OpenWay Riva 500G Gas ERT Module Installation Guide, Direct Mount TDC-1671-000
Identification OpenWay Riva 500G Gas ERT Module Installation Guide, Direct Mount 10 June 2016 TDC-1671-000 OpenWay Riva 500G 500G ERT module part numbers: 500G: ERG-7000-001, ERG-7000-002, ERG-7000-003, ERG-7000-004, ERG-7000-005, ERG-7000-006, ERG-7000-007, ERG-7000-008 Copyright © 2016 Itron, Inc. All rights reserved.
Warning ERT modules contain sensitive electronic components which can be damaged if the module is dropped from heights greater than 36 inches. Product warranty coverage is contingent on not exceeding this drop height limitation. Suggestions If you have comments or suggestions on how we may improve this documentation, send them to TechnicalCommunicationsManager@itron.
TDC-1671-000 OpenWay Riva 500G Gas ERT Module Installation Guide, Direct Mount Proprietary and Confidential iv
Contents Before You Begin ........................................................................................................ vii Document Conventions ..................................................................................................................... vii Document Purpose ............................................................................................................................ vii About the 500G Gas ERT Module ........................................................
Contents Assembling the 500G ERT Module and Index ..................................................................................46 Programming the 500G Assembly ....................................................................................................49 Installing the 500G ERT Module Assembly on the Meter .................................................................50 Elster American and Itron Commercial Meter Installation .......................................
Before You Begin Document Conventions The following documentation conventions are used in this installation guide: Caution A Caution warns the installer that failure to follow the information in the note could result in loss of data. Be sure to carefully read a Caution note and follow the advice or instructions. Warning A Warning alerts the installer about potential physical harm to the installer or hardware.
Before You Begin TDC-1671-000 OpenWay Riva 500G Gas ERT Module Installation Guide, Direct Mount Proprietary and Confidential viii
CHAPTER 1 About the 500G Gas ERT Module Itron ERT Modules are radio-frequency (RF) devices designed to transmit meter data to an RF meter reading device within transmission distance of the ERT module. The 500G ERT module was designed with a higher output power to meet Itron mobile and fixed network requirements. The ERT module offers high transmit power capability which increases operational efficiency and reduces infrastructure costs.
About the 500G Gas ERT Module Enabling 500G ERT Module Security When 500G ERT modules ship from an Itron factory, each module contains utility factory keys. The presence of these utility factory keys does not enable the enhanced security; the installer enables the enhanced security at the time the ERT module is deployed or at a later time using an Itron programming device, Field Deployment Manager Endpoint Tools Enhanced, and programming commands.
About the 500G Gas ERT Module Note The last three digits of the user and installation guides represent the document's revision level. The revision level is subject to change without notice. 500G ERT Module Meter Compatibility List The following table lists meter types compatible with the 500G ERT module. Due to continuous research and product improvements and enhancements, Itron reserves the right to change product or system specifications without notice.
About the 500G Gas ERT Module Elster American (Canadian) Meter Model Rotary RPM Series (No pulser, no instrument) Meter Notes Use Elster American kit numbers 93179K002, 003, 004, or 005 to modify the meter with an adapter to attach a residential gas module. Purchase adapter from Elster American. Module Type 500G Itron Part Number ERG-7000-001 Rotary RPM Series Instrument platform with mechanical drive.
About the 500G Gas ERT Module Itron (Actaris, Schlumberger, Sprague) Meter Model Meter Notes Module Type Itron Part Number 175 2-hole index cover 3-hole index cover 500G ERG-7000-005 175 Combination 3-hole index cover integrated regulator 2-hole index cover 500G ERG-7000-005 175RM Flat-face meter Regulator on back of meter 500G ERG-7003-009 175WC 3-hole index cover 500G ERG-7000-005 210 Slant-face meter 500G ERG-7000-005 240 Slant-face meter 500G ERG-7000-005 240 Flat-face meter
About the 500G Gas ERT Module National (Lancaster) Meter Model 175 Meter Notes National meter indexes with bow-tie shaped wrigglers cannot be used. Module Type 500G Itron Part Number ERG-7000-006 Gas Module Notes Actaris/Schlumberger/ Sprague direct read (odometer) indexes cannot be used. U175 UL175 National meter indexes with bow-tie shaped wrigglers cannot be used. 500G ERG-7000-006 Actaris/Schlumberger/Spra gue direct read (odometer) indexes cannot be used.
About the 500G Gas ERT Module Sensus (Invensys/Equimeter/Rockwell/EMCO) Meter Model MR-9 (R-315 Metric) Meter Notes 16-tooth Module Type 500G Iron Part Number ERG-7000-003 Gas Module Notes 24- and 30-tooth gears are not compatible. 310 11-tooth 500G ERG-7000-002 R-315 11-tooth 500G ERG-5000-002 24- and 30-tooth gears are not compatible. MR-9 (R-315 Metric) 16-tooth 500G ERG-7000-003 24- and 30-tooth gears are not compatible. RT-360 18-tooth 500G ERG-5000-004 415 18-tooth.
