OPERATOR’S MANUAL Set-Up Instructions and Parts Catalog for Storm Tracker Track System REAR >>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> FRONT Model 3660-36ST-2 J. & M. Manufacturing Co., Inc. P.O. Box 547 Fort Recovery, OH 45846 Phone: (419) 375 2376 Fax: (419) 375-2708 E-mail: sales@jm-inc.com Website: www.jm-inc.com REV-01-12-10 Pg.
TO THE DEALER: Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner. The dealer must complete the Warranty Registration Card attached to the front inside cover of this manual and return to J. & M. Mfg. Co., Inc. at the address indicated on the card. Warranty claims will be denied if the Warranty Registration Card has not been completed and returned.
Model 3660-36ST-2 Storm Tracker Track System Dimensions A) 146” B) 105” C) 42” Specifications Track Width Idler Width (effective) Overall Length Idler Diameter Roller Diameter Wheel Base Main Pivot Pin Diameter Track Length D) 36” D = Track Width Features End Idler Construction Mid Rollers (Bogies) (4 per set) Pivot Bogey System Air-Spring Cushion Belt Tensioner Leveraged Tensioner # of Hubs Used Steel 4 Sets Yes Yes 2 to 1 24 36” 36” 146” 36” 12 3/4” 105” 6” Dia.
GENERAL INFORMATION (continued) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware. hardware. SAE for SAE hardware and Metric for metric Make sure fastener threads are clean and you start the thread engagement properly.
TABLE OF CONTENTS INTRODUCTION 2 EXPRESS WARRANTY 2 SPECIFICATIONS 3 GENERAL INFORMATION 4 BOLT TORQUE CHART 4 SAFETY RULES 6 SET-UP INSTRUCTIONS 6 INSTALLING A WEIGH SCALE SYSTEM 7-9 OPERATING INSTRUCTIONS 10 LUBRICATION SERVICE SCHEDULE 10 ROUTINE MAINTENANCE 11 TROUBLESHOOTING 11 AIR BAG REPLACEMENT 12 TRACK ALIGNMENT 12 BELT INSPECTION 13 STORAGE PREPARATION 13 REMOVING FROM STORAGE 13 REPAIR PARTS DIAGRAM 14 REPAIR PARTS LIST 14-15 SERVICE RECORDS 15 Pg.
SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be erased by an operator’s single careless act. In addition, hazard control and accident prevention are dependent upon the awareness, concern, judgment, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
INSTALLING AN ELECTRONIC WEIGH SCALE SYSTEM Installing the Weigh Bars to the Cross Beam Axle 1. Before separating the grain cart from the track system, be sure the grain cart hitch is lowered to the ground with a forklift. 2. Position the forks of the forklift underneath the A-frame tubing directly behind the rear legs of the grain cart. For greater stability, be sure the forks are spread out as wide as possible.
Mounting the Junction Box 10. Using the Junction Box as a template, mark and drill holes on the inside face of the front left side leg of the grain cart. The Junction Box should be positioned approximately 23” above the tubing of the A-Frame. After the holes have been drilled, secure the Junction Box to the inside of the front leg of the grain cart using four #10 bolts and nuts. 11. Remove the cover from the Junction Box.
LAYOUT DIAGRAM # 1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part # ------278WB EZ-400 EZ-3200 JB-5 PC-1 ECI-1 ------------MBI-1 WBW-278 BB-2 343-BWN ------MB-381 PB-10 ------346G5BN 1412BN TMP-4S Description ----------------2 7/8” Weigh Bar with cable Indicator with mounting plate Indicator with mounting plate Junction Box (5 pt.
OPERATING INSTRUCTIONS IMPORTANT: To maximize the life of your track system, it is recommended that wide turns be consistently made whenever possible. Turning a circle that is THREE TIMES the overall length of the tractor and track unit will reduce premature wear on the belt and undercarriage. LUBRICATION SERVICE SCHEDULE IMPORTANT: Your Track System has grease fittings at all critical points. These should be serviced before the track is put into operation.
ROUTINE MAINTENANCE WARNING: When Servicing The Track System, Be Certain All Power To Grain Cart Is Shut Off. Repack the wheel bearings at least once a year. Use Bearing Gard MK1 or equivalent lubricant. Also check the seal for wear and replace if necessary. Check the track system periodically for cracks in welds and for other structural damage. Have cracked welds fixed immediately.
AIR BAG REPLACEMENT If replacement of the track tension air springs become necessary, the following steps must be performed: 1. Slowly remove the air pressure from the rubber bladder. 2. Remove bolts that hold air spring in place and remove air spring. 3. Install new air spring between pressure plates. Be careful not to damage brass air fitting on top of air spring. 4. Install and tighten bolts on bottom side of air bag using blue lock-tight. DO NOT OVERTIGHTEN as cracking of plastic base will occur.
BELT INSPECTION The rubber track is composed of several layers of cable, similar to the cables used in automotive tires. The most important set of cables are located about 8 mm (0.3 in.) beneath the inside surface of the track. This set of cables, called zero degree cables, withstands track tension. Other cables, called breaker cables, are located between the zero degree cables and the outside surface of the track.
REPAIR PARTS DIAGRAM REPAIR PARTS LIST # Part # Description 1 UW-2ST Main Undercarriage Weldment 16 FW-12 1/2” Flat Washer 2 SH-2ST Steering Hitch 17 123G5B 1” x 3” Bolt 3 13414G5B 1 3/4” x 14” Bolt 18 HSP-2ST Rear Hub Spool Plate 4 HN-134 1 3/4” Jambnut 19 1512G5B 1”-8 x 5 1/2” Grade 5 Bolt 5 342G8B 3/4”-16 x 2” Grade 8 Bolt 20 1G5LN 1” Grade 5 Lock Nut 6 34FW 3/4” Flat Washer 21 PBA-4ST Pivot Bogey Assembly (frame) 7 123SS 1/2”-13 x 3” Set Screw 22 21214P 2 1/2
REPAIR PARTS LIST (Continued) # Part # Description # Part # Description 30 401922 Seal 44 AS-1ST Air Stem 31 G910333 Large Cone 45 LW-12 1/2” Lock Washer 31 G910331 Large Cup 46 36RB-2ST Rubber Belt 32 G910355 Small Cone 47 CP-2ST Cover Plate Assembly (2 pcs) 32 G910352 Small Cup 48 FB-381 3/8” x 1” Flange Bolt 33 913632 Spindle Washer 49 FN-38 3/8” Flange Nut 34 912969 Slotted Spindle Nut 50 62734-S 6” Diameter x 27 3/4” Shaft 35 905944 Cotter Pin 51 CBA-
