National (Lancaster) Meter Installation 2. Set the ERT module cover aside where it will not be damaged or fill with rain, dirt, or snow. You will use the cover later in this installation procedure. Caution Use only dial-type indexes from National, Actaris, Schlumberger, or Sprague meters with the 500G ERT module. Indexes with bow-tie shaped wrigglers are not compatible with the 500G ERT module. You must use a compatible index.
National (Lancaster) Meter Installation 4. Attach the screw to the ERT module housing's right-index mounting post just enough to hold the screw and the right end of the index in place. 5. For indexes with legs (mounting slots), screw one 10 - 20 x 3/8-inch screw (SCR-0017-001, see Installation Prerequisites for screw information) into the right index mounting post one or two turns. Do not completely tighten the screw. 6. Place the right index mounting screw slot under the screw head.
National (Lancaster) Meter Installation Programming the 500G Assembly Program the 500G ERT module using: • • • An FC200SR handheld computer with Field Deployment Manager (FDM) software version 3.9 or higher or A FC300 with SRead handheld computer with Field Deployment Manager (FDM) software version 3.9 or higher or A 900MHz Belt Clip Radio with Field Deployment Manager (FDM) software version 3.9 or higher and a customer-supplied laptop.
National (Lancaster) Meter Installation To program the ERT module assembly 1. Program the meter drive rate into the 500G ERT module using the endpoint programming device. 2. For all programming and Check Endpoint operations, hold the handheld programmer as close to vertical as possible. For optimal results, keep the handheld programmer within 6 feet of the target ERT Module. 3. Verify you have the correct programming mode (Mobile/Handheld Mode). 4.
National (Lancaster) Meter Installation 3. Insert the right module mounting screw and tighten the screw until the gasket is against the meter. Do not completely tighten the mounting screw. Note Use the original mounting screws to mount the 500G ERT module if they were the correct size and not corroded. If you discarded the original screws, use the correct replacement screws (see Installation Prerequisites on page 7.) 4.
National (Lancaster) Meter Installation 6. Rotate the ERT module up to align the left mounting holes. Raising and lowering the ERT module on the meter drive post facilitates the proper positioning and engagement of ERT module wriggler with the meter drive post. 7. Insert the left mounting screw and tighten a few turns. 8. Tighten the right and left ERT module-to-meter mounting screws in an alternating pattern. Tighten each mounting screw evenly.
National (Lancaster) Meter Installation 500G ERT module installation on the National (Lancaster) meter is complete.
CHAPTER 6 Elster American and Itron Commercial Meter Installation This chapter provides instructions to install the 500G ERT module on Elster American and Itron commercial meters. Warning Handle the commercial ERT module carefully so the metal passive radiator antenna is not damaged. Removing the Index or Index Assembly from the Meter Commercial ERT modules mount on Elster American meters in various configurations.
Elster American and Itron Commercial Meter Installation Indexes may be mounted on the 500G ERT module commercial Elster American meter gas ERT module without mounting plates. Index covers may (or may not) have tamper seal cups (on the back of the cover) for added security. Index removal assumes the installer removes any tamper seals or wires before continuing with these instructions. Note It may not be necessary to dismantle your commercial index assembly (index and cover).
Elster American and Itron Commercial Meter Installation 3. Verify screws are 1/2-inch long and are not corroded. If the screws are the correct length and are not corroded, keep them to re-install the ERT module assembly later in this procedure. If the screws are damaged or not the correct length, discard. Note Properly dispose all unused screws, old index covers, gaskets, tamper seals, and other leftover materials. Do not leave materials on customer premises. 4.
Elster American and Itron Commercial Meter Installation Programming the Commercial Gas ERT Module Assembly The 500G ERT modules support enhanced security with the Itron Security Manager. Enabling command or enhanced security requires additional programming. Program the 500G ERT modules using: • • • An FC200SR handheld computer with Field Deployment Manager (FDM) software version 3.9 or higher or An FC300 with SRead handheld computer with Field Deployment Manager (FDM) software version 3.
Elster American and Itron Commercial Meter Installation 2. For all programming and Check Endpoint operations, hold the handheld as close to vertical as possible. For best success, keep the handheld programmer within 6 feet of the target ERT module. 3. Verify you have the correct programming mode (Mobile/Handheld Mode). Programming parameters are based on the configuration file loaded into the endpoint programming device. 4.
Elster American and Itron Commercial Meter Installation 2. Align the ERT module so the screw holes line up with the meter's top screw holes. Carefully lower the module on the meter with the wriggler notches lining up with the meter's drive dog teeth. Warning The INLET label on the 500G ERT module must line up with the INLET label on the meter case. 3. Verify the bottom of the ERT module and the top of the meter meet. The ERT module housing should rest on top of the meter without gaps.