About the 500G Gas ERT Module • • • A compatible meter (see the 500G ERT Module Meter Compatibility List on page 3). A compatible index. Itron 500G ERT modules are compatible with standard dial and direct-read (odometer) indexes. Exceptions are noted on the 500G ERT Module Meter Compatibility List on page 3. Installation tools (provided by installer or customer). • Small and medium flat-blade or Phillips screwdrivers. • Side-cutting pliers/wire snips. • Small putty knife.
CHAPTER 2 Elster American Meter Installation This chapter provides the instructions to install the 500G ERT module on an Elster American Meter. Removing the Meter Index Begin the module installation by removing the index cover and index from the meter. To remove the index from the meter 1. Remove the four index cover screws and the index cover from the Elster American meter. Alternate screw removal following the numbered pattern in the photo. 2. Examine the mounting screws.
Elster American Meter Installation 3. Unscrew one index mounting screw completely. Hold one hand under the index to catch the screw. While you remove the other mounting screw, pull the index away from the meter to keep the index backplate against the back of the screw. Remove the screw completely after the index is free of the meter. Set the index aside where it will not be damaged or fill with dirt, rain or snow. You will mount the index to the ERT module later in this procedure. 4.
Elster American Meter Installation 2. Set the ERT module clear cover aside where it will not be damaged or fill with rain, dirt, or snow. You will use the cover later in this installation procedure. Note Elster American Meter indexes are available in different models: Index wrigglers on one-foot meters with drive slots Index meters on two-foot meters with drive posts Index with mounting screw holes Index with mounting slots If your index has mounting screw slots, skip steps 3 and 4.
Elster American Meter Installation Caution If the index wriggler has a drive slot, place the ERT module shaft drive post into the index drive slot. Failure to mate the ERT module shaft with the index drive post (or slot) can cause binding and lead to poor registration or meter failure. 8. Install and tighten the left index mounting screw (for indexes with either mounting screw slots or holes). Tighten the right index mounting screw. Install and tighten index mounting screws evenly. 9.
Elster American Meter Installation Programming the 500G Assembly Program the 500G ERT module using: • • • An FC200SR handheld computer with Field Deployment Manager (FDM) software version 3.9 or higher or A FC300 with SRead handheld computer with Field Deployment Manager (FDM) software version 3.9 or higher or A 900MHz Belt Clip Radio with Field Deployment Manager (FDM) software version 3.9 or higher and a customer-supplied laptop.
Elster American Meter Installation To program the ERT module assembly 1. Program the meter drive rate into the 500G ERT module using the endpoint programming device. 2. For all programming and Check Endpoint operations, hold the handheld programmer as close to vertical as possible. For optimal results, keep the handheld programmer within 6 feet of the target ERT Module. 3. Verify you have the correct programming mode (Mobile/Handheld Mode). 4.
Elster American Meter Installation 2. Carefully align the ERT module's four screw holes with the holes on the meter. Attach the assembly using the original mounting screws if they are the correct size and are not corroded (1/4 - 20 x 5/8-inch screws.) If you discarded the original screws, use the correct replacement screws (see Installation Prerequisites on page 7).
Elster American Meter Installation 5. Complete necessary paperwork and verify all excess materials are removed from the customer premises. 500G ERT module installation on the Elster American meter is complete.
CHAPTER 3 Sensus Meter Installation This chapter provides the instructions to install the 500G ERT module on a Sensus meter. These instructions apply to 11-tooth, 16-tooth, and 18-tooth Sensus 500G ERT modules. Note Sensus meters are also known as Invensys, Equimeter, or Rockwell. For these instructions, all meter types are referred to as Sensus meters.
Sensus Meter Installation 3. Remove one index mounting screw completely. Hold one hand under the index to catch the screw. While removing the other mounting screw, pull the index away from the meter to keep the index backplate against the back of the screw. Remove the screw completely after the index is free of the meter. 4. Set the index aside where it will not be damaged or fill with dirt, rain, or snow. You will mount the index in the ERT module later in this procedure. 5.
Sensus Meter Installation 2. Place the index drive gear (1) in the shaft gear cup (2) of the ERT module. The example shows an 11tooth drive gear. Your index may be a 16- or 18-tooth gear. Use the appropriate 500G ERT module for your specific meter. See the 500G ERT Module Meter Compatibility List on page 3 for more information. Warning Indexes have varying drive mechanism styles.
