING COMMON PROBLEMS (EXPORT UNITS) Problem: Machine will not fill, other functions work. 1. Y-strainer plugged. Clean strainer. 2. Water valve(s) turned off. Turn on water valves. 3. Faulty solenoid valve diaphragm. Replace diaphragm, clean foreign material out of valve body and orifices. 4. Faulty solenoid coil. If coil has voltage but no continuity, replace coil (continuity is measured across coil connectors with wires removed). 5. Faulty fill microswitch.
SECTION 4: TROUBLESHOOTING COMMON PROBLEMS (EXPORT UNITS) Problem: Machine runs with door open. 1. Door switch shorted. With machine off, open doors, and with both wires to door switch unplugged, measure continuity between wires on switch. If there is continuity, replace the switch. 2. Faulty wash relay (wash relay contacts welded closed). Turn machine off, if wash relay doesn't release, replace contactor. 3. Faulty control relay.
SECTION 4: TROUBLESHOOTING COMMON PROBLEMS (EXPORT UNITS) Problem: Prime switch does not activate sanitizer pump. 1. Faulty prime switch. With the prime switch in the prime position, check for voltage between the GREY and WHITE/RED wires to switch. If 220V, replace the switch. 2. Faulty delime switch. With the delime switch in the DELIME position, check for voltage between the WHITE/BLACK and WHITE/RED wires to the delime switch. If 220V, replace the delime switch.
SECTION 5: PARTS SECTION 36
SECTION 5: PARTS SECTION CONTROL BOX ASSEMBLIES - UNIVERSAL TIMER 30 9 29 1 31 28 32 20 18, 19 18, 19 25, 26, 27 24 23 33, 34 24 35 36 1 2 16, 17 22 3 21 15 22 37 13 14 11, 12 10 9 4 5 Conserver XL Series Technical Manual 7610-002-10-23 Issued: 11-28-2007 Revised: N/A 37 6 7 8
SECTION 5: PARTS SECTION CONTROL BOX ASSEMBLIES - UNIVERSAL TIMER (CONTINUED) ITEM QTY DESCRIPTION Mfg. No.
SECTION 5: PARTS SECTION CONTROL BOX ASSEMBLIES - MECHANICAL TIMER Conserver XL Control Box Assembly 21 20 22 Conserver XL2 Series Control Box Assembly 23 21 19 24 18 25 17 25 30 1 16 26, 31 14 7, 29 15 3 4 5 6 7, 29 10 11 12 13 2 27, 28 8 8a 9 ITEM QTY DESCRIPTION Mfg. No.
SECTION 5: PARTS SECTION CONTROL BOX ASSEMBLY - WITH MECHANICAL TIMER (CONTINUED) ITEM QTY DESCRIPTION Mfg. No.
SECTION 5: PARTS SECTION XLS BOWL OPTION Conserver XL Series Technical Manual 7610-002-10-23 Issued: 11-28-2007 Revised: N/A 41
SECTION 5: PARTS SECTION XLS BOWL OPTION ITEM QTY DESCRIPTION Mfg. No.
SECTION 5: PARTS SECTION MECHANICAL 8 CAM TIMER Microswitch Qty.
SECTION 5: PARTS SECTION CHEMICAL FEEDER PUMP ASSEMBLY Screw, 8-32 x 1/2” Phillips Flat Head Screw, 8-32 x 3/8” Phillips Pan Head 2 per 2 per 05305-011-37-07 05305-011-37-06 Rear Housing 04320-111-37-09 Screw, 6-32 x 3/4” Phillips Pan Head 4 per 05305-011-37-05 Front Housing 04320-111-37-08 Motor, 14 RPM 115V Rinse Aid Feeder Pump 04320-111-35-13 Motor, 14 RPM 240V Rinse Aid Feeder Pump 04320-111-47-46 Roller, Red (Detergent/Sanitizer) 04320-111-36-70 Roller, White (Rinse Aid) 04320-002-82-28 If using
SECTION 5: PARTS SECTION HOOD ASSEMBLY Conserver AXL Hood Weldment Conserver XL Hood Weldment 15 14 13 12, 6 1 10,11, 6 9, 6 2 16 7, 4, 6 8 4 6 3, 4, 5 6 Air Gap Mounting Components ITEM QTY DESCRIPTION Mfg. No.
SECTION 5: PARTS SECTION CONSERVER XL2 HOOD ASSEMBLY 11 10 5 1 4 12, 13* 2 3 9 6 OLD STYLE: If your unit uses items 5 and 6, it is the old style hood weldment. Items 3 thru 6 are used only with the old style Hood Weldment. The hood will have the proper mounting holes in the rear door guides and in the hood itself. NEW STYLE: If your unit does not use items 5 and 6, then it is the new style hood weldment. Items 12 thru 15 are used only with the new style Hood Weldment.
