O P E R A T O R ’ S M A N U A L 4WS15 4WS17 J. & M. Mfg. Co., Inc. P.O. Box 547 Ft. Recovery, OH 45846 Ph: (419) 375-2376 Fax: (419) 375-2708 US-Rev:6/27/2013 www.jm-inc.
TABLE OF CONTENTS 2 3-4 To The Dealer General Information 5 Safety Rules 6 Tongue Assembly 7-8 9-10 Brackets & Mounts Rear Axle, Spindle & Tires 11 Light Kit Assembly 12 Upper Bar Dimensions 13 Specifications 14 Light Kit Assembly 15-23 Set-Up Instructions 24 Initial Operation & Maintenance 1
To The Dealer: Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner. The dealer must complete the Warranty Registration Card attached to the front inside cover of this manual and return to J. & M. Mfg. Co., Inc. at the address indicated on the card. Warranty claims will be denied if the Warranty Registration Card has not been completed and returned.
General Information TO THE OWNER: The purpose of this manual is to assist you in operating and maintaining your header wagon in a safe manner. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance and help maintain safe operating conditions. If this machine is used by an employee or is loaned or rented, make certain that the operator(s), prior to operating: 1. Is instructed in safe and proper use. 2.
GENERAL INFORMATION BOLT TORQUE CHART Always tighten hardware to these values unless a different torque or tightening procedure is listed for specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for Metric hardware. Make sure fastener threads are clean and you start thread engagement properly.
Safety Rules ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! • • • Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be erased by an operator’s single careless act. In addition, hazard control and accident prevention are dependent upon the awareness, concern, judgment, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
Tongue Assembly # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part. No. JM0003033 JM0001688 JM0001652 JM0001683 JM0003031 JM0003032 JM0002108 JM0001649 JM0002124 JM0002168 JM0014200 JM0003036 JM0003038 JM0001606 JM0003039 JM0003041 JM0000830 JM0001571 JM0001438 Description Flapper Weldment Flapper Spring Roll Pin Flapper Tongue Weldment Latch Pin Pin Spacers 7/8”-9 X 2.
Brackets & Mounts 9 5 10 8 6 11 4 12 13 3 7 2 14 1 18 16 19 28 17 14 20 15 24 23 22 21 7
Brackets & Mounts # Part. No.
Rear Axle 6 5 4 7 8 3 2 1 15 16 9 14 13 12 11 10 9
Spindle & Tire Assemblies # Part. No. Description # Part.
Light Kit Assembly 6 7 5 1 4 2 8 9 10 3 4 11 12 17 16 15 13 14 # Part. No.
Upper Bar Dimensions B C D A 4WS15-32 4WS15-38 4WS15-42 4WS17-48 A B C D 32’ 38’ 42’ 48’ 26.3’ 26.3’ 26.3’ 29.5’ 25.8’ 25.8’ 25.8’ 28.5’ 26.3’ 26.3’ 26.3’ 29.5’ # Part. No.
Specifications C B D E A Dimensions Tongue Length (A) 12’ (4WS15) 16’ (4WS17) Upper Bar with Light Bar (B) Overall Tire and Axle (C) Overall Length (D) Wheel Base (E) Span Between Upper and Lower Bar 34’ to 50’ 6’ - 10” 48’ to 52’ 26’9” or 30’-9” 36” (minimum) 58” (maximum) Specifications Weight Capacity (NET) Spindle Size Hubs Wheel Size Tire Size Steel Upper Bar Upper Bar Lengths Axle Tube Size Spring Balance Tongue Adjustable Header Mounts Tie - Down Strap Assembly Deluxe Light Package Turning
Light Kit 1 2 3 4 5 # 1 2 3 4 5 Part. No. JM0001682 JM0001680 JM0007166 JM0007445 JM0007436 This section of the harness is smaller in proportion to the rest of the harness for viewing improvement.
