O P E R A T O R ’ S M A N U A L and Set-Up Instructions for HEADER TRANSPORTS HS-30B HS-36B J. & M. Mfg. Co., Inc. P.O. Box 547 Ft. Recovery, OH 45846 Ph: (419) 375-2376 Fax: (419) 375-2708 JMMAN0101 (Rev. 08/01/05) www.jm-inc.
TO THE DEALER: Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner. The dealer must complete the Warranty Registration Card attached to the front inside cover of this manual and return to J. & M. Mfg. Co., Inc. at the address indicated on the card. Warranty claims will be denied if the Warranty Registration Card has not been completed and returned.
HS-30B and HS-36B HEADER TRANSPORTS SPECIFICATIONS A B C D E DIMENSIONS HS-30B HS-36B 41’-0” 47’-0” 6’-0” 6’-0” 26’-0” 26’-0” 2’-10 1/2” 2’-10 1/2” 6’-0” 6’-0” SPECIFICATIONS Weight Wheels Hub Spindles Front Construction Steel Upper Bar Rear Electric Brakes Adjustable Header Mounts Tie Down Straps 3,050 lbs (HS-30B) 3,190 lbs (HS-36B) 15 x 6 6 bolt 2-1/4” dia. (front) and 2-1/2” dia.
GENERAL INFORMATION BOLT TORQUE CHART Always tighten hardware to these values unless a different torque or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly.
TABLE OF CONTENTS INTRODUCTION 2 EXPRESS WARRANTY 2 SPECIFICATIONS 3 GENERAL INFORMATION 3 BOLT TORQUE CHART 4 SAFETY RULES 6 SAFETY SIGNS 7 SET-UP INSTRUCTIONS 7-10 PARTS DIAGRAMS 11 PARTS LIST 12 ADJ.
SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be erased by an operator’s single careless act. In addition, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
SAFETY SIGNS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged or Missing! IMPORTANT: Install new safety signs if the old signs are destroyed, lost, painted over or cannot be read. When parts are replaced that have safety signs, make sure you install a new sign with each new part. New signs are available from the manufacturer or your authorized dealer. SET-UP INSTRUCTIONS 1.
SET-UP INSTRUCTIONS (Continued) 3. Mounting the Rear Fenders Place one of the Base Fender Support Rail (Left or Right) (45L and 45R) on top of the two rear axles between the main frame and spindle as shown. Align the holes in the support rail with the rear axles and loosely secure to each axle using one 3/8” x 3 1/2” x 3 1/2” U-Bolt (80), two 3/8” flat washers (78) and two 3/8” lock nuts (79).
SET-UP INSTRUCTIONS (Continued) 4. Mounting the Front Axle Assembly 21 81 82 1 Mount two wheel and tires (16)(18) to the hubs on the Ball Hitch Tongue and Axle Assembly (3). Use a star pattern to secure the wheel rim to the hub and tighten to SAE specifications. Once both wheels are secured to the front axle, raise the spring loaded pin on the Header Transport Main Frame (1) and engage the ball hitch on the Front Axle Assembly.
SET-UP INSTRUCTIONS (Continued) 55 56 86 54 57 87 53 5 73 68 67 51 49 68 67 50 22 2 66 6. Header Transport Light Kit Place Extension Bracket Arm (51) at rear end of Upper Bar (2). Attach using the two Angle Iron Supports (49) and secure with four 1/2” x 5” bolts (50), four 1/2” washers (73) and four 1/2” lock nuts (5). Place Light Mounting Bar (53) at the end of the Extension Bracket Arm (51) so the Light Mounting Bar is level or horizontal and extends towards the center of the header transport.
SET-UP INSTRUCTIONS (Continued) D E E F C A B E E D 7. Installing the Light and Electric Brake Wiring Harnesses (continued) 25 G) Connect the Rear Brake-Away Kit Wire to the end of the Main Wiring Harness located at the top of the front Dura-Flex Rear Axle. Extend the harness through the Header Transport Main Frame and Connect to the Brake Away Kit mounted on the inside, right side of the A-Frame.
REPAIR PARTS DIAGRAMS 12
REPAIR PARTS LIST # 1 Part # HCMF1 2 UB-36 UB-874XL 3 4 5 6 7 8 9 BHT-1 124BG5 12LN FS-HC1 027001500 25580 3160333 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 HCWS-1 104082 HC-SW SN-HC1 HC-CP 502019 WR-156-6HC WN-HC1 15NT FFL-1 FFR-1 381FB BAK-1C HS-B1 HS-BB1 HS-BAS-1 BAW-CW1 27 28 29 30 31 STS-1 UBC-2 12112BG5 WFLSA-1 AB-HC1 32 33 34 35 36 37 HP-586 316HP MB585 78HDN 78512BG5 TDS-1 38 39 40 41 42 RA-1 TDB-2 CHP-1 3412P HM874NS 43 126BLN Description Header Transport Main Frame (HS-30B
ADJUSTABLE TIE-DOWN BRACKET, HOOK & STRAP ASSEMBLY (TDB-2) POSSIBLE HEADER MOUNT POSITIONS FOR RECTANGULAR, ROUND AND STAND LEG FRAME HEADERS Possible Header Mount positions for Rectangular Frame Headers. The Header Mount can be adjusted up, down, forward or backwards, depending upon the type of header being transported. Possible Header Mount positions for Round Frame Headers. The Header Mount can be adjusted up, down, forward or backwards, depending upon the type of header being transported.
WA R N I N G INITIAL OPERATION/MAINTENANCE BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE HEADER TRANSPORT Before the header transport is put into service: Have all danger, warning, caution and important signs on the equipment been read and understood? If employees or others use or are near this equipment, make sure that they also have read and understood all danger, warning, caution and important signs on the equipment and have also read the operator’s manual.
REPORTING SAFETY DEFECTS J. & M. Manufacturing Co., Inc. P.O. Box 547 Fort Recovery, OH 45846 Reporting Safety Defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying J. & M. Manufacturing Co., Inc.
SERVICE / MAINTENANCE RECORD DATE DESCRIPTION NOTES 17