AJ-44 RACK CONVEYOR DISHMACHINE SERIES INSTALLATION/OPERATION & TECHNICAL MANUAL FOR JACKSON MODELS: AJ-44CE AJ-66CE AJ-80CE AJ-44CEL AJ-66CEL AJ-80CEL AJ-44CGP AJ-66CGP AJ-80CS AJ-44CS AJ-66CS AJ-80CSL AJ-44CSL AJ-66CSL September 29, 2007 P/N 07610-001-76-22 (Revision H) Jackson MSC LLC. P.O. Box 1060 Barbourville, KY. 40906 (606) 523-9795 Fax: (606) 523-9196 www.jacksonmsc.
MANUFACTURERS WARRANTY ONE YEAR LIMITED PARTS & LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY.
STOP! PARE! ARRET! CALL 1-888-800-5672 TO REGISTER THIS PRODUCT! FAILURE TO DO SO WILL VOID THE WARRANTY! LLAME AL 1-888-800-5672 PARA REGISTRAR ESTE PRODUCTO! AL NO HACERLO LA GARANTIA SERA ANULADA! S.V.P.
REVISION/ PAGE REVISION DATE MADE APPLICABLE BY ECN D 05-14-2004 CBW N/A Added exhaust fan hook-up schematic. E 03-08-2005 MAW 7096 Updated installation instructions. Added 3 instruction sheets for limit switches. Added instruction sheet for curtain installation. Changed layout. F 01-13-2006 CBW 7470 Added service kits and maintenance instructions. G 01-26-2006 MAW 7600 Added Gas Exhaust Fan Schematic & component kits.
NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL AJ-44CSL AJ = AJ series of rack conveyors 44 = 44” wide machine 66 = 66” wide machine 80 = 80” wide machine CE = Electrically heated, hot water sanitizing machine CEL = Electrically heated, chemical sanitizing machine CS = Steam heated, hot water sanitizing machine CSL = Steam heated, chemical sanitzing machine CGP = Gas heated, hot water sanitizing machine Model: Jackson MSC LLC.
TABLE OF CONTENTS SECTION I. II. III. IV.
TABLE OF CONTENTS PARTS V.
TABLE OF CONTENTS ELECTRICAL SCHEMATICS VI. VIII.
SECTION 1: SPECIFICATION INFORMATION 1
SECTION 1: SPECIFICATION INFORMATION OPERATING CHARACTERISTICS RACKS PER HOUR: AJ-44-66-80CE/CS/CGP AJ-44-66-80CEL/CSL 248 234 DISHES OR GLASSES PER HOUR: AJ-44-66-80CE/CS/CGP AJ-44-66-80CEL/CSL 6200 5850 PREWASH TANK CAPACITY (GALLONS): AJ-66CE/CEL/CS/CSL/CGP AJ-80CE/CEL/CS/CSL/CGP WASH TANK CAPACITY (GALLONS): AJ-44-66-80CE/CS/CGP STEAM COIL TANK HEAT (CS/CSL MODELS ONLY): STEAM INLET PRESSURE (PSIG) 10-20 STEAM CONNECTION NPT 3/4” CONSUMPTION @ 15 PSIG (lbs/hr): AJ-44-66-80CS/CSL 60 MOTOR ELECTRICAL
SECTION 1: SPECIFICATION INFORMATION ELECTRICAL REQUIREMENTS AJ-44CE/CEL MODELS AJ-66CE/CEL MODELS TYPICAL ELECTRICAL CIRCUIT 70 AMP 70 AMP 70 AMP 40 AMP 35 AMP 35 AMP VOLTS 208 220 230 380 415 440 PH 3 3 3 3 3 3 HZ 50 50 50 50 50 50 TOTAL AMPS 58 A 53 A 54 A 31 A 34 A 33 A TYPICAL ELECTRICAL CIRCUIT 80 AMP 70 AMP 70 AMP 40 AMP 45 AMP 45 AMP VOLTS 208 220 230 380 415 440 PH 3 3 3 3 3 3 HZ 50 50 50 50 50 50 TOTAL AMPS 55 A 49 A 51 A 29 A 28 A 28 A 208 230 1 1 60 60 83 A 76 A 110 AMP 100 AMP
