AJ-64 RACK CONVEYOR DISHMACHINE SERIES INSTALLATION/OPERATION & TECHNICAL MANUAL FOR JACKSON MODELS: AJ-64CE AJ-86CE AJ-100CE AJ-64CS AJ-86CGP AJ-100CGP AJ-86CS AJ-100CS AND ASSOCIATED OPTION PACKAGES INCLUDING: SIDE LOADER D226 EXTERNAL STEAM BOOSTER September 29, 2007 P/N 7610-002-30-93 (Revision F) Jackson MSC LLC. P.O. Box 1060 Barbourville, KY. 40906 (606) 523-9795 Fax: (606) 523-9196 www.jacksonmsc.
MANUFACTURERS WARRANTY ONE YEAR LIMITED PARTS & LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY.
STOP! PARE! ARRET! CALL 1-888-800-5672 TO REGISTER THIS PRODUCT! FAILURE TO DO SO WILL VOID THE WARRANTY! LLAME AL 1-888-800-5672 PARA REGISTRAR ESTE PRODUCTO! AL NO HACERLO LA GARANTIA SERA ANULADA! S.V.P.
REVISION REVISION DATE MADE APPLICABLE BY ECN D 04-06-05 MAW 6999, 7217, 7212, 6685, 6964, E 02-02-06 MAW 7600, 7558 7572, 7634, 7428, 7554, 7463, 7367, 7193 7064 7259 7096 7006 7730 7743 7571 7475 7462 7789 DETAILS Updated drawings for limit switch actuators. Changed AJ-86 drain plumbing copper lengths. Added rack rail stabilizer kit. Replaced heater 04540-121-76-93 with 04540-002-29-82. Updated installation instructions. Added 3 instruction sheets for limit switches.
NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL AJ-64CS AJ = AJ series of rack conveyors 64 = 64” wide machine 86 = 86” wide machine 100 = 100” wide machine CE = Electrically heated, hot water sanitizing machine CS = Steam heated, hot water sanitizing machine CGP = Gas heated, hot water sanitizing machine Jackson MSC LLC. provides technical support for all of the dishmachines detailed in this manual.
TABLE OF CONTENTS SECTION I. II. III. IV.
TABLE OF CONTENTS PARTS VI.
TABLE OF CONTENTS ELECTRICAL SCHEMATICS VII. VIII.
SECTION 1: SPECIFICATION INFORMATION 1
SECTION 1: SPECIFICATION INFORMATION OPERATING CHARACTERISTICS FLOWRATE (GPM): RACKS PER HOUR: AJ-64-86-100CE/CS/CGP AJ-64-86-100CE/CS/CGP 287 STEAM COIL TANK HEAT (CS MODELS ONLY): DISHES OR GLASSES PER HOUR: AJ-64-86-100CE/CS/CGP STEAM INLET PRESSURE (PSIG) STEAM CONNECTION NPT CONSUMPTION @ 15 PSIG (lbs/hr): AJ-64-86-100CS/CSL 7200 PREWASH TANK CAPACITY (GALLONS): AJ-86CE/CS/CGP AJ-100CE/CS/CGP 16 16 AJ-64-86-100CE/CS/CGP DRIVE MOTOR HP WASH MOTOR HP POWER RINSE MOTOR HP PREWASH MOTOR HP: AJ-
SECTION 1: SPECIFICATION INFORMATION ELECTRICAL REQUIREMENTS AJ-64CE MODELS AJ-86CE MODELS TYPICAL ELECTRICAL CIRCUIT 175 AMP 175 AMP VOLTS 208 230 PH 1 1 208 230 460 3 3 3 VOLTS 208 230 PH 1 1 HZ 60 60 TOTAL AMPS 139 A 128 A 208 230 460 3 3 3 60 60 60 82 A 76 A 38 A 110 AMP 100 AMP 50 AMP TYPICAL ELECTRICAL CIRCUIT 25 AMP 25 AMP VOLTS 208 230 PH 1 1 20 AMP 20 AMP 15 AMP 208 230 460 3 3 3 AJ-64CS MODELS HZ 60 60 TOTAL AMPS 145 A 134 A TYPICAL ELECTRICAL CIRCUIT 200 AMP 175 AMP 60 6
