Cellular 500W Module Pit Installation Guide xx DRAFT xx ITRON INSTALLATION GUIDE October 13, 2021 815-0617-00 REV 000 Itron, Inc.
Cellular 500W Module Pit Installation Guide October 13, 2021 815-0617-00 REV 000 Copyright © 2021 Itron, Inc. All rights reserved. Confidentiality Notice Confidential Information of Itron®, Inc., provided under nondisclosure obligations. The information contained herein is proprietary and confidential and is being provided subject to the condition that (i) it be held in confidence except to the extent required otherwise by law and (ii) it will be used only for the purposes described herein.
Contents Cellular 500W Module Pit Installation Guide 1 Contents 3 New in This Document 5 1 Introduction 6 Related Documents 7 Security 8 Transmission Modes 8 Mobile Mode 8 Network Mode 9 Operating Modes 9 10 Battery Life Low Battery 10 10 Events and Alarms 2 3 Mobile Mode 10 Network Mode 11 Firmware Functionality 11 Initialization, Connection, and Programming 13 Start Up 13 Programming 13 Encoder-type Meter Register Connections 14 Pulser-type Register Connections 16
Cellular 500W Module Pit Installation Guide Table of Contents To mount the module to a pit wall 4 5 26 Accessory Installation 29 Inline Connector Installation 29 Remote Disconnect Valve Installation 30 Itron Cable Armor Installation 31 Installing the Cable Armor 31 Leak Sensor Installation 33 Completing Gel-cap Connections Using the Itron Splice Kit 34 Required materials 34 To Complete Gel-Cap Connections 34 A Troubleshooting 37 B Important Safety and Compliance Information 38
New in This Document Revision REV 000 Date Description October 2021 First date of publication. DRAFT October 13, 2021 815-0617-00 REV 000 Itron, Inc.
1 Introduction The Cellular 500W Pit Module (ECW-1700-001) is a cellular radio frequency transmitting module that attaches to water registers or meters to collect consumption usage, event, and alarm data. The Cellular 500W pit module transmits in Mobile Mode, offering Mobile Handheld, Hard-to-Read Mobile, High-Power Mobile, or Network Mode. Note: The Cellular 500W Pit Module works with cable lengths up to 300 feet. Use an Itronapproved extension cable.
Cellular 500W Module Pit Installation Guide 1 Introduction Note: Interval data functionality is dependent on the module's firmware version. For more information, see Firmware Functionality on page 11. ■ In Mobile Mode, the module provides 960 buckets of hourly interval data and can be set to transmit in Mobile and Handheld Mode, Mobile High Power Mode, or Hard to Read Mode. – Mobile High Power Mode. The module transmits a high-powered RF message every 60 seconds.
Cellular 500W Module Pit Installation Guide 1 Introduction ■ Cellular 500W Module Spec Sheet ■ Field Deployment Manager (FDM) Tools Configuration Guide ■ Field Deployment Manager (FDM) Tools Mobile Application Guide ■ OpenWay® Collection Manager Device Interface Guide ■ 500W Module Ordering Guide Security Users have the option of enabling enhanced security in Cellular 500W Pit Modules.
Cellular 500W Module Pit Installation Guide 1 Introduction Network Mode In Network Mode, the module reports four interrogation cycles daily. Each interrogation collects six hours of 3,840 buckets of interval and event data. Interval data is configurable from 1 minute to 1 hour (for example, 160 days of hourly data or 40 days of 15 minute data). Interval options are 5, 15, or 30 minutes. Note: Interval data configuration is dependent on the module's firmware version.
Cellular 500W Module Pit Installation Guide ■ ■ 1 Introduction – Audit Mode remains active for 30 days and then reverts to the initial programmed mode. – Audit Mode is intended to be used once. Run Mode – Pit module normal operation mode. – The Cellular 500W Pit Module transmitted message is dependent on its factory settings or setting programmed with FDM for standard consumption messages (SCM+). – For SCM+ (Mobile), the pit module default bubble-up rate is 10 seconds.
Cellular 500W Module Pit Installation Guide 1 Introduction Register Error Flag ■ The Register Error flag sets if the Register Error Detected flag is active for 24 hours. ■ The Register Error Flag remains active for 40 days in Mobile Mode. Register Error Detected ■ Register Error Detected indicates that the Cellular 500W Pit Module is not communicating with the register/meter. The event or alarm flag automatically clears after the Cellular 500W Pit Module receives a successful read from the register.
Cellular 500W Module Pit Installation Guide 1 Introduction Firmware part number Global software release version (GSR) FDM Check Endpoint firmware version Over-the-air firmware part number FMW-xxx-xxx-[4.4.2] 5.4 4.4.0 DFW-xxx-xxx Firmware functionality ■ Initial firmware release ■ Network Mode ■ Mobile Mode ■ 60-minute interval data ■ Firmware download DRAFT October 13, 2021 815-0617-00 REV 000 Itron, Inc.