SECTION 1: SPECIFICATION INFORMATION ELECTRICAL REQUIREMENTS (CONTINUED)/D226 STEAM BOOSTER PARAMETERS AJ-80CE/CEL MODELS D226 STEAM BOOSTER VOLTS 208 220 230 380 415 440 PH 3 3 3 3 3 3 HZ 50 50 50 50 50 50 TOTAL AMPS 68 A 62 A 63 A 34 A 25 A 22 A TYPICAL ELECTRICAL CIRCUIT 90 AMP 80 AMP 80 AMP 45 AMP 35 AMP 30 AMP 208 230 1 1 60 60 91 A 84 A 125 AMP 110 AMP 200 208 230 380 460 600 3 3 3 3 3 3 60 60 60 60 60 60 53 A 54 A 50 A 34 A 25 A 22 A 70 AMP 70 AMP 70 AMP 45 AMP 35 AMP 30 AMP ELECTRI
5 AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: 09-29-2007 [15mm] A Rear of Machine 1 2 6621 [1692mm] 1 [25mm] 84 [2134mm] With Doors Open Scrap Trough Minimum 14 [355mm] Left Side Drive Unit 10" High Table Backsplash 8 [203mm] 4 [102mm] 1334 [346mm] 29 [737mm] Scrap Trough 6041 [1530mm] 6221 [1590mm] 7521 [1919mm] 4" (102 mm) wide x 16" (406 mm) long cutout in Vent Cowl/Splash Shield. Shipped with Cover Plate.
AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: 09-29-2007 6 [15mm] Rear of Machine 1 2 84 [2134mm] With Doors Open Left Side Drive Unit Note: All vertical dimensions are +/- 1/2" from floor due to adjustable bullet feet.
Rack Rail Recommended Table Fabrication Note: Tub Will Accept a Table Flange Up to 24 7/8" (632 mm) 7 AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 A Left Side Drive Unit 10 [254mm] 29 [737mm] Scrap Trough Drive Unit 10" High Table Backsplash 1 [1530mm] 604 2 6 [152mm] Front View C Minimum 14 [356mm] G 621 [165mm] 36 [914mm] H J K 36 [914mm] 2621 [673mm] 3141 [795mm] 6 [152mm] E D 7 [178mm] Legend to Drawing T
2 Rack Rail Recommended Table Fabrication AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: 09-29-2007 8 [15mm] Rear of Machine 1 2 Left Side Drive Unit H G K 29 [737mm] 1 [163mm] 62 J 1 [794mm] 314 1 [672mm] 262 36 [914mm] 1 [1530mm] 604 Drive Unit Front View 10 [254mm] 7 [178mm] C 16 [407mm] B 721 [191mm] 34 [864mm] E 25 [635mm] Dish Clearance D 7 [178mm] 8 [206mm] 1821 [467mm] Right Side C 21 [533mm] 25 [635mm] Floor Sink Or Drain With 3" (76 mm)
9 AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 6658 [1692mm] 1 [25mm] 84 [2134mm] With Doors Open Drive Unit Left Side A Note: All vertical dimensions are +/- 1/2" from floor due to adjustable bullet feet.