SECTION 5: PARTS SECTION CANTILEVER ARM (DOUBLE BRACKET MOUNT) 2 10, 11, 12 24, 18 3 1 13 4 14 5 23, 18 6 9 15, 16 7 8 17, 18 21, 25 22 20 19, 11, 12 3d 3e 3a 3c 25, 26 3b 3f Conserver XL Series Technical Manual 7610-002-10-23 Issued: 11-28-2007 Revised: N/A 47
SECTION 5: PARTS SECTION CANTILEVER ARM (DOUBLE BRACKET MOUNT) (CONTINUED) ITEM QTY DESCRIPTION Mfg. No. 1 1 1 1* 2 3 3a 3b 3c 3d 3e 3f 4 4 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 1 1 1 1 1 2 1 1 1 2 1 2 2 2 2 2 2 2 2 4 2 2 2 2 2 2 1 2 1 1 1 1 6 2 2 4 2 4 1 1 1 1 1 1 1 1 2 6 Arm, Cantilever, Conserver XL (Prior to S/N 04D10286) Arm, Cantilever, Conserver XL (Starting with S/N 04D10286) Arm, Cantilever, Conserver AXL Arm, Cantilever, Conserver XL2 Spring Pin, 1/4” Dia.
SECTION 5: PARTS SECTION CONSERVER XL2 CANTILEVER ARM ASSEMBLY (SINGLE BRACKET MOUNT) OLD STYLE CANTILEVER ARM ASSEMBLY 18 U Bracket Assembly 19 20 21 22 *24 23 Note: Items 1thru 5 and items 18 thru 24 are used only with the old style, single mount bracket, Cantilever Arm Assembly. 1 2 3 4 5 20 10 6 17 11 20 12 13 16 15 12 7 14 8 9 ITEM QTY DESCRIPTION Mfg. No.
SECTION 5: PARTS SECTION CONSERVER XL WASH TUB & FRAME ASSEMBLY (Starting with S/N 04D10286) False Panel Weldment 05700-002-51-66 2 7 5 11 10 1 3 4 6 4 8 9 12 13 ITEM QTY DESCRIPTION Mfg. No.
SECTION 5: PARTS SECTION CONSERVER XL2 TUB ASSEMBLY (LEFT FRONT VIEW) 1 2 3 4 5 13 6 7 8 9 10 11 12 10 9 ITEM QTY DESCRIPTION Mfg. No.
SECTION 5: PARTS SECTION CONSERVER XL2 SERIES TUB ASSEMBLY (RIGHT FRONT VIEW) 14 1 2 3 4 9 5 10 9 6 11 7 8 1 * Represents an item not shown. ITEM QTY DESCRIPTION Mfg. No.
SECTION 5: PARTS SECTION CONSERVER XL2 SERIES FRAME WELDMENT & ACCUMULATOR Frame Weldment, Single Bracket 05700-031-45-16 Accumulator Strainer 05700-021-47-17 Bullet Foot 05340-108-01-03 Frame Weldment, Double Bracket 05700-002-61-22 Accumulator Weldment 05700-031-66-24 Accumulator Stop Clip 05700-011-49-11 Locknut, 10-24 S/S with Nylon Insert 05310-373-01-00 Conserver XL Series Technical Manual 7610-002-10-23 Issued: 11-28-2007 Revised: N/A 53
SECTION 5: PARTS SECTION INCOMING PLUMBING ASSEMBLIES 3/4" Vacuum Breaker 04820-002-53-77 1 3/4" NPT x 90° Elbow 04730-406-42-01 3/4" NPT "Y"- Strainer 04730-717-02-06 Male Slip Adapter x 3/4" Male NPT 04730-401-10-01 2 3/4" NPT x 90° Elbow 04730-406-42-01 Slip Adapter, 3/4" Male NPT x Female 04730-401-11-01 3 3/4”-14 NPS Locknut 04730-208-04-00 Water Arrestor 1/2”, Assembly 05700-002-61-29 Water Arrestor, 1/2” 06685-100-05-00 Diverter End Cap 05700-021-45-32 Bracket Support, Incoming Plumbing 05700
SECTION 5: PARTS SECTION 3/4” SOLENOID VALVE & 3/4” NPT VACUUM BREAKER REPAIR PARTS KITS Screw Cap Screw Data Plate Coil & Housing Data Plate Cap Valve Bonnet Spring 06401-003-07-40 Plunger 06401-003-07-40 Cap Retainer O-Ring O-Ring 06401-003-07-42 Diaphragm Retainer Plunger Diaphragm 06401-003-07-42 Components of Repair Kit 06401-003-06-24 Body Screen Retainer Mesh Screen Valve Body Complete Vacuum Breaker Assembly 04820-002-53-77 Complete 110 Volt Solenoid Valve Assembly 04810-100-53-00 Coi
SECTION 5: PARTS SECTION CONSERVER XL WASH MOTOR ASSEMBLY 2 9 10 1 3 4 8 5 4 6 7 6 ITEM QTY DESCRIPTION Mfg. No.
