O P E R A T O R’ S M A N U A L Storm Tracker Track System FRONT J. & M. Manufacturing Co., Inc. P.O. Box 547 Fort Recovery, OH 45846 Phone: (419) 375 2376 Fax: (419) 375-2708 E-mail: sales@jm-inc.com Website: www.jm-inc.com REV 7.18.
To The Dealer TO THE DEALER: Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner. The dealer must complete the Warranty Registration Card attached to the front inside cover of this manual and return to J. & M. Mfg. Co., Inc. at the address indicated on the card. Warranty claims will be denied if the Warranty Registration Card has not been completed and returned.
TITLE Specifications A B C Features End Idler Constructions Mid Roller (Bogies) (4 Per Set) Pivot Bogey System Air-Spring Cushion Belt Tensioner Leveraged Tensioner # of Hubs Used Steel 4 Sets Yes Yes 2 to 1 24 Specifications Track Width Idler Width (effective) Overall Length (A) Idler Diameter Roller Diameter 36” 36” 146” 36” 12 3/4” Wheel Base (B) Main Pivot Pin Diameter Track Length Track Height (C) Track Width Carry Capacity 105” 6” Dia (4140) 324” 42” 36” 120,000 lbs.
General Infortmation BOLT TORQUE CHART Always tighten hardware to these values unless a different torque or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware. SAE for SAE hardware and Metric for Metric hardware. Make sure fastener threads are clean and you start the thread engagement properly.
Safety Rules ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be erased by an operator’s single careless act. In addition, hazard control and accident prevention are dependent upon the awareness, concern, judgment, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
Service OPERATING INSTRUCTIONS IMPORTANT: To maximize the life of your track system, it is recommended that wide turns be consistently made whenever possible. Turning in a circle that is THREE TIMES the overall length of the tractor and track unit will reduce premature wear on the belt and undercarriage. Lubrication Service Schedule IMPORTANT: Your Track System has grease fittings at all critical points. These should be serviced before the track is put into operation.
Routine Maintenance WARNING: When Servicing The Track System, Be Certain All Power To Grain Cart Is Shut Off. Repack the wheel bearings at least once a year. Use Bearing Gard MK1 or equivalent lubricant. Also check the seal for wear and replace if necessary. Check the track system periodically for cracks in welds and for other structural damage. Have cracked welds fixed immediately.
Service AIR BAG REPLACEMENT If replacement of the track tension air springs become necessary, the following steps must be performed: 1. Slowly release the air pressure from the rubber bladder. 2. Remove the bolts that hold the air spring in place and remove the air spring. 3. Install new air spring between pressure plates. (Be careful not to damage brass air fitting on top of air spring.) 4. Install and tighten bolts on bottom side of air bag using blue lock-tight.
Service BELT INSPECTION The rubber track is composed of several layers of cable, similar to the cables used in automotive tires. The most important set of cables are located about 8 mm (0.3 in.) beneath the inside surface of the track. This set of cables, called zero degree cables, withstands track tension. Other cables, called breaker cables, are located between the zero degree cables and the outside surface of the track.
Installation Step 1 - Install both spindles. Use (2) 1” x 9” Hex Bolts and (2) 1” Centerlock Hex Nuts to attach the spindles to the cart. Next slip the 6” Rubber O-ring onto the spindle. Step 2 - Use an overhead hoist to pick up the grain cart. Use a hoist and chains that are rated for the specific weights. The weights are located in the grain cart manual. When raising the grain cart keep the I-beam axle level with the ground. When lifting the grain cart keep the I-beam axle level with the ground.
Installation Step 4 - Slide the tracks onto the spindle. Step 5 - Slip the 6” Rubber O-Ring onto the spindle, pushing it up against the track spindle. Step 6 - Install the Track Spindle Collar. Use a 1” x 9” Hex Bolt and a 1” Centerlock Hex Nut to fasten the Collar to the Spindle. Step 7 - Tighten all of the hardware according to the Bolt Torque Chart located at the beginning of the manual.
Parts 12
Parts # Description Part. No.
TITLE Parts 14
Parts TITLE # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part. No. JM0020273 JM0020350 JM0016687 JM0002110 JM0020309 JM0020287 JM0002149 JM0020285 JM0001513 JM0003082 JM0016059 JM0020319 JM0020316 JM0010006 JM0002125 JM0002124 JM0001522 JM0020318 JM0020321 JM0016693 JM0001592 JM0002152 JM0015109 Description Track Carriage Beam Frame Weldment 6” ID Bronze Bushing 1”-8 X 4-1/2” Gr5 Z Hex Bolt 1”-8 X 5-1/2” Gr5 Z Hex Bolt G848 Hub Cpt.
Notes DATE NOTE 16