10 AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 6658 [1692mm] 1 [25mm] 84 [2134mm] With Doors Open Drive Unit Left Side A Rack Rail 578 [148mm] 438 [110mm] 858 [218mm] J H 43 [1092mm] 1158 [295mm] 1534 [400mm] 1638 [417mm] M 6041 [1530mm] 6221 [1590mm] 2334 [604mm] L 1721 L [445mm] F 4 [102mm] K F 29 [737mm] 10 [254mm] 38 [966mm] 1141 [285mm] H 1358 [345mm] J 638 [162mm] M 641 [159mm] Tub Drive Unit B 7
11 AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 6621 [1692mm] 1 [25mm] 3 [79mm] 84 [2134mm] With Doors Open Drive Unit G Left Side 6 [152mm] A F Note: All vertical dimensions are +/- 1/2" from floor due to adjustable bullet feet.
12 AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 6621 [1692mm] 1 [25mm] 3 [79mm] 84 [2134mm] With Doors Open Drive Unit G Left Side 6 [152mm] A F Rack Rail 6221 29 [737mm] Drive Unit 6041 [1530mm] [1590mm] 8 [203mm] 4 [102mm] 7521 [1919mm] B A F 4 1/2 [114mm] Tub Front View 6 [152mm] 10 [254mm] 24 [610mm] A 42 [1067mm] 41 [1041mm] C 2321 G [599mm] 24 [610mm] B 34 [864mm] E 25 [635mm] Dish Clearance D 7 [1
13 AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 84 [2134mm] With Doors Open 3 [79mm] Drive Unit Left Side 6 [152mm] [105mm] L M A 441 7521 Rack Rail 29 [737mm] Scrap Trough Drive Unit 10" High Table Backsplash 6041 [1530mm] 4 [102mm] 221 [61mm] 41 [1040mm] 2321 [598mm] 24 [609mm] L 1441 [363mm] 6 [154mm] 141 [35mm] 3/4" (19 mm) Table Turndown Flange 3/4" Max Note: Tub Will Accept a Table Flange Up to 24 7/8" (632 mm)
14 AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 Left Side 6 [152mm] Drive Unit [1530mm] 6041 H G 29 [737mm] 621 [163mm] J K 36 [914mm] [794mm] 2621 [672mm] 3141 [1590mm] 6221 Drive Unit 24 [610mm] Front View 6 [152mm] 10 [254mm] 16 [407mm] M 1041 [260mm] C 34 [864mm] E 25 [635mm] Dish Clearance D 7 [178mm] 12 [307mm] 821 [217mm] 6641 [1684mm] Right Side C Legend Recommended Table Fabrication Note: Tub Will
15 AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 6621 [1692mm] 3 [79mm] 1 [25mm] 84 [2134mm] With Doors Open Drive Unit N O Left Side 6 [152mm] A 6014 Tub 41 [1040mm] 2321 [598mm] 24 [609mm] 29 [737mm] Scrap Trough Drive Unit 10" High Table Backsplash [1530mm] Table A Front View 6 [152mm] 1721 [445mm] [316mm] B E D F 7 [178mm] 8 [206mm] 18 [457mm] 74 [1883mm] 82 [2086mm] Overall 1221 27 [687mm] 24 [610mm] C
16 AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 6621 [1692mm] 1 [25mm] 3 [79mm] 84 [2134mm] With Doors Open G Left Side 6 [152mm] Drive Unit A F Note: All vertical dimensions are +/- 1/2" from floor due to adjustable bullet feet.
17 AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 [1692mm] 1 [25mm] 3 [79mm] 6621 84 [2134mm] With Doors Open Drive Unit G Left Side 6 [152mm] A F Note: All vertical dimensions are +/- 1/2" from floor due to adjustable bullet feet.
18 AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 6621 [1692mm] 1 [25mm] 3 [79mm] 84 [2134mm] With Doors Open Drive Unit G Left Side 6 [152mm] A F Rack Rail 4 [102mm] 7 [178mm] [1921mm] 29 [734mm] Drive Unit Front View 10 [254mm] A 41 [1042mm] 42 [1069mm] 96 [2441mm] Overall 6041 [1529mm] 6221 [1590mm] 7521 F 4 1/2 [114mm] C B 6 [152mm] B 34 [864mm] 25 [635mm] 12 [307mm] 821 [217mm] 6614 [1684mm] Right Side
19 AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 6621 [1692mm] 1 [25mm] 3 [79mm] 84 [2134mm] With Doors Open Left Side 6 [152mm] Drive Unit M A L Note: All vertical dimensions are +/- 1/2" from floor due to adjustable bullet feet.