SECTION 1: SPECIFICATION INFORMATION ELECTRICAL REQUIREMENTS (CONTINUED)/D226 STEAM BOOSTER PARAMETERS AJ-100CE MODELS D226 STEAM BOOSTER VOLTS 208 230 PH 1 1 HZ 60 60 TOTAL AMPS 148 A 136 A TYPICAL ELECTRICAL CIRCUIT 200 AMP 175 AMP 208 230 460 3 3 3 60 60 60 88 A 81 A 41 A 110 AMP 110 AMP 60 AMP ELECTRICAL REQUIREMENTS: VOLTAGE (V) FREQUENCY (HZ) PHASE AJ-100CGP MODELS VOLTS 208 230 PH 1 1 HZ 60 60 TOTAL AMPS 28 A 28 A 208 230 460 3 3 3 60 60 60 19 A 19 A 10 A TYPICAL ELECTRICAL CIRC
5 [15mm] Rear of Machine 1 2 A 6621 [1692mm] 1 [25mm] 84 [2134mm] With Doors Open AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 Left Side Drive Unit Note: All vertical dimensions are +/- 1/2" from floor due to adjustable bullet feet.
6 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 A 6621 [1692mm] 1 [25mm] 84 [2134mm] With Doors Open Left Side Drive Unit Note: All vertical dimensions are +/- 1/2" from floor due to adjustable bullet feet. 29 [737mm] 10 [254mm] Drive Unit 6041 [1528mm] 6221 [1588mm] 4 [102mm] 7521 [1915mm] 4" (102 mm) wide x 16" (406 mm) long cutout in Vent Cowl/Splash Shield. Shipped with Cover Plate.
Rack Rail 7 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 A 6621 [1692mm] 1 [25mm] 84 [2134mm] With Doors Open Left Side Drive Unit floor due to adjustable bullet feet.
8 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 A 6621 [1692mm] 1 [25mm] Left Side Drive Unit [1588mm] 4 [102mm] H G K 10 [254mm] 29 [737mm] 1 [163mm] 62 J 1 [794mm] 314 1 [672mm] 262 36 [914mm] 1 [1530mm] 604 6221 7521 [1915mm] Drive Unit C 323 4 [833mm] Front View 621 [165mm] 16 [407mm] 35 [891mm] 5 [127mm] 34 [864mm] 21 [533mm] 25 [635mm] Right Side C 821 [218mm] D E 25 [635mm] Dish Clearance 7 [17
9 [15mm] Rear of Machine 1 2 A 6621 [1692mm] 1 [25mm] 84 [2134mm] With Doors Open AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 Left Side Drive Unit Note: All vertical dimensions are +/- 1/2" from floor due to adjustable bullet feet. M - 3/4" NPT 180°F water to dishmachine.
Rack Rail 10 [15mm] Rear of Machine 1 2 A [1692mm] 1 [25mm] 6621 84 [2134mm] With Doors Open AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 Left Side 1 [345mm] 132 3 234 [604mm] J J L H 43 [1092mm] F 29 [737mm] 10 [254mm] 1 [445mm] 172 L 4 [102mm] Drive Unit 4" (102 mm) wide x 16" (406 mm) long cutout in Vent Cowl/Splash Shield. Shipped with Cover Plate.
Rack Rail 11 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 1 [1666mm] 652 A 1 [1692mm] 662 1 [25mm] 84 [2134mm] With Doors Open Left Side 6 [152mm] Drive Unit G F Minimum 14 [355mm] 24 [609mm] 2321 [598mm] 4534 [1161mm] 29 [737mm] Scrap Trough Drive Unit 10" High Table Backsplash 1 [1530mm] 604 A Front View 6 [152mm] B 323 4 [833mm] 1041 [260mm] C 14 [356mm] Minimum 10 [254mm] G F 21" [533 mm] 34 [8
12 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 6621 [1692mm] 1 [25mm] 3 [79mm] 84 [2134mm] With Doors Open Drive Unit G Left Side A F Note: All vertical dimensions are +/- 1/2" from floor due to adjustable bullet feet.