Sensus Meter Installation 7. Tighten the right index mounting screw completely. Install and tighten both index mounting screws evenly. 8. Slide the ERT module cover over the index and housing. Verify the cover is installed correctly. The ERT module label should be clearly visible and easily read.
Sensus Meter Installation Programming the 500G Assembly Program the 500G ERT module using: • • • An FC200SR handheld computer with Field Deployment Manager (FDM) software version 3.9 or higher or A FC300 with SRead handheld computer with Field Deployment Manager (FDM) software version 3.9 or higher or A 900MHz Belt Clip Radio with Field Deployment Manager (FDM) software version 3.9 or higher and a customer-supplied laptop.
Sensus Meter Installation To program the ERT module assembly 1. Program the meter drive rate into the 500G ERT module using the endpoint programming device. 2. For all programming and Check Endpoint operations, hold the handheld programmer as close to vertical as possible. For optimal results, keep the handheld programmer within 6 feet of the target ERT Module. 3. Verify you have the correct programming mode (Mobile/Handheld Mode). 4.
Sensus Meter Installation 3. Install the remaining three mounting screws and tighten in the pattern shown in the following illustration. 2. Insert lower left mounting screw (2) and tighten to snug position. 3. Tighten upper right mounting screw (1,3) to snug position. 4. Insert upper left mounting screw (4) and tighten to snug position. 5. Insert lower right mounting screw (5) and tighten to snug position. Tighten each mounting screw evenly.
Sensus Meter Installation 500G ERT module installation on the Sensus meter is complete.
CHAPTER 4 Itron Meter Installation This chapter provides the instructions to install the 500G ERT module on an Itron meter. Note Itron meters are also known as Actaris, Schlumberger, or Sprague meters. For these instructions, all meters will be referred to as Itron meters. Removing the Meter Index Begin the module installation by removing the index cover and index from the meter. To remove the index from the meter 1. Remove the index cover screws and the index cover from the Itron meter.
Itron Meter Installation 2. Loosen the index mounting screws 1/2 to one turn. Slide the index to the left and off the mounting screws. Remove the index from the meter. 3. Set the index aside where it will not be damaged or fill with dirt, rain, or snow. You will mount the index to the ERT module later in this procedure. 4. Verify the index mounting screws are 1/4-inch long and not corroded. If the screws are the correct length and not corroded, retain for later use.
Itron Meter Installation 2. Screw the index mounting screws into the index mounting posts loosely (one to two turns). Do not tighten the screws. 3. Align the index wriggler (1) with the ERT module drive post (shaft, 2). 4. Carefully slide the index onto the mounting screws. Verify the ERT module housing drive post makes positive engagement with the index wriggler. Caution Indexes have varying drive mechanism styles.
Itron Meter Installation 6. Slide the ERT module cover over the index and housing. Verify the cover is installed correctly. The label should be clearly visible and easily read.
Itron Meter Installation Programming the 500G Assembly Program the 500G ERT module using: • • • An FC200SR handheld computer with Field Deployment Manager (FDM) software version 3.9 or higher or A FC300 with SRead handheld computer with Field Deployment Manager (FDM) software version 3.9 or higher or A 900MHz Belt Clip Radio with Field Deployment Manager (FDM) software version 3.9 or higher and a customer-supplied laptop.
Itron Meter Installation To program the ERT module assembly 1. Program the meter drive rate into the 500G ERT module using the endpoint programming device. 2. For all programming and Check Endpoint operations, hold the handheld programmer as close to vertical as possible. For optimal results, keep the handheld programmer within 6 feet of the target ERT Module. 3. Verify you have the correct programming mode (Mobile/Handheld Mode). 4.
Itron Meter Installation 2. Place the 500G ERT module on the meter. 3. Insert the right module mounting screw and tighten the screw until the gasket is against the meter. Do not completely tighten the mounting screw. Note Use the original mounting screws to mount the 500G ERT module if they were the correct size and not corroded. If you discarded the original screws, use the correct replacement screws (see Installation Prerequisites on page 7.) 4.
Itron Meter Installation 6. Rotate the ERT module up to align the left mounting holes. Raising and lowering the ERT module on the meter drive post facilitates the proper positioning and engagement of ERT module wriggler with the meter drive post. 7. Insert the left mounting screw and tighten a few turns. 8. Tighten the right and left ERT-to-meter mounting screws in an alternating pattern. Tighten each mounting screw evenly. Important Meter manufacturers: torque the mounting screws 15 to 20 inch-pounds.
Itron Meter Installation 9. Place a new tamper seal in the tamper seal cups surrounding the two mounting screws. Press the new tamper seals into place using an 11/32-inch nut driver or similar blunt tool. 10. Complete any necessary paperwork and properly dispose excess installation materials and scrap from the customer premises. 500G ERT module installation on the Itron meter is complete.