Elster American and Itron Commercial Meter Installation 5. Install four mounting screws included with the ERT module and tighten them in an alternating diagonal sequence. For metal mounting plates with a flat screw surface, use ERT module mounting screws with internal tooth washers. For plastic mounting plates with tamper screw cups, use ERT module mounting screws (use O-ring AS-568A-011, 5/16" ID x 7/16-inch OD for a maximum moisture seal).
Elster American and Itron Commercial Meter Installation This completes installation of the commercial gas ERT module on an Elster American Meter commercial meter. Attaching the Commercial ERT Module to an Itron Commercial Meter This section provides instructions for installing the 500G ERT module on the Itron, Sprague, Actaris, or Schlumberger 675A, 800A, and 1000A commercial meter. Installation requires an Itron adapter kit available from Itron, Owenton, KY.
Elster American and Itron Commercial Meter Installation Itron Adapter Kit Materials (Part Number 80005901-001) Itron Part Number (Kit Component) Tamper seals 017167 Extension driver 550417 Optional Installation Materials (available from Itron) Index cover Itron Part Number Commercial index Various Index mounting screws dial index odometer index 010040 090071 80006001 To remove the index cover 1.
Elster American and Itron Commercial Meter Installation To remove the index and index mounting bracket 1. Remove the two screws holding the index bracket to the meter. 2. To remove a dial index, loosen the two screws holding the index to the index bracket in an alternating pattern: • Loosen the right index mounting screw two turns. • Loosen the left index mounting screw two turns.
Elster American and Itron Commercial Meter Installation 2. Insert the dial index mounting screws (part number 010040) in the index mounting bracket. Tighten the index mounting screws just enough to secure them in the index mounting bracket. 3. Slide the index mounting legs (1) all the way to the right over the index screws. The mounting bracket drive dog must engage with the index wriggler (2).
Elster American and Itron Commercial Meter Installation 2. Align the mounting bracket drive dog with the index wriggler. Warning Failure to properly engage the mounting bracket drive dog and index wriggler may cause binding and meter failure. 3. Insert the odometer index mounting screws through the index mounting hole and into the mounting bracket. 4. Tighten the index mounting screws in an alternating pattern. Tighten (torque) the index mounting screws to 3 - 6 inch-pounds.
Elster American and Itron Commercial Meter Installation Programming the Commercial Gas ERT Module Assembly The 500G ERT modules support enhanced security with the Itron Security Manager. Enabling command or enhanced security requires additional programming. Program the 500G ERT modules using: • • • An FC200SR handheld computer with Field Deployment Manager (FDM) software version 3.9 or higher or An FC300 with SRead handheld computer with Field Deployment Manager (FDM) software version 3.
Elster American and Itron Commercial Meter Installation 2. For all programming and Check Endpoint operations, hold the handheld as close to vertical as possible. For best success, keep the handheld programmer within 6 feet of the target ERT module. 3. Verify you have the correct programming mode (Mobile/Handheld Mode). Programming parameters are based on the configuration file loaded into the endpoint programming device. 4.
Elster American and Itron Commercial Meter Installation 4. Inlet lettering on the commercial gas ERT module must line up with Inlet lettering on the meter. 5. Slowly lower the module onto the Itron commercial meter. Carefully align the meter drive dog and commercial ERT module wriggler. The ERT module housing should rest on the top of the meter without gaps. Warning Do not press down on the 500G ERT module if a gap exists between the ERT module and the meter.
Elster American and Itron Commercial Meter Installation To install the index and cover assembly on the commercial module 1. Place the extension driver on the commercial module wriggler. Apply a little pressure to ensure the extension driver seats securely on the commercial module wriggler. 2. Place the Itron adapter plate on the commercial gas module with the two small screw holes in the adapter plate to the back of the meter.
Elster American and Itron Commercial Meter Installation • Insert the fourth mounting screw and tighten. 6. Tighten the first, third and second screw using an alternating tightening pattern. Turn each screw 1/4 to 1/2 turn after the screw contacts the index cover. Tighten each index mounting screw evenly. If you have access to a torque-driver, tighten mounting screws to 20 to 25-inch pounds. 7.
CHAPTER 7 Sensus Commercial Meter Installation This chapter provides instructions to install the commercial gas ERT module on a Sensus commercial diaphragm meter. Note Sensus meters are also known as Invensys or Rockwell meters. For these instructions, all meter types are referred to as Sensus meters. Warning Handle the commercial gas ERT module carefully so the metal passive radiator antenna is not damaged.
Sensus Commercial Meter Installation To remove the index from the meter 1. Remove any tamper seals (or wire seals) from the index cover and remove the index cover mounting screws. You will reinstall it later in these instructions. 2. Remove the index screws from the meter. Set the index cover aside where it will not be damaged or fill with dirt, rain or snow. You will re-install the index later in this procedure.