Recommended Table Fabrication 20 AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 6621 [1692mm] 1 [25mm] 3 [79mm] 84 [2134mm] With Doors Open Drive Unit M Left Side 6 [152mm] A L Note: All vertical dimensions are +/- 1/2" from floor due to adjustable bullet feet.
AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: 09-29-2007 21 [15mm] Rear of Machine 1 2 6621 [1692mm] 1 [25mm] 3 [79mm] 84 [2134mm] With Doors Open Left Side 6 [152mm] Drive Unit O A N Note: All vertical dimensions are +/- 1/2" from floor due to adjustable bullet feet.
22 AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 6621 [1692mm] 1 [25mm] 3 [79mm] 84 [2134mm] With Doors Open Drive Unit G Left Side 6 [152mm] A F Note: All vertical dimensions are +/- 1/2" from floor due to adjustable bullet feet.
SECTION 1: SPECIFICATION INFORMATION SIDE LOADER (LEFT TO RIGHT) DIMENSIONS 1/2” MINIMUM NOTE: ALL DIMENSIONS ARE TYPICAL. DISHTABLE USE SILICONE BETWEEN TABLE AND LIP OF SIDE LOADER TO PREVENT LEAKAGE. WALL OF SIDE LOADER 4 1/2” MINIMUM 1/2” 25” DISHWASHER 5” SECTION “A-A” 12 1/2” 23”** CONVEYOR DISHMACHINE SPLASH SHIELD A 1” 8”* A 1 1/2” TABLE ROLL VENT CONNECTION OPENING 20 3/4” OPENING CONVEYOR DISHWASHER LENGTH CENTER-LINE DISHMACHINE 1 1/2” DRAIN.
SECTION 1: SPECIFICATION INFORMATION SIDE LOADER (RIGHT TO LEFT) DIMENSIONS DISHTABLE 1/2” MINIMUM USE SILICONE BETWEEN TABLE AND LIP OF SIDE LOADER TO PREVENT LEAKAGE NOTE: ALL DIMENSIONS ARE TYPICAL. WALL OF SIDE LOADER 1/2” 25” DISHWASHER 5” SECTION “A-A” 4 1/2” MINIMUM 12 1/2” CENTER LINE DISHMACHINE VENT CONNECTION OPENING CONVEYOR DISHMACHINE LENGTH CONVEYOR DISHMACHINE 1 1/2” TABLE ROLL SPLASH SHIELD 23”** 20 3/4” OPENING A A 8”* 1” 14 1/2” 1 1/2” DRAIN.
SECTION 1: SPECIFICATION INFORMATION SIDE LOADER (INSTALLED) DIMENSIONS 23” SIDE LOADER DIMENSIONS MODEL DIMENSIONS AJ-44 AJ-66 AJ-80 75” 97” 111” (Left to Right installation shown for reference.) 30” SIDE LOADER DIMENSIONS MODEL DIMENSIONS AJ-44 AJ-66 AJ-80 82” 104” 118” NOTE: ALL DIMENSIONS ARE TYPICAL. 10” 4” 34” 23” or 30” Refer to chart above.
SECTION 1: SPECIFICATION INFORMATION D226 STEAM BOOSTER DIMENSIONS 43” 43 11” 11 14” 14 44” 24” 24 NOTE: All dimensions are in inches and are for reference only.
