CHEMICAL SANITIZING DISHMACHINE INSTALLATION/OPERATION & TECHNICAL MANUAL FOR JACKSON MODELS: Delta 5 Delta 5 D October 4, 2007 P/N 7610-003-37-08 Jackson MSC LLC. P.O. BOX 1060 HWY. 25E BARBOURVILLE, KY. 40906 PHONE (606) 523-9795 FAX (606) 523-9196 www.jacksonmsc.
MANUFACTURERS WARRANTY ONE YEAR LIMITED PARTS & LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY.
STOP! PARE! ARRET! CALL 1-888-800-5672 TO REGISTER THIS PRODUCT! FAILURE TO DO SO WILL VOID THE WARRANTY! LLAME AL 1-888-800-5672 PARA REGISTRAR ESTE PRODUCTO! AL NO HACERLO LA GARANTIA SERA ANULADA! S.V.P.
REVISION/ PAGE REVISION DATE MADE APPLICABLE BY ECN A 05-25-2007 MAW N/A Release to production. 24 10-04-2007 MAW 7934 Changed cover on power junction box.
NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL Delta 5 Delta 5 - Low temperature, chemically sanitizing, with a booster tank. Detergent, rinse aid & sanitizer chemical feeder pumps Delta 5 D - Dual door. Low temperature, chemically sanitizing, with a booster tank. detergent, rinse aid & sanitizer chemmical feeder pumps Jackson MSC LLC. provides technical support for all of the dishmachines detailed in this manual.
TABLE OF CONTENTS SECTION I. DESCRIPTION PAGE SPECIFICATION INFORMATION Specifications Dimensions 2 3 INSTALLATION/OPERATION INSTRUCTIONS Installation Instructions Electrical Installation Instructions Operation Instructions Chemical Dispensing Equipment Universal Timer Operation Detergent Control 5 6 7 9 10 11 III. PREVENTATIVE MAINTENANCE 13 IV.
SECTION 1: SPECIFICATION INFORMATION 1
SECTION 1: SPECIFICATION INFORMATION SPECIFICATIONS OF THE DELTA 5 ELECTRICAL REQUIREMENTS: OPERATING CAPACITY ( NSF RATED): WASH PUMP MOTOR HP RACKS PER HOUR DISHES PER HOUR GLASSES PER HOUR 29 725 725 VOLTS 115 OPERATING CYCLES (SECONDS): NORMAL CYCLE: WASH TIME RINSE TIME TOTAL CYCLE TIME 1.2 WASH PUMP CAPACITY (GPM): 61 HZ 60 TYPICAL TOTAL ELECTRICAL AMPS CIRCUIT *16 A 20 AMP * This dishmachine is designed so that the wash motor is never running when the wash heater is on.
SECTION 1: SPECIFICATION INFORMATION DIMENSIONS 25 1/4 (642 mm) A - Incoming Water Connection B - Drain Connection - 2" IPS C - Electrical Connection Point NOTE: All vertical dimensions are at lowest point due to adjustable bullet feet and may be raised an additional 2 3/4".