SECTION 5: PARTS SECTION MOTOR & PUMP ASSEMBLY Complete Pump & Motor Assembly, 60HZ 06105-002-69-78 Complete Pump & Motor Assembly, 50HZ 06105-002-19-87 Pump Only Assembly, 60HZ (Area indicated within box, Casing is included) 05700-002-79-51 Pump Only Assembly, 50HZ (Area indicated within box, Casing is included) 05700-002-85-38 Pump Casing (Not shown), 60HZ 05700-002-85-01 Pump Casing (Not shown), 50HZ 05700-002-41-50 Motor Only, 60HZ 06105-002-79-61 Motor Only, 50HZ 06105-002-85-36 Shim Kit, 60HZ
SECTION 5: PARTS SECTION WASH MANIFOLD ASSEMBLY Complete Manifold Assembly (1 for Conserver XL and 2 for Conserver XL2 Series) Bolt, 3/8”-16 x 7/8”, Hex Head, S/S 2 per assembly 05306-011-36-95 Casting, Upper Wash Manifold 05700-031-34-82 3/8” Lockwasher 4 per assembly 05311-276-01-00 O-Ring 2 per assembly 05330-111-35-15 3/8” Hex Nut, S/S 4 per assembly 05310-276-01-00 Manifold Tube (Conserver XL Prior to S/N 04D10286) 05700-002-00-19 Conserver XL Bolt, 3/8”-16 x 1 3/4” Long 05306-011-36-94 Manifold
SECTION 5: PARTS SECTION DRAIN SOLENOID ASSEMBLY 9 7 8 10 8 2 5 3 3 6 11 1 4 5 10 ITEM QTY DESCRIPTION Mfg. No.
SECTION 5: PARTS SECTION MISCELLANEOUS PARTS Conserver XL2 Rack Guide Weldment 05700-031-45-92 Conserver XL2 Intake Pump Strainer Weldment 05700-031-45-26 Conserver XL2 Injection Tube Weldment 05700-002-21-52 Conserver XL2 Injection Tube Gasket 05700-011-45-36 Stand Pipe Assembly 05700-031-35-55 Conserver XL2 Injection Tube Bushing 05975-002-47-54 Conserver XL Rack Guide Assembly 05700-031-36-76 Conserver XL Series Technical Manual 7610-002-10-23 Issued: 11-28-2007 Revised: N/A 60
SECTION 5: PARTS SECTION CML ASSEMBLY OPTIONS 20 1 *2 00000000 *10 12 9 7 10 A 3 B 11 21 6 22 8 23 24 25 A 15 16 17 14 13 19 18 YOKE ASSEMBLY B 4 27 28 5 29 Conserver XL Series Technical Manual 7610-002-10-23 Issued: 11-28-2007 Revised: N/A 61 26
SECTION 5: PARTS SECTION CML ASSEMBLY OPTIONS (CONTINUED) ITEM QTY DESCRIPTION Mfg. No. 1 1 1 2 1 1 1 2 2 2 1 2 1 1 1 1 1 2 1 2 2 1 1 Front Door Assembly Front Door Door Glides UHMW Inner Door Guide Cantilever Arm Assembly Cantilever Arm Weldment Plug Spring Pin, 1/4" Dia.
SECTION 5: PARTS SECTION CMR ASSEMBLY OPTIONS 17 *4 1 5 *4 23 9 A 24 2 B 18 25 3 19 8 20 21 22 A 12 13 14 11 16 10 15 YOKE ASSEMBLY B 6 26 27 7 28 29 Conserver XL Series Technical Manual 7610-002-10-23 Issued: 11-28-2007 Revised: N/A 63
SECTION 5: PARTS SECTION CMR ASSEMBLY OPTIONS (CONTINUED) ITEM QTY DESCRIPTION Mfg. No. 1 1 2* 1 1 1 1 2 2 2 1 2 1 1 2 1 2 1 1 Hood Weldment (Conserver XL2-CMR Shown) Hood Weldment (Conserver AXL2-CMR with Centered Control Box Not Shown) Cantilever Arm Assembly Cantilever Arm Weldment Plug Spring Pin, 1/4” Dia.