2 Initialization, Connection, and Programming This chapter provides the instructions to initialize, connect, and program the pit module. Requirements are based on the network system mode. The Cellular 500W Pit Module's autosensing technology eliminates the need to program the module at the time of installation for most popular registers by automatically detecting the connected register type.
Cellular 500W Module Pit Installation Guide 2 Initialization, Connection, and Programming Caution: Do not program configuration changes to the Cellular 500W Pit Module until it is connected to the water meter register. ■ The FC300SR or Itron Mobile Radio are the only devices that support programming for the Cellular 500W Pit Module. ■ Keep a minimum of 12 inches between the Cellular 500W Pit Module and programming device while programming configuration changes are completed.
Cellular 500W Module Pit Installation Guide 2 Initialization, Connection, and Programming Pit module wire color Black (power/clock) Register manufacturer White (ground) Register screw terminal evoQ4 (Sensus Protocol) Elster AMCO evoQ4 Mag White Black Itron (Actaris) Cyble Coder Red Black Kamstrup flowIQ2100 Red Black MasterMeter Red Black McCrometer Clock/red Gnd port/black Metron Farnier OER Red Black Mueller (Hersey) Red Black Red Black Black Green Performance ETR Red Black
Cellular 500W Module Pit Installation Guide 2 Initialization, Connection, and Programming Pulser-type Register Connections Pit module connections are made by the meter manufacturer for pulser-type registers. This information describes those connections. Caution: Itron recommends pit module connections be completed using the inline connector. In rare instances, if a spliced connection is made, the Itron splice kit must be used (Itron part number OEM-0034-002).
Cellular 500W Module Pit Installation Guide 2 Initialization, Connection, and Programming Caution: Verifying the Cellular 500W Pit Module operation requires an FC300SR handheld computer or Itron Mobile Radio running FDM 4.0 or higher. Legacy Itron handheld programming devices cannot read the pit modules. Each handheld radio requires special setup and configuration parameters to successfully read and program the pit module. Refer to the respective meter reading application for specific instructions.
3 Cellular 500W Pit Module Installation Install the pit module using one of the following methods. (For mounting option accessories, see Mounting Accessories on page 19.) Through-lid The pit module mounts in lids with hole sizes from 1.75 inches to 2 inches. Installation requires the Pit mount kit. For more information, see Through-lid Installation on page 19. Rod mount The pit module mounts on a 0.5 inch outside diameter rod. Installation requires the rod mount adapter.
Cellular 500W Module Pit Installation Guide 3 Cellular 500W Pit Module Installation Warning! While Itron modules are designed to withstand a drop, dropping the module may damage the device and void the warranty. Pit module positioning other than upright will negatively affect radio performance. Internal circuit card components are sensitive to electrostatic discharge. Be careful not to touch any part of the meter body, register housing, or module prior to discharging any static buildup on your person.
Cellular 500W Module Pit Installation Guide 3 Cellular 500W Pit Module Installation Required Tools and Hardware This mounting method requires the pit lid mounting hardware (CFG-1601-001). Note: Pit lid mounting is not intended for applications involving vehicular traffic. This section provides the instructions to install the pit module in a pit lid with a hole using the pit lid mounting bracket. Verify that you have the following items to complete the installation.
Cellular 500W Module Pit Installation Guide 3 Cellular 500W Pit Module Installation To mount the module in a through-lid 1. Insert the retainer clip into the pit lid hole with the convex surface on the top of the pit lid. 2. From the bottom side of the lid, screw on the threaded retainer clip collar until the beveled top rests against the pit lid. Note: Ensure that the beveled edge of the clip collar is toward the top of the pit lid. 3.
Cellular 500W Module Pit Installation Guide 3 Cellular 500W Pit Module Installation Caution: Carefully align the pit module through lid assembly. If the assembly is improperly aligned, the pit lid may not close. Pit lid mounting installation is complete. Rod Mount Installation Important! Rod mount installation requires the rod mount adapter. For more information, see Mounting Accessories on page 19. 500W ERT Pit Modules can mount below the pit lid on a customer-supplied 0.5 inch diameter rod.
Cellular 500W Module Pit Installation Guide 3 Cellular 500W Pit Module Installation *For mounting rods available from Itron, see Mounting Accessories on page 19 or the Water Modules Ordering Guide. To mount the module on a rod 1. Remove the pit lid. Inspect the area to make sure there are no buried cables, pipes, or other obstructions. 2. Measure the pit box depth from the top of the lip (where the lid will rest) to the bottom of the pit.
Cellular 500W Module Pit Installation Guide – 3 Cellular 500W Pit Module Installation If you cannot drive the rod in enough to equal the necessary spacing, cut the remaining rod length to the proper height using an abrasive cut-off tool. Caution: Cutting fiberglass creates dust particles. Practice proper safety precautions when using cut-off tools to prevent exposure to fiberglass dust particles. – If the rod is the correct depth but remains loose in the soil, replace the