SECTION 1: SPECIFICATION INFORMATION D226 STEAM BOOSTER PLUMBING LINE DRAWINGS Steam Booster Piping - Single Tank Machine Steam Booster Piping - Double Tank Machine AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/A 27
SECTION 1: SPECIFICATION INFORMATION TYPICAL ELECTRIC AND GAS BOOSTER DIMENSIONS Electric Booster Dimensions (Typical) 18” mm) 18" (457 6" (1526”mm) 301/ 2"30-1/2” (775 mm) 24” mm) 24" (610 OUTLET 3/4" NPT Coupling for Temperature/Pressure Relief Valve 18” 7 7/8" 7-7/8” (200 mm) 21/4 3311//44" (83 mm) 12” INLET 2” Electical connection from side or below 34 6” mm) 6" (152 / " NPT Nipple SIDE VIEW REAR VIEW 36" (914 mm) 36” PMG-200 20-3/4” Alternate TPRV Location Electrical 25-1/8” Gas Wate
SECTION 2: INSTALLATION & OPERATION INSTRUCTIONS 29
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS NOTE: THE INSTRUCTIONS PROVIDED HEREIN, UNLESS OTHERWISE SPECIFIED ARE FOR THE DISHMACHINES ONLY. THERE ARE SEPARATE DIRECTIONS FOR THE GAS BOOSTER. VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container is an indicator that there may be some damage to the machine. If there is damage to both the container and machine, do not throw away the container.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS (CONTINUED) It is also recommended that a shock absorber (not supplied) be installed in the incoming water line. This prevents line hammer (hydraulic shock), induced by the solenoid valve as it operates, from causing damage to the equipment. STEAM LINE CONNECTIONS: Some machines covered in this manual are designed to use low pressure steam as a source of heat for wash tank water.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS (CONTINUED) The exhaust system must be sized to handle this volume for the dishmachine to operate as it was designed to. ELECTRIC HEAT: The thermostats for the machines covered in this manual are factory set. They should not be adjusted except by an authorized service agent. CHEMICAL FEEDER EQUIPMENT: The AJ-44CEL/CSL, AJ-66CEL/CSL, and AJ-80CEL/CSL are designed to operate with a third party chemical injection system.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS DELIMING OPERATIONS DELIMING OPERATIONS: In order to maintain the dishmachine at its optimum performance level, it will be required to remove lime and corrosion deposits on a frequent basis. A deliming solution should be available from your detergent supplier. Read and follow all instructions on the label of the deliming solution.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS CHANGING THE AJ-44CE/CS DIRECTION OF TRAVEL The AJ-44 dishmachine has the ability to have its direction of travel changed from left to right, or from right to left. Direction of travel is determined by which end the rack of ware is put into the machine and which end the rack comes out. There may come times when it is necessary to change the direction of travel after the unit is installed. The instructions provided here are for maintenance personnel only.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS CHANGING THE AJ-44CE/CS DIRECTION OF TRAVEL (CONTINUED) 4. Remove the upper wash arm assembly bracket. This step may require that you have help as the bolts for securing the bracket to the top of the inner hood are the same bolts that hold the control box to the hood top. Do not remove the bolts once the nuts are taken off. Once the bracket is removed, place the nuts immediately back on the bolts.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS CHANGING THE AJ-44CE/CS DIRECTION OF TRAVEL (CONTINUED) Removing the bracket nut Removing the locknuts for the lower wash arm support bracket. 12. Remove the nuts from the rinse manifold mounting bracket located on the underside of the hood. These nuts are mounted directly to the rinse injector weldment on the hood top. 9. Remove the lower rinse arm support bracket, which is mounted directly opposite of the lower wash arm support bracket.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS CHANGING THE AJ-44CE/CS DIRECTION OF TRAVEL (CONTINUED) and the strainer within in. The assembly should lift right out. (See next page for photograph detailing this step) mantling the plumbing by removing the tee with the wash drain barb in it. Put the plumbing back together, after ensuring that the rinse drain tee has been rotated. Use thread tape to protect the threads while putting the plumbing back together.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS CHANGING THE AJ-44CE/CS DIRECTION OF TRAVEL (CONTINUED) 28. Re-install the lower wash arm support bracket to the pawl bar support on the end of the tub opposite from where it was removed. 29. Re-install the upper and lower rinse arms. Reinstall the lower rinse arm support bracket. 30. Re-install the lower wash arm assembly, turning it 180° and locking it in place with the locking screw. 31. Re-install the pawl bar.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS CHANGING THE AJ-44CE/CS DIRECTION OF TRAVEL (CONTINUED) Conveyor Switch Chart: Unit Direction Switch #1 Switch #2 Switch #3 Left to Right Wash Switch #1 Wash Switch #2 Rinse Switch Right to Left Rinse Switch Wash Switch #2 Wash Switch #1 The chart above lists the conveyor switches and their functions, depending on the direction of travel for the machine.