Itron Meter Installation Attaching the ERT module Assembly to Sprague Flat-faced Meters 500G ERT module installation on a flat-faced Sprague meter requires the Itron Adapter Plate Kit (CFG-0015001). Itron Adapter Plate Kit (CFG-0015-001) 1 Adapter Shim Plate 2 Index Cover Mounting Screws 3 Drive Dog 4 Adapter Plate Mounting Screws To attach the ERT module assembly to the flat-faced Sprague meter 1. Verify the kit includes the materials listed in the Itron Adapter Plate Kit table.
Itron Meter Installation 2. Remove the drive dog from the flat-faced Sprague meter. Replace it with the extended drive dog included in the kit. Hand-tighten to snug. Warning A gasket surrounds the meter drive dog shaft. A gas leak could result if the gasket is damaged. Do not use a tool to install or tighten the new drive dog. Hand-tighten only. Attach the adapter plate to the meter with the gasket against the meter face. Secure the plate to the meter with the two adapter plate mounting screws.
Itron Meter Installation Method 1: Attach the meter tag to the adapter plate tag mounting hole Method 2: Attach the meter tag to the 500G ERT module mounting hole Note If the brass meter tag will be secured to the meter utilizing the ERT-to-meter mounting hole, it must be attached during the 500G ERT module installation procedure described in Step 1 of Attaching the 500G ERT Module Assembly to the Itron Meter on page 30.
Itron Meter Installation Attaching the ERT Module Assembly to a Sprague 175RM Meters This section provides the information to attach the 500G ERT module to Sprague 175RM meters. Removing the Meter Index Begin the module installation by removing the index cover and index from the meter. To remove the index from the meter 1. Remove the index cover mounting screws and the index cover from the Sprague 175RM meter. Discard the index cover and index cover mounting screws.
Itron Meter Installation 3. Remove the old gasket, gasket residue, and dirt from the meter (if applicable). The meter face must be free of gasket residue or dirt before you install the ERT module. Note Properly dispose all unused screws, old index covers, gaskets, tamper seals, and other leftover materials. Do not leave materials on customer premises. Assembling the 500G ERT Module and Index Continue the ERT module installation by assembling the ERT module and index.
Itron Meter Installation 3. Align the index wriggler (1) with the ERT module drive post (shaft, 2). 4. Carefully slide the index onto the mounting screws. Verify the ERT module housing drive post makes positive engagement with the index wriggler. Caution Indexes have varying drive mechanism styles. Failure to align the ERT module shaft with the index drive post can cause binding and lead to poor registration or meter failure.
Itron Meter Installation Programming the 100G ERT Module Assembly_175RM The 500G ERT module support enhanced security with the Itron Security Manager. Enabling command or enhanced security requires additional programming. Program the 500G ERT module using: • An FC200SR handheld computer with Field Deployment Manager (FDM) software version 3.9 or higher or • An FC300 with SRead handheld computer with Field Deployment Manager (FDM) software version 3.
Itron Meter Installation To program the ERT module assembly 1. Program the meter drive rate into the 500G ERT module using the endpoint programming device. 2. For all programming and Check Endpoint operations, hold the handheld programmer as close to vertical as possible. For optimal results, keep the handheld programmer within 6 feet of the target ERT Module. 3. Verify you have the correct programming mode (Mobile/Handheld Mode). 4.
Itron Meter Installation Tighten each mounting screw evenly. Important Meter manufacturers: torque the mounting screws 15 to 20 inch-pounds. 3. Place a new tamper seal over the two screws in the tamper seal cups. Press the new tamper seals into place using an 11/32-inch nut driver or similar blunt tool. 4. Complete any necessary paperwork and properly dispose excess installation materials and scrap from the customer premises.
Itron Meter Installation 500G ERT module installation on the Sprague 175RM meter is complete.
Itron Meter Installation TDC-1671-000 OpenWay Riva 500G Gas ERT Module Installation Guide, Direct Mount Proprietary and Confidential 44
CHAPTER 5 National (Lancaster) Meter Installation This chapter provides instructions to install the 500G ERT module on 175 - 250 CFH National (Lancaster) meters. Removing the Meter Index Begin the module installation by removing the index cover and index from the meter. To remove the index from the meter 1. Remove any tamper seals from the index cover screws. Remove the index cover screws and the index cover from the meter. Discard the index cover mounting screws and index cover.
National (Lancaster) Meter Installation 4. Remove the screw completely after the index is free of the meter. 5. Set the index aside where it will not be damaged or fill with dirt, rain, or snow. You will mount the index in the ERT module later in this procedure. 6. Discard the index mounting screws. The 500G ERT module for National (Lancaster) meters includes new, different-sized index mounting screws (see Installation Prerequisites on page 7 for screw information). 7.