13 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 1 [1692mm] 662 A 1 [1666mm] 652 84 [2134mm] With Doors Open M Drive Unit B Left Side 6 [152mm] L 7521 6221 29 [737mm] Scrap Trough Drive Unit 10" High Table Backsplash 221 [61mm] [1590mm] [1918mm] 4 [102mm] 24 [609mm] 2321 [598mm] 4534 [1161mm] A Front View 6 [152mm] 521 [140mm] C 14 [356mm] Minimum 10 [254mm] M L 323 4 [833mm] B 102 [2591mm] Overall 31
14 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 6621 [1692mm] 1 [25mm] 3 [79mm] 84 [2134mm] With Doors Open Left Side 6 [152mm] Drive Unit M A L 4 [102mm] 8 [203mm] G J 621 [165mm] H K 3141 [797mm] 2621 [673mm] 6 [155mm] 36 [914mm] 6221 [1590mm] 6041 [1530mm] 7521 [1919mm] 10 [254mm] 29 [737mm] Drive Unit Front View 6 [152mm] M L 5334 [1365mm] B 102 [2589mm] Overall 1041 [261mm] C A 47 [1194mm] 43 [1092
15 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 A 6 [152mm] Drive Unit O N Left Side 6521 [1666mm] 1 [25mm] 6621 [1692mm] 84 [2134mm] With Doors Open 7521 6221 221 [61mm] 4 [102mm] 24 [609mm] 2321 [598mm] 4534 [1161mm] 29 [737mm] Scrap Trough Drive Unit 10" High Table Backsplash N Tub G 1221 [316mm] 323 4 [833mm] 10 [255mm] B 1041 [260mm] 1 [264mm] 102 Front View 6 [152mm] C A F 1 [442mm] 172 E D
16 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 6621 [1692mm] 1 [25mm] 3 [79mm] 84 [2134mm] With Doors Open [159mm] [110mm] Left Side L K F H F 29 [737mm] 1721 [445mm] L 4 [102mm] 8 [203mm] Drive Unit 4" (102 mm) wide x 16" (406 mm) long cutout in Vent Cowl/Splash Shield. Shipped with Cover Plate.
Rack Rail 17 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 A 6 [152mm] Drive Unit G F Left Side 1 [1692mm] 662 1 [1666mm] 652 1 [25mm] 84 [2134mm] With Doors Open Table Minimum 14 [355mm] 29 [737mm] Scrap Trough Drive Unit 10" High Table Backsplash 6041 [1529mm] 4 [102mm] 24 [609mm] 2321 [598mm] 5934 [1519mm] 36 [914mm] Prewash 8 [203mm] 3/4" [19 mm] Table Turndown Flange 3/4" Max 21" [533 mm] Front View 6
18 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 6621 [1692mm] 1 [25mm] 3 [79mm] 84 [2134mm] With Doors Open Drive Unit G Left Side 6 [152mm] A F Note: All vertical dimensions are +/- 1/2" from floor due to adjustable bullet feet.