SECTION 5: PARTS SECTION CONSERVER XL HOOD ASSEMBLY (Prior to S/N 04D10286) 9 6 8 1 9 11 8 6 6 8 9 9 8 7 2 8 9 9 4 8 5 2 10 10 6 7 3 8 9 ITEM QTY DESCRIPTION Mfg. No.
SECTION 5: PARTS SECTION CONSERVER XL DOOR & WRAP ASSEMBLIES (Prior to S/N 04D10286) Door Wrap 05700-001-99-96 Nylon Washer 6 per assembly 05311-369-03-00 Washer, Flat, 1/4", S/S 6 per assembly 05311-174-01-00 Screw, Phillips Flathead, 1/4"-20 x 1 1/2" 6 per assembly 05305-011-44-50 Nylon Door Bushing 6 per assembly 05700-000-86-66 Nut, Acorn, 1/4"-20 6 per assembly 05310-174-01-00 Washer, Lock, Split, 1/4", S/S 6 per assembly 05311-274-01-00 Locknut, 8-32 S/S Hex with Nylon Insert 05310-272-02-00 D
SECTION 5: PARTS SECTION CONSERVER XL FRAME ASSEMBLY & LEFT HANDED FALSE PANEL WELDMENT (Prior to S/N 04D10286) 10 8 2 12 7 4 11 1 7 8 4 9 9 8 7 9 6 8 9 7 8 7 9 5 7, 8, 9 6 3 8 7 6 6 Accumulator Strainer 05700-002-00-38 Accumulator Weldment 05700-002-04-63 ITEM QTY DESCRIPTION Mfg. No.
SECTION 5: PARTS SECTION FALSE PANEL INSTALLATION False Panel Weldment 05700-002-51-66 Rack rail removed & repositioned for a corner operation. False Panel Kit 05700-003-12-93 False panel positioned in unit. 1. Loosen the rack assembly from the unit. 2. False panel will mount to the rack; inside the dishmachine. 3. Position panel in unit on side to be closed. 4. Hold panel against side of dishmachine and push up. 5. Panel will clip inside the unit under the edge of the hood. 6.
SECTION 6: ELECTRICAL SCHEMATICS 69
SECTION 6: ELECTRICAL SCHEMATICS CONSERVER AXL 115 VOLT - 60 HERTZ - SINGLE PHASE Conserver XL Series Technical Manual 7610-002-10-23 Issued: 11-28-2007 Revised: N/A 70
SECTION 6: ELECTRICAL SCHEMATICS CONSERVER AXL2 115 VOLT - 60 HERTZ - SINGLE PHASE Conserver XL Series Technical Manual 7610-002-10-23 Issued: 11-28-2007 Revised: N/A 71
SECTION 6: ELECTRICAL SCHEMATICS CONSERVER AXL2-CML/CMR 115 VOLT - 60 HERTZ - SINGLE PHASE Conserver XL Series Technical Manual 7610-002-10-23 Issued: 11-28-2007 Revised: N/A 72
SECTION 6: ELECTRICAL SCHEMATICS CONSERVER AXL2-CML/CMR 208-230 VOLT - 60 HERTZ - SINGLE PHASE Conserver XL Series Technical Manual 7610-002-10-23 Issued: 11-28-2007 Revised: N/A 73
SECTION 6: ELECTRICAL SCHEMATICS CONSERVER AXLS 115 VOLT - 60 HERTZ - SINGLE PHASE Conserver XL Series Technical Manual 7610-002-10-23 Issued: 11-28-2007 Revised: N/A 74
SECTION 6: ELECTRICAL SCHEMATICS CONSERVER AXLS2 115 VOLT - 60 HERTZ - SINGLE PHASE Conserver XL Series Technical Manual 7610-002-10-23 Issued: 11-28-2007 Revised: N/A 75
SECTION 6: ELECTRICAL SCHEMATICS CONSERVER XL (MECHANICAL TIMER) 115 VOLT - 60 HERTZ - SINGLE PHASE Conserver XL Series Technical Manual 7610-002-10-23 Issued: 11-28-2007 Revised: N/A 76
SECTION 6: ELECTRICAL SCHEMATICS CONSERVER XL2 SERIES (MECHANICAL TIMER) 220 VOLT - 50 HERTZ - SINGLE PHASE Conserver XL Series Technical Manual 7610-002-10-23 Issued: 11-28-2007 Revised: N/A 77
SECTION 6: ELECTRICAL SCHEMATICS CONSERVER XL2 (MECHANICAL TIMER) 115 VOLT - 60 HERTZ - SINGLE PHASE Conserver XL Series Technical Manual 7610-002-10-23 Issued: 11-28-2007 Revised: N/A 78
SECTION 6: ELECTRICAL SCHEMATICS CONSERVER XL2-CM (MECHANICAL TIMER) 115 VOLT - 60 HERTZ - SINGLE PHASE Conserver XL Series Technical Manual 7610-002-10-23 Issued: 11-28-2007 Revised: N/A 79
SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS 80
SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS ALABAMA TO FLORIDA ALABAMA CALIFORNIA JONES-McLEOD APPLIANCE SVC 1616 7TH AVE. NORTH BIRMINGHAM, AL 35203 (205) 251-0159 800-821-1150 FAX: (205) 322-1440 service@jones-mcleod.com BARKERS FOOD MACHINERY SERVICES 5367 SECOND STREET IRWINDALE, CA 91706 (626) 960-9390 800-258-6999 FAX: (626) 337-4541 service@barkers.com JONES-McLEOD APPLIANCE SVC 854 LAKESIDE DRIVE MOBILE, AL 36693 (251) 666-7278 800-237-9859 FAX: (251) 661-0223 GCS SERVICE INC.
SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS FLORIDA TO MARYLAND JONES-McLEOD APPLIANCE SVC 854 LAKESIDE DRIVE MOBILE, AL 36693 (251) 666-7278 800-237-9859 FAX: (251) 661-0223 service@jones-mcleod.com NASS PARTS AND SERVICE, INC. 1108 SOUTH WOODS AVENUE ORLANDO, FL 32805 (407) 425-2681 (800) 432-2795 (407) 425-3463 FAX NASS PARTS AND SERVICE, INC.
SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS MARYLAND TO NEW YORK EMR SERVICE DIVISION 106 WILLIAMSPORT CIRCLE SALISBURY, MD 21804 (410) 543-8197 888-687-8080 FAX: (410) 548-4038 baltparts@emrco.com EMR SERVICE DIVISION 5316 Sunnyside Ave. Beltsville, MD 20715 (301) 931-7000 800-348-2365 FAX: (301) 931-3060 baltparts@emrco.com GCS SERVICE INC. SILVER SPRING, MD (301) 585-7550 (DC) (410) 792-0338 (BALT) (800) 638-7278 FAX: (301) 495-4410 MICHIGAN GCS SERVICE INC. ST.
SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS NEW YORK TO PENNSYLVANIA B.E.S.T. INC. 3003 GENESEE STREET BUFFALO, NY 14225 (716) 893-6464 800-338-5011 FAX: (716) 893-6466 bestserv@aol.com DUFFY'S EQUIPMENT SVC. 3138 ONEIDA STREET SAUQUOIT, NY 13456 (315) 737-9401 800-443-8339 FAX: (315) 737-7132 duffyequip@aol.com NORTHERN PARTS & SVC. 21 NORTHERN AVENUE PLATTSBURGH, NY 12903 (518) 563-3200 800-634-5005 FAX: (800) 782-5424 info@northernparts.com GCS SERVICE INC.
SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS RHODE ISLAND TO WISCONSIN RHODE ISLAND GCS SERVICE INC. EAST PROVIDENCE, RI (401) 434-6803 800-462-6012 FAX: (401) 438-9400 SUPERIOR KITCHEN SERVICE INC. 669 ELMWOOD AVENUE PROVIDENCE, RI 02907 (888) 590-1899 (401) 781-1996 FAX WHALEY FOODSERVICE REPAIRS 4740-A FRANCHISE STREET N. CHARLESTON, SC 29418 (843) 760-2110 FAX: (843) 760-2255 info@whaleyfoodservice.com SOUTH DAKOTA GCS SERVICE INC.
SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS WISCONSIN TO WYOMING/INTERNATIONAL GENERAL PARTS, INC. W223 N735 SARATOGA DRIVE WAUKESHA, WI 53186 (262) 650-6666 (800) 279-9946 (262) 650-6660 FAX WYOMING HAWKINS COMMERCIAL APPLIANCE SERVICE 3000 S. WYANDOT ST. ENGLEWOOD, CO 80110 (303) 781-5548 (800) 624-2117 FAX: (303) 761-5561 johns@hawkinscommercial.com METRO APPLIANCE SERVICE 1640 S BROADWAY DENVER, CO 80210 (303) 778-1126 800-525-3532 FAX: (303) 778-0268 metroappls@aol.