Set Up Instructions Set both of the bottom frame bars on two sawhorses or blocks. Front & Rear Axles Tools Needed: 15/16” Socket w/ impact 15/16” Wrench Attach the front and rear axle to the frame bars. Use (8) 5/8” x 6” zinc hex bolts and (8) 5/8” hex nuts to install each axle. Tighten all of the hex nuts.
Tire Installation Tools Needed: 7/8” Socket w/ impact 7 1 5 4 3 6 2 8 Attach all four wheels. Use (8) 9-16” - 18 lug nuts to install the tires. Tighten lug nuts in a star pattern. Side Bar Weldment Tools Needed: 3/4” Socket w/ impact Attach the Slide Bar Weldment. Use (2) 1/2”-13 x 5” carriage bolts and (2) 1/2” hex nuts to attach the Slide Bar Weldment. Run the bolts through the two pipe spacers before attaching the nuts. Place the weldment on the right axle beam directly in the center.
Push Pull Weldment Bar Tools Needed: 1-1/8” Socket w/ impact 1-1/8” Wrench Attach the Push Pull Weldment Bar. Slide the bar through the Slide Bar Weldment. Use (2) 3/4” steel shoulder screws and (2) 3/4” shoulder bolt nuts to attach both ends of the Push Pull Weldment Bar. Slide Bar Weldment (cont’d) Install the interior hardware for the Slide Bar Weldment. First install the nylon washers around the Push Pull Bar.
Adjustable Header Mounts Install the adjustable support arms. Use (5) 5-8” Pin to attach the adjustable header mount to the frame. All of the 5/8” Pins should be installed from the front. Secure the Easy Pins using 3/4” cotter pins. Do this for the front and rear adjustable support arms. Side Bar Weldment Tools Needed: 3/4” Socket w/ impact 3/4” Wrench Install both ratchet strap weldments. They both need to be positioned to be able to hold your header from moving in transit.
Header Saddle Mount Install the Header Saddle Mount. First set the mount onto the left frame. Run the 5/8” x 6 1/2” carriage bolt through the bottom of the saddle mount. Next place the washer followed by the Header Saddle Mount Bolt End. Run the saddle mount bolt end through the end of the adjustable handle before attaching it to the carriage bolt. Next install the Header Saddle Mount Top Bracket to the saddle mount. Attach the header position gusset using (2) header top bracket pins.
Tongue Tools Needed: 1-1/8” Socket w/ impact Attach the tongue to the header wagon. First attach the outer tongue weldment to the front axle. Use a 6” 1 1/4” king pin weldment and a 1 1/4” hex nut. Next attach both tongue springs to the axle. Once they are attached pick up on the tongue and slide the springs on to the outer tongue weldment around the (2) 1/2” j - bolts.
Top Bar Tools Needed: 3/4” Socket w/ impact Install the top bar using (4) 1/2” hex nuts and (4) 1/2” USS flat washers. Extension Bar Tools Needed: 3/4” Socket w/ impact 3/4” Wrench Install the extension bracket using (4) 1/2” x 7” grade 8 hex bolts and (4) 1/2” grade 5 center lock hex nuts.
Light Bar Install the light bar using (4) 1/2” x 2” grade 8 hex bolts, (4) dampers, and (4) 1/2” grade 5 center lock hex nuts.
Wiring Harness Short Harness R/H L/H Long Harness Start Here 1) Run the short harness, starting with the 4 way flat connectors go through the light bar starting on the side nearest to the rear axle. Facing the light bar from the front, the wire will need to be run from left to right through the channel on the outside of the light bar. Connect the 4 way flat connector to the 4 way flat connector coming out of the left hand light.
Initial Operation / Maintenance Grease Zerk Initial Operation / Maintenance Be Certain That All Power Is Shut Off Before Servicing The Header Transport Before the header transport is put into service: • Has the Slow-Moving Vehicle Emblem been properly positioned at the rear of the header transport? • Have all danger, warning, caution and important signs on the equipment been read and understood? If employees or others use or are near this equipment, make sure that they also have read and understood all da
MADE IN AMERICA
MADE IN AMERICA