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS 4
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS VISUAL INSPECTION: Before installing the unit, check the container and the machine for any damage. A damaged container could be an indication of damage to the unit. If there is damage to both the container and the unit, DO NOT throw away the container. The dishmachine has been inspected and packed at the factory with the expectation that it will arrive to you in new, undamaged condition.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS ELECTRICAL INSTALLATION INSTRUCTIONS ELECTRICAL POWER CONNECTION: Electrical and grounding connections must comply with all applicable portions of the National Electric Code (ANSI/NFPA 70) and/or other electrical codes that may apply. Disconnect the electrical power supply and lockout the disconnect switch to indicate that you are working on the circuit. The dishmachine data plate is located on the left front corner of the machine.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS OPERATIONAL START-UP AND CHECK: Before proceeding with the start-up, verify the following: 1. Open the door and verify that the sump strainer is correctly installed in the sump. 2. Verify that the drain stopper is in position. 3. Check that the plugs are securely screwed into the ends of the wash arm. 4. Check that the wash arm is securely screwed into the stationary base and that it rotates freely. 5.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS (CONTINUED) NOTE: The machine must run a complete cycle to drain and fill. If the machine is not allowed to drain, the water will build up inside the tub. After the initial fill, the rinse water for the current cycle will become the wash water for the next cycle. The dishmachine is now ready to proceed with the washing of dishes.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS CHEMICAL DISPENSING EQUIPMENT WARNING: CHLORINE-BASED SANITIZERS CAN BE DETRIMENTAL TO YOUR MACHINE IF THE CHEMICAL SOLUTION IS TOO STRONG. SEE YOUR CHEMICAL PROFESSIONAL TO ENSURE YOUR DISPENSER IS SET UP CORRECTLY. This equipment is not recommend for use with deionized water or other aggressive fluids. Use of deionized water or other aggressive fluids will result in corrosion and failure of materials and components.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS PROGRAMMING INSTRUCTIONS FOR CHEMICAL FEEDER PUMPS (FOR INSTALLATION TECHNICIAN ONLY) To access the programming mode, the machine must be ON, and idle (between cycles). On the timer board, press and hold both the MOVE and ENTER buttons on the timer board simultaneously for two seconds. The PROGRAM light will illumniate.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS DETERGENT CONTROL Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate. Using detergent in the proper amount can become, in time, a source of substantial savings. A qualified water treatment specialist can tell you what is needed for maximum efficiency from your detergent, but you should still know some basics so you’ll understand what they are talking about.
SECTION 3: PREVENTATIVE MAINTENANCE 12
SECTION 3: PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However, this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY. Performing maintenance on your dishmachine may void your warranty if it is still in effect.
SECTION 4: TROUBLESHOOTING 14
SECTION 4: TROUBLESHOOTING SECTION COMMON PROBLEMS WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service per sonnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect power, attach test equipment and reapply power to test. When replacing electrical parts, disconnect power at source circuit breaker.
SECTON 4: TROUBLESHOOTING SECTION COMMON PROBLEMS WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service personnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect power, attach test equipment and reapply power to test. When replacing electrical parts, disconnect power at source circuit breaker.
SECTION 5: PARTS SECTION 17
SECTION 5: PARTS SECTION CHEMICAL FEEDER PUMP ASSEMBLY Squeeze Tube Lubricant Housing Kit (Red roller) Mfg. No.: 04320-121-37-10 Motor, 36 RPM 115V Detergent/Sanitizer Feeder Pump Mfg. No.: 04320-111-35-14 Motor, 14 RPM 115V Rinse Aid Feeder Pump Mfg. No.: 04320-111-35-13 Roller, Red (Detergent/Sanitizer) Mfg. No.: 04320-111-36-70 Roller, White (Rinse Aid) Mfg. No.: 04320-002-82-28 Roller, Black Mfg. No.: 04320-111-65-27 1/4” Sight Tube 3/8” Sight Tube Ecolab No.: 92001017 Ecolab No.
SECTION 5: PARTS SECTION SOLENOID VALVE REPAIR PARTS KITS Screw Cap Screw Data Plate Coil and Housing Data Plate Valve Bonnet Spring position is moved for clarity. Goes below the plunger.
SECTION 5: PARTS SECTION CONTROL BOX ASSEMBLY 1 9, 10 5 2 6 Normal/Delime 3 7 Rinse Aid/Detergent 8 Sanitizer 4 11, 27 11, 27 14 15 12, 13, 28 Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: N/A 20
SECTION 5: PARTS SECTION CONTROL BOX ASSEMBLY 16, 27 32 29 17, 28 19 18, 27 30 17, 28 31 20 21 24, 27 25, 26, 27 27 22, 23 Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: N/A 21
SECTION 5: PARTS SECTION CONTROL BOX ASSEMBLY (CONTINUED) ITEM QTY DESCRIPTION Mfg. No.
SECTION 5: PARTS SECTION PERI-PUMP BOX ASSEMBLY 7 7 66 99 11 id eA 5 ns Ri 15 4 t 1 r ize nit Sa 15 en rg te De 5 8 2 10 33 10 16 11 12 12 18 14 17 13 11 14 11 13 ITEM QTY DESCRIPTION Mfg. No.
SECTION 5: PARTS SECTION ELECTRICAL CONNECTION BOX ASSEMBLY 1 5 2 3 7 10 A A 6 5 4 8 11 A 9 ITEM QTY DESCRIPTION ECOLAB No. Mfg. No.
SECTION 5: PARTS SECTION FRAME ASSEMBLY 5 ITEM QTY DESCRIPTION Mfg. No.
SECTION 5: PARTS SECTION HOOD ASSEMBLY ITEM QTY DESCRIPTION Mfg. No. 1 1a 2 3 4 5 6 7 8 1 1 1 1 4 2 2 2 1 Hood Weldment Hood Weldment Double Door Switch, 115V Reed Bracket, Limit Switch Locknut, 10-24 with Nylon Insert Clamp, Pipe 5/8” Rack Rail Weldment Washer, 1/4”-20 I.D. Gasket, Side Panel (5.
SECTION 5: PARTS SECTION SWITCH PANEL ASSEMBLY ITEM 1 1a 2 3 4 5 6 7 8 9 10 11 12 13 14 15 QTY DESCRIPTION Mfg. No. 1 1 2 1 1 1 1 1 3 6 6 1 1 1 1 1 Complete Side Panel Assembly Complete Side Fanel Assembly (Double Door) Side Panel Weldment Side Panel Weldment (Double Door) Switch, Prime Assembly Switch, On/Off Assembly Light, Amber Light, Red Decal, Switch Panel Fitting, .25-.
SECTION 5: PARTS SECTION TUB ASSEMBLY 14b 14a 14c 27b 27a 16a 16b 30e 30d 30b 30c 30a 17c 17b 17a Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: N/A 28
SECTION 5: PARTS SECTION TUB ASSEMBLY CONTINUED ITEM QTY DESCRIPTION Mfg. No.
SECTION 5: PARTS SECTION FRAME AND MOTOR ASSEMBLY 10 1 11 See Motor Assembly Page 4 2 11 11 3a 3b See Plumbing Assembly Page See Booster 6 12 Assembly Page 5 8 9 7 See Frame Assembly Page 13 Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: N/A 30
SECTION 5: PARTS SECTION FRAME AND MOTOR ASSEMBLY (CONTINUED) ITEM QTY DESCRIPTION Mfg. No.
SECTION 5: PARTS SECTION MOTOR & PUMP ASSEMBLY Complete Pump & Motor Assembly Mfg. No.: 06105-002-16-29 Pump Only Assembly Mfg. No.: 05700-002-79-49 Motor Only Mfg. No.: 06105-002-79-61 Shim Kit Mfg. No.: 05700-002-82-58 Impeller Assembly Mfg. No.: 05700-002-81-86 Case Capscrew Mfg. No.: 05305-002-81-88 Pump Casing Mfg. No.: 05700-002-84-99 Mechanical Seal Mfg. No.: 05330-002-34-22 Case O-Ring Mfg. No.: 05330-002-81-83 Seal Plate Mfg. No.: 05700-002-81-87 Lockwasher, 3/8” Mfg. No.
SECTION 5: PARTS SECTION BOOSTER TANK ASSEMBLY 13 3 12 10 11 ITEM QTY DESCRIPTION Mfg. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 13a 1 1 1 1 1 1 4 4 2 1 1 1 1 1 Booster Tank Weldment Heater, 120V, 2000 Watts Heater Gasket Thermostat Fitting, Imperial Brass Plug, 1/4” Brass Lockwasher, 5/16” Nut, 5/16”-18 S/S Hex Locknut, 6-32 S/S Hex w/ Nylon Insert Booster Tank Cover Decal, Warning, Disconnect Power Screw, 10-32 x 3/8” Fitting, 1/2” NPT x 90 Deg.
SECTION 5: PARTS SECTION INCOMING PLUMBING ASSEMBLY 5 2 3 4 6 ITEM QTY DESCRIPTION Mfg. No. 1 2 3 4 5 6 1 1 1 1 1 1 Incoming Plumbing Assy.
SECTION 5: PARTS SECTION DOOR ASSEMBLY ITEM 1 2 3 4 5 6 7 QTY DESCRIPTION Mfg. No.
SECTION 5: PARTS SECTION FRONT PANEL ASSEMBLY Double Door Only Panel Clips 2 per machine 05340-003-22-95 (Double Door Only) Back Panel Weldment 1 per machine 05700-003-24-42 ITEM 1 2 3 4 QTY DESCRIPTION Mfg. No.
SECTION 6: ELECTRICAL SCHEMATICS 37
SECTION 6: ELECTRICAL SCHEMATICS DELTA 5 115V, 50/60 HERTZ, SINGLE PHASE Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: N/A 38
SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS 39
SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS ALABAMA TO FLORIDA ALABAMA CALIFORNIA JONES-McLEOD APPLIANCE SVC BARKERS FOOD MACHINERY 1616 7TH AVE. NORTH SERVICES BIRMINGHAM, AL 35203 5367 SECOND STREET (205) 251-0159 IRWINDALE, CA 91706 800-821-1150 (626) 960-9390 FAX: (205) 322-1440 800-258-6999 service@jones-mcleod.com FAX: (626) 337-4541 service@barkers.com JONES-McLEOD APPLIANCE SVC 854 LAKESIDE DRIVE GCS SERVICE INC.
SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS FLORIDA TO MARYLAND JONES-McLEOD APPLIANCE SVC 854 LAKESIDE DRIVE MOBILE, AL 36693 (251) 666-7278 800-237-9859 FAX: (251) 661-0223 service@jones-mcleod.com HAWAII INDIANA FOOD EQMT. PARTS & SERVICE CO. 300 PUUHALE RD. HONOLULU, HI 96819 (808) 847-4871 FAX: (808) 842-1560 fepsco@hula.net GCS SERVICE INC.
SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS MARYLAND TO NEW YORK EMR SERVICE DIVISION 106 WILLIAMSPORT CIRCLE SALISBURY, MD 21804 (410) 543-8197 888-687-8080 FAX: (410) 548-4038 baltparts@emrco.com EMR SERVICE DIVISION 5316 Sunnyside Ave. Beltsville, MD 20715 (301) 931-7000 800-348-2365 FAX: (301) 931-3060 baltparts@emrco.com GCS SERVICE INC. SILVER SPRING, MD (301) 585-7550 (DC) (410) 792-0338 (BALT) (800) 638-7278 FAX: (301) 495-4410 MICHIGAN GCS SERVICE INC.
SECTION 7: JACKSON MAINTENANCE & REPAIR CENTER NEW YORK TO PENNSYLVANIA B.E.S.T. INC. 3003 GENESEE STREET BUFFALO, NY 14225 (716) 893-6464 800-338-5011 FAX: (716) 893-6466 bestserv@aol.com DUFFY'S EQUIPMENT SVC. 3138 ONEIDA STREET SAUQUOIT, NY 13456 (315) 737-9401 800-443-8339 FAX: (315) 737-7132 duffyequip@aol.com NORTHERN PARTS & SVC. 21 NORTHERN AVENUE PLATTSBURGH, NY 12903 (518) 563-3200 800-634-5005 FAX: (800) 782-5424 info@northernparts.com GCS SERVICE INC.
SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS RHODE ISLAND TO WISCONSIN RHODE ISLAND GCS SERVICE INC. EAST PROVIDENCE, RI (401) 434-6803 800-462-6012 FAX: (401) 438-9400 SUPERIOR KITCHEN SERVICE INC. 669 ELMWOOD AVENUE PROVIDENCE, RI 02907 (888) 590-1899 (401) 781-1996 FAX WHALEY FOODSERVICE REPAIRS 4740-A FRANCHISE STREET N. CHARLESTON, SC 29418 (843) 760-2110 FAX: (843) 760-2255 info@whaleyfoodservice.com SOUTH DAKOTA GCS SERVICE INC.
SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS WISCONSIN TO WYOMING/INTERNATIONAL GENERAL PARTS, INC. W223 N735 SARATOGA DRIVE WAUKESHA, WI 53186 (262) 650-6666 (800) 279-9946 (262) 650-6660 FAX WYOMING HAWKINS COMMERCIAL APPLIANCE SERVICE 3000 S. WYANDOT ST. ENGLEWOOD, CO 80110 (303) 781-5548 (800) 624-2117 FAX: (303) 761-5561 johns@hawkinscommercial.com METRO APPLIANCE SERVICE 1640 S BROADWAY DENVER, CO 80210 (303) 778-1126 800-525-3532 FAX: (303) 778-0268 metroappls@aol.