Rack Rail 19 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 A 1 [25mm] 6 [152mm] Drive Unit M L Left Side 1 [1692mm] 662 1 [1666mm] 652 84 [2134mm] With Doors Open 4 [102mm] 6221 [1590mm] 24 [609mm] 2321 [598mm] 5934 [1519mm] 29 [737mm] Scrap Trough Drive Unit 10" High Table Backsplash C A Front View 6 [152mm] 101 [267mm] 2 14 [356mm] Minimum 10 [254mm] M L 4" (102 mm) wide x 16" (406 mm) long cutout in Ve
Recommended Table Fabrication 20 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 [1692mm] 1 [25mm] 3 [79mm] 6621 84 [2134mm] With Doors Open Left Side 6 [152mm] Drive Unit M A L 6041 G J K 6 [152mm] 621 [165mm] H 8 [203mm] 4 [102mm] 36 [914mm] 3141 [797mm] 2621 [673mm] [1530mm] 6221 [1590mm] 7521 [1919mm] B Front View M 6 [152mm] 1 [1707mm] 674 1041 [261mm] C A 47 [1194mm] 43 [1092mm] 10 [254mm] 29 [737m
Rack Rail Table Recommended Table Fabrication Note: Tub Will Accept a Table Flange Up to 24 7/8" [632 mm] 1634 [425mm] 21 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 A 1 [25mm] 6 [152mm] Drive Unit O N Left Side 1 [1692mm] 662 1 [1666mm] 652 29 [737mm] Scrap Trough Drive Unit 10" High Table Backsplash 6041 [1529mm] 4 [102mm] 7521 [1918mm] 6221 [1590mm] 24 [609mm] 2321 [598mm] A G 1221 [316mm] 323 4 [833mm] 1
22 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 [1692mm] 1 [25mm] 3 [79mm] 6621 84 [2134mm] With Doors Open Left Side 6 [152mm] Drive Unit O A N Note: All vertical dimensions are +/- 1/2" from floor due to adjustable bullet feet.
SECTION 1: SPECIFICATION INFORMATION SIDE LOADER (LEFT TO RIGHT) DIMENSIONS 1/2” MINIMUM DISHTABLE USE SILICONE BETWEEN TABLE AND LIP OF SIDE LOADER TO PREVENT LEAKAGE. WALL OF SIDE LOADER 4 1/2” MINIMUM 25” DISHWASHER 5” 1/2” SECTION “A-A” 12 1/2” CONVEYOR DISHMACHINE 20 3/4” OPENING SPLASH SHIELD A 1” *8” A 1 1/2” TABLE ROLL VENT CONNECTION OPENING **23” CONVEYOR DISHWASHER LENGTH CENTER-LINE DISHMACHINE 1 1/2” DRAIN.
SECTION 1: SPECIFICATION INFORMATION SIDE LOADER (RIGHT TO LEFT) DIMENSIONS DISHTABLE 1/2” MINIMUM USE SILICONE BETWEEN TABLE AND LIP OF SIDE LOADER TO PREVENT LEAKAGE WALL OF SIDE LOADER 1/2” 25” DISHWASHER 5” SECTION “A-A” 4 1/2” MINIMUM 12 1/2” CENTER LINE DISHMACHINE VENT CONNECTION OPENING 1 1/2” TABLE ROLL SPLASH SHIELD **23” 20 3/4” OPENING A CONVEYOR DISHMACHINE LENGTH CONVEYOR DISHMACHINE A *8” 1” 14 1/2” 1 1/2” DRAIN.
SECTION 1: SPECIFICATION INFORMATION SIDE LOADER INSTALLATION DIMENSIONS 23” SIDE LOADER DIMENSIONS MODEL DIMENSIONS AJ-64 AJ-86 AJ-100 95” 117” 131” (Left to Right installation shown for reference.) 30” SIDE LOADER DIMENSIONS MODEL DIMENSIONS AJ-64 AJ-86 AJ-100 102” 124” 138” NOTE: ALL DIMENSIONS ARE TYPICAL. 10” 4” 34” 23” or 30” Depending on the width of the sideoloader. Refer to chart above.
SECTION 1: SPECIFICATION INFORMATION D226 STEAM BOOSTER DIMENSIONS 43” 43 11” 11 14” 14 44” 24” 24 NOTE: All dimensions are in inches and are for reference only.
SECTION 1: SPECIFICATION INFORMATION D226 STEAM BOOSTER PLUMBING LINE DRAWINGS Steam Booster Piping - Double Tank Machine AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A 27
SECTION 1: SPECIFICATION INFORMATION TYPICAL ELECTRIC AND GAS BOOSTER DIMENSIONS Electric Booster Dimensions (Typical) 18” mm) 18" (457 6" (1526”mm) 301/ 2"30-1/2” (775 mm) 24” mm) 24" (610 OUTLET 3/4" NPT Coupling for Temperature/Pressure Relief Valve 18” 7 7/8" 7-7/8” (200 mm) 21/4 3311//44" (83 mm) 12” INLET 2” Electical connection from side or below 34 6” mm) 6" (152 / " NPT Nipple SIDE VIEW REAR VIEW 36" (914 mm) 36” PMG-200 20-3/4” Alternate TPRV Location Electrical 25-1/8” Gas Wate
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS 29
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS NOTE: THE INSTRUCTIONS PROVIDED HEREIN, UNLESS OTHERWISE SPECIFIED ARE FOR THE DISHMACHINES ONLY. THERE ARE SEPARATE DIRECTIONS FOR THE GAS BOOSTER. VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container is an indicator that there may be some damage to the machine. If there is damage to both the container and machine, do not throw away the container.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS (CONTINUED) STEAM LINE CONNECTIONS: Some machines covered in this manual are designed to use low pressure steam as a source of heat for wash tank water. The machines come with lines by which outside source steam needs to be connected. Connect all incoming steam lines in accordance with the steam booster manufacturer’s instructions. Ensure that all applicable codes and regulations are adhered to.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS (CONTINUED) ELECTRIC HEAT: The thermostats for the machines covered in this manual are factory set. They should not be adjusted except by an authorized service agent. CHEMICAL FEEDER EQUIPMENT: Detergent may be introduced into the unit through the removal of the bulkhead plug in the rear of the tub and replacing it with the third party detergent injection fitting.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS DELIMING OPERATIONS DELIMING OPERATIONS: In order to maintain the dishmachine at its optimum performance level, it will be required to remove lime and corrosion deposits on a frequent basis. A deliming solution should be available from your detergent supplier. Read and follow all instructions on the label of the deliming solution.
34 12" 21" L S L L S 12" L 12" S S 12" S 86-100 12" S 12" 21" L R S 12" L 21" R 12" S S L 12" S L 12" S 12" L 21" 12" S 12" S S L R 12" 21" UNHOODED SIDE LOADER 12" S UNHOODED SIDE LOADER R 12" S L L 21" L L 21" S 12" S 12" 12" S 12" S 12" S HOODED SIDE LOADER 12" S HOODED SIDE LOADER L 21" S 21" L R 12" R 12" S XL S L 24.5" 12" XL S L 24.5" 12" 12" S 12" S 86-100 12" S 12" S GAS MACHINES 64 24.5" R 12" XL S R 24.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS SIDE LOADER INSTALLATION & OPERATION INSTRUCTIONS This accessory assists in the delivery of a full dish rack from the break down (scrapping) table to the dishmachine. It will convert the direction of travel 90°. Since the Side Loader is shipped mounted on the conveyor dishwasher there is no additional installation required for this option. As it is operated mechanically by the dishwasher it does not require any plumbing or electrical connections.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS D226 STEAM BOOSTER INSTALLATION & OPERATION INSTRUCTIONS CONCEALED DAMAGE OR MISSING PARTS: IMPORTANT: FOR YOUR PROTECTION, PLEASE READ AND OBSERVE THE FOLLOWING: This steam booster has been thoroughly inspected and carefully packed before leaving our warehouse. Concealed loss or damage means loss or damage which does not become apparent until the booster has been unpacked.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS D226 STEAM BOOSTER INSTALLATION & OPERATION INSTRUCTIONS (CONTINUED) ELECTRICAL: WARNING: Electrical and grounding connections must comply with applicable portions of the National Electrical Code ANSI / NFPA 70 (latest edition) and/or other electrical codes.Disconnect electrical power supply and place a tag or lock at the disconnect switch to indicate that you are working on the circuit.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS GAS CONVEYOR HOSE INSTALLATION Barbed Hose Fitting Connection Attach the hose fitting to this connection before making the cut at the other end of the hose. Cut the hose at the location where the hose is even with the yellow plastic stop.
AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A 39 * HOSES MARKED A IN THE ABOVE ILLUSTRATIONS CONNECT TO THE ** HOSES MARKED B IN THE ABOVE ILLUSTRATIONS CONNECT TO THE OUTLET WATER CONNECTION OF THE GAS BOOSTER HEATER INLET WATER CONNECTION OF THE GAS BOOSTER HEATER (ENOUGH HOSE IS PROVIDED TO LOCATE THE GAS BOOTER HEATER APPROXIMATELY 9 FEET AWAY FROM THE DISHMACHINE. ADDITIONAL HOSE MUST BE ORDERED IF A GREATER DISTANCE IS REQUIRED.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS DISHMACHINE OPERATING INSTRUCTIONS PREPARATION: Before proceeding with the start-up of the unit, verify the following: 1. Close door(s) on dishmachine. 2. Close the drain valve(s). POWER UP (ELECTRICALLY-HEATED MODELS): To energize the unit, turn on the power at the service breaker. The voltage should have been previously verified as being correct. If not, the voltage will have to be verified.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS DISHMACHINE OPERATION INSTRUCTIONS (CONTINUED) SHUTDOWN AND CLEANING (STEAM-HEATED MODELS): At the end of the workday, place the power switch in the OFF position, secure the flow of steam to the machine and open the door(s). Open the drain valves and allow the machine to drain completely. Remove the pawl bar assembly (clean as required). Remove the pan strainers and, if equipped, the prewash strainers, run off sheets and scrap basket strainer.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS DETERGENT CONTROL Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate. Using detergent in the proper amount can become, in time, a source of substantial savings. A qualified water treatment specialist can tell you what is needed for maximum efficiency from your detergent, but you should still know some basics so you’ll understand what they are talking about.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS STRIKER PLATE LIMIT SWITCH INSTALLATION INSTRUCTIONS Installation Instructions: 1. Wiring: The switch is wired common and normally open because of the hinge design. By interrupting the line in series with the door switches, the dishmachine ceases to operate. Refer to the machine schematic for details on how to wire the switch. 1/3 RACK WIDTH INSTALL AT FAR END OF TABLE 2.
SECTION 3: PREVENTATIVE MAINTENANCE 44
SECTION 3: PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However, this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY.
SECTION 3: PREVENTATIVE MAINTENANCE D226 MAINTENANCE WARNING: Maintenance should only be performed by authorized service personnel in order to ensure safe and effective workmanship, while minimizing danger to operating personnel. The D226 Steam Booster is designed to operate at temperatures capable of causing burns to personnel. Always allow the unit to cool down to an acceptable temperature prior to performing any maintenance. Very little maintenance is required to be performed on the D226 Booster.
SECTION 3: PREVENTATIVE MAINTENANCE LUBRICATION CHART FOR DRIVE GEAR Note: The maintenance procedures detailed here are manufacturer’s instructions for the WINSMITH brand of gear reducer that is installed on the rack conveyors covered in this manual. Ambient Temperature Final Stage Worm Speed1 ISO Viscosity Grade AGMA Lubricant No.
SECTION 3: PREVENTATIVE MAINTENANCE DRIVE MOTOR GEAR REDUCER PREVENTATIVE MAINTENANCE Note: The maintenance procedures detailed here are manufacturer’s instructions for the WINSMITH brand of gear reducer that is installed on the rack conveyors covered in this manual. Lubrication & Maintenance: Factory filling - WINSMITH speed reducers are oil filled at the factory to the proper level for the standard mounting position that you will find it in on the unit.
SECTION 4: TROUBLESHOOTING SECTION 49
SECTION 4: TROUBLESHOOTING COMMON PROBLEMS WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service personnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect power, attach test equipment and reapply power to test. When replacing electrical parts, disconnect power at source circuit breaker.
SECTION 4: TROUBLESHOOTING COMMON PROBLEMS Problem: Pawl bar does not move. 1. Failed or broken overload spring. Replace spring if necessary. 2. No power to the drive motor/failed drive motor. Verify power and wiring connections to the motor. If necessary, replace the motor. 3. Pawl bar not properly installed. Verify that the pawl bar is installed correctly. Problem: Racks go through the machine, but results are poor. 1.
SECTION 4: TROUBLESHOOTING D226 TROUBLESHOOTING SECTION WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service personnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect power, attach test equipment and reapply power to test.