Sensus Commercial Meter Installation Programming the Commercial ERT Module Assembly The 500G ERT modules support enhanced security with the Itron Security Manager. Enabling command or enhanced security requires additional programming. Program the ERT module using: • • • An FC200SR handheld computer with Field Deployment Manager (FDM) software version 3.9 or higher or An FC300 with SRead handheld computer with Field Deployment Manager (FDM) software version 3.
Sensus Commercial Meter Installation To program the commercial ERT module Program the index drive rate into the commercial ERT module using the endpoint programming device. For all programming and Check Endpoint operations, hold the handheld programmer as close to vertical as possible. For best success, keep the handheld programmer within 6 feet of the target ERT module. Verify you have the correct programming mode (Mobile/Handheld Mode).
Sensus Commercial Meter Installation 2. Align the ERT module so the screw holes line up with the meter's top screw holes. Carefully lower the ERT module on the meter so the wriggler's bars line up with the meter drive dog. Itron recommends installation with one bar inserted into the meter drive dog's u-shaped gear. Warning The INLET label on the commercial gas ERT module must line up with the INLET label on the Sensus meter case. 3. Verify the bottom of the ERT module and the top of the meter meet.
Sensus Commercial Meter Installation • For index covers with tamper seal cups, use screws, (AS-568A-011, 5/16" ID x 7/16 OD) O-rings, and tamper seals. 7. Place new tamper seals over screws (if mounting plate has tamper seal cups) and press into place with an 11/32-inch nut driver or similar blunt tool. 8. If your mounting assembly requires a utility-approved wire seal, pass wires through holes in the screw heads and crimp the approved wire seal.
Sensus Commercial Meter Installation Removing the Index or Index Assembly from the Meter Commercial 500G ERT modules can be mounted on Sensus commercial meters in various configurations. These instructions show the index assembly mounted without a mounting plate. Note Sensus diaphragm commercial meters do not require an index assembly mounting plate. Indexes can be mounted directly to the ERT module.
Sensus Commercial Meter Installation 2. Remove the screws holding the aluminum box to the meter. 3. Carefully remove the aluminum box and set it aside. You will use it later in this installation. Program the commercial gas ERT module before you install it on the Rockwell meter (see Programming the Commercial ERT Module Assembly on page 73).
Sensus Commercial Meter Installation To install the commercial ERT module on a Rockwell meter with an aluminum box direct reading (VDR) index 1. Using a side-cutter, remove the two rear housing pins from the commercial ERT module. Caution Removing the rear housing pins may make the ERT module incompatible with other commercial meters. 2. Tilt the ERT module at an angle and turn the wriggler until the drive notches line up with the meter wriggler's drive teeth.
Sensus Commercial Meter Installation Warning The INLET label on the commercial gas ERT module must line up with the INLET label on the Rockwell meter case. 4. Verify the bottom of the commercial gas ERT module and the top of the meter meet. The ERT module housing must rest on top of the meter without gaps. Warning Do not press down on the ERT module if a gap exists between the ERT module and the meter. A gap may be caused by misalignment of the ERT module wriggler and meter's drive teeth.
Sensus Commercial Meter Installation This completes installation of the commercial ERT module with an aluminum box direct reading (VDR) index on a Rockwell commercial meter.
Sensus Commercial Meter Installation TDC-1671-000 OpenWay Riva 500G Gas ERT Module Installation Guide, Direct Mount Proprietary and Confidential 82
CHAPTER 8 GE Oil & Gas Dresser Commercial Rotary Meter Installation This chapter provides the instructions to mount 500G ERT module (residential and commercial) on GE Dresser commercial rotary meters. Some commercial AMR applications require a GE Dresser rotary meter with a residential 500G ERT module. Only Elster American version residential 500G ERT modules are compatible with GE Dresser series rotary gas meters.
GE Oil & Gas Dresser Commercial Rotary Meter Installation Installation Examples The following pictures show typical residential 500G ERT module installations.
GE Oil & Gas Dresser Commercial Rotary Meter Installation Programming the Commercial Gas ERT Module The 500G ERT module modules support enhanced security with the Itron Security Manager. Enabling command or enhanced security requires additional programming. Program the 500G ERT modules using: • • • An FC200SR handheld computer with Field Deployment Manager (FDM) software version 3.9 or higher or An FC300 with SRead handheld computer with Field Deployment Manager (FDM) software version 3.
GE Oil & Gas Dresser Commercial Rotary Meter Installation B3, LMMA, and S3A CTR/TC GE Dresser Series Register Settings and Direct Drive Programming Information Use the information in the following tables to program GE Dresser Series B3, LMMA, and S3A noncompensated counter (CTR) and temperature compensated (TC) registers. Reference the 500G ERT Module Meter Compatibility List on page 3 to confirm compatibility.