40 12" 21" L S 12" S 66 L 21" 80 L 21" L 21" S R 12" 21" L R 12" S S L 12" S L 12" L 21" S R 12" 12" S 21" L 21" L UNHOODED SIDE LOADER 21" L UNHOODED SIDE LOADER R 12" S L L 21" L L 21" L 21" L 21" 12" S 12" S 21" L S R 12" HOODED SIDE LOADER 12" S HOODED SIDE LOADER 21" L R 12" S AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/A L 21" L L L 21" L OTHER 66 21" XL 80 24.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS SIDE LOADER INSTALLATION & OPERATION INSTRUCTIONS This accessory assists in the delivery of a full dish rack from the break down (scrapping) table to the dishmachine. It will convert the direction of travel 90°. Since the Side Loader is shipped mounted on the conveyor dishwasher there is no additional installation required for this option. As it is operated mechanically by the dishwasher it does not require any plumbing or electrical connections.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS D226 STEAM BOOSTER INSTALLATION & OPERATION INSTRUCTIONS CONCEALED DAMAGE OR MISSING PARTS: IMPORTANT: FOR YOUR PROTECTION, PLEASE READ AND OBSERVE THE FOLLOWING: This steam booster has been thoroughly inspected and carefully packed before leaving our warehouse. Concealed loss or damage means loss or damage which does not become apparent until the booster has been unpacked.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS D226 STEAM BOOSTER INSTALLATION & OPERATION INSTRUCTIONS (CONTINUED) ELECTRICAL: WARNING: Electrical and grounding connections must comply with applicable portions of the National Electrical Code ANSI / NFPA 70 (latest edition) and/or other electrical codes.Disconnect electrical power supply and place a tag or lock at the disconnect switch to indicate that you are working on the circuit.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS GAS CONVEYOR HOSE INSTALLATION Barbed Hose Fitting Connection Attach the hose fitting to this connection before making the cut at the other end of the hose. Cut the hose at the location where the hose is even with the yellow plastic stop.
AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/A 45 * HOSES MARKED A IN THE ABOVE ILLUSTRATIONS CONNECT TO THE ** HOSES MARKED B IN THE ABOVE ILLUSTRATIONS CONNECT TO THE OUTLET WATER CONNECTION OF THE GAS BOOSTER HEATER INLET WATER CONNECTION OF THE GAS BOOSTER HEATER (ENOUGH HOSE IS PROVIDED TO LOCATE THE GAS BOOTER HEATER APPROXIMATELY 9 FEET AWAY FROM THE DISHMACHINE. ADDITIONAL HOSE MUST BE ORDERED IF A GREATER DISTANCE IS REQUIRED.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS DISHMACHINE OPERATING INSTRUCTIONS PREPARATION: Before proceeding with the start-up of the unit, verify the following: 1. Close door(s) on dishmachine. 2. Close the drain valve(s). POWER UP (ELECTRICALLY-HEATED MODELS): To energize the unit, turn on the power at the service breaker. The voltage should have been previously verified as being correct. If not, the voltage will have to be verified.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS DISHMACHINE OPERATION INSTRUCTIONS (CONTINUED) SHUTDOWN AND CLEANING (STEAM-HEATED MODELS): At the end of the workday, place the power switch in the OFF position, secure the flow of steam to the machine and open the door(s). Open the drain valves and allow the machine to drain completely. Remove the pawl bar assembly (clean as required). Remove the pan strainers and, if equipped, the prewash strainers, run off sheets and scrap basket strainer.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS CHANGING DUAL SANITIZATION MODE If the machine has a dataplate like the one shown, which indicates both Hot Water Sanitizing and Chemical Sanitizing operation parameters (the area within dashed box), it is possible to change the sanitizing mode after the machine has left the original manufacturer's facility. This change can only be performed by an authorized Jackson service technician.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS CHANGING DUAL SANITIZATION MODE (CONTINUED) THERMOSTAT ADJUSTMENT: Remove the front dress panel from the machine to expose the heater/thermostat box. Remove the cover from the heater/thermostat box. Locate the wash tank regulating thermostat (see diagram). IDENTIFICATION OF SANITIZING MODE: Apply the correct temperature gauge label to the face of the temperature gauges.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS DETERGENT CONTROL Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate. Using detergent in the proper amount can become, in time, a source of substantial savings. A qualified water treatment specialist can tell you what is needed for maximum efficiency from your detergent, but you should still know some basics so you’ll understand what they are talking about.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS STRIKER PLATE LIMIT SWITCH INSTALLATION INSTRUCTIONS Installation Instructions: 1. Wiring: The switch is wired common and normally open because of the hinge design. By interrupting the line in series with the door switches, the dishmachine ceases to operate. Refer to the machine schematic for details on how to wire the switch. 1/3 RACK WIDTH INSTALL AT FAR END OF TABLE 2.
SECTION 3: PREVENTATIVE MAINTENANCE 52
SECTION 3: PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However, this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY.
SECTION 3: PREVENTATIVE MAINTENANCE D226 MAINTENANCE WARNING: Maintenance should only be performed by authorized service personnel in order to ensure safe and effective workmanship, while minimizing danger to operating personnel. The D226 Steam Booster is designed to operate at temperatures capable of causing burns to personnel. Always allow the unit to cool down to an acceptable temperature prior to performing any maintenance. Very little maintenance is required to be performed on the D226 Booster.
SECTION 3: PREVENTATIVE MAINTENANCE LUBRICATION CHART FOR DRIVE GEAR Note: The maintenance procedures detailed here are manufacturer’s instructions for the WINSMITH brand of gear reducer that is installed on the rack conveyors covered in this manual. Ambient Temperature Final Stage Worm Speed1 ISO Viscosity Grade AGMA Lubricant No.
SECTION 3: PREVENTATIVE MAINTENANCE DRIVE MOTOR GEAR REDUCER PREVENTATIVE MAINTENANCE Note: The maintenance procedures detailed here are manufacturer’s instructions for the WINSMITH brand of gear reducer that is installed on the rack conveyors covered in this manual. Lubrication & Maintenance: Factory filling - WINSMITH speed reducers are oil filled at the factory to the proper level for the standard mounting position that you will find it in on the unit.
SECTION 4: TROUBLESHOOTING SECTION 57
SECTION 4: TROUBLESHOOTING COMMON PROBLEMS WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service personnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect power, attach test equipment and reapply power to test.
SECTION 4: TROUBLESHOOTING COMMON PROBLEMS Problem: Pawl bar does not move. 1. Failed or broken overload spring. Replace spring if necessary. 2. No power to the drive motor/failed drive motor. Verify power and wiring connections to the motor. If necessary, replace the motor. 3. Pawl bar not properly installed. Verify that the pawl bar is installed correctly. Problem: Racks go through the machine, but results are poor. 1.
SECTION 4: TROUBLESHOOTING D226 COMMON PROBLEMS WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service personnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect power, attach test equipment and reapply power to test.