GE Oil & Gas Dresser Commercial Rotary Meter Installation B3, LMMA and S3A CTR/TC Meter Drive Rates: Residential Direct Drive Programming* B3 CTR Meter Size 8C B3 CTR Meter Drive Rate B3 TC Meter Size 10 8C B3 TC Meter Drive Rate 100 11C 10 11C 100 15C 10 15C 100 2M 10 2M 100 3M 10 3M 100 5M 10 5M 100 7M 10 7M 100 11M 10 11M 100 16M 100 16M 1000 23M 100 38M 100 56M 100 LMMA TC Meter Size 1.5M LMMA CTR Meter Drive Rate 10 1.
GE Oil & Gas Dresser Commercial Rotary Meter Installation Installing the Residential ERT Module Assembly to the GE Dresser Rotary Meter After the ERT module programming is complete, attach the ERT module assembly to the GE Dresser Rotary Meter. This mounting procedure applies to B3 CTR/TC, LMMA CTR/TC, and 8C15 series GE Dresser Meters. To install the 500G ERT module on the GE Dresser Adapter Refer to the Installation Examples on page 84. 1.
GE Oil & Gas Dresser Commercial Rotary Meter Installation Elster American 500G ERT Module Sensus 500G ERT Module Installation requires the following items: • • • • One index mounting plate (if applicable) Gasket and drive cover kit (if applicable) An Elster American Meter or Sensus commercial ERT module A flat, slot-drive screwdriver Programming the Commercial Gas ERT Module The 500G ERT module modules support enhanced security with the Itron Security Manager.
GE Oil & Gas Dresser Commercial Rotary Meter Installation FC200SR FC300 900MHz Belt Clip Radio Caution You must program the ERT modulebefore use. The ERT module is programmed based on the meter's drive rate. See B3, LMMA, and S3A CD/TD GE Dresser Meter Drive Rates. To program the commercial ERT module Program the meter drive rate into the commercial 500G ERT module using the endpoint programming device.
GE Oil & Gas Dresser Commercial Rotary Meter Installation B3, LMMA, and S3A CD/TD GE Dresser Meter Drive Rates Use the information in the following tables to program the commercial ERT modules installed on GE Dresser B3, LMMA, and S3A registers. Reference the 500G ERT Module Meter Compatibility List on page 3 to confirm compatibility. Warning Drive rates listed in the following tables are for commercial ERT module programming. Do not use these settings to program residential or remote modules.
GE Oil & Gas Dresser Commercial Rotary Meter Installation To install the commercial ERT module to the meter Note A cover is installed on the commercial gas ERT module mounted to a GE Dresser Meter with S3A LMMA accessory units (or other GE Dresser adapters with odometer gauges). 1. Locate the INSTRUMENT FACE stamp (1) and position the meter with the drive dog (2) centered (as shown). Warning Handle the commercial ERT module carefully so the metal passive radiator antenna is not damaged. 2.
GE Oil & Gas Dresser Commercial Rotary Meter Installation Warning Failure to properly align the ERT module wriggler with the meter drive post can cause binding and lead to poor registration or meter failure. 3. Verify the ERT wriggler and drive dog shaft are engaged by turning the commercial ERT module wriggler. When properly engaged, you will feel resistance. 4. Place the customer-supplied index mounting plate on the ERT module and install the four mounting screws. Do not disturb the shaft alignment. 5.
GE Oil & Gas Dresser Commercial Rotary Meter Installation Completed Installation Examples 500G ERT Module Elster American Commercial gas ERT module mounted on a GE Dresser Meter with an instrument drive 500G ERT Module Sensus Commercial module mounted on a GE Dresser meter with an instrument drive TDC-1671-000 B3, LMMA and S3A CTR/TC Meter Drive Rates: Residential Direct Drive Programming* Proprietary and Confidential 94
Index Symbols & Numbers 500G ERT Module Meter Compatibility List • 3 500G Gas ERT Module and Itron Security • 1 500G Gas ERT Module Specifications • 2 A About the 500G Gas ERT Module • 1 Assembling the 500G ERT Module and Index • 10 Attaching the 500G ERT Module Assembly to the Itron Meter • 30 Attaching the 500G ERT Module Assembly to the Meter • 14 Attaching the 500G ERT Module Assembly to the Sensus Meter • 22 Attaching the Commercial 500G ERT Module Assembly on the Commercial Meter • 58 Attaching the C
Index TDC-1671-000 B3, LMMA and S3A CTR/TC Meter Drive Rates: Residential Direct Drive Programming* Proprietary and Confidential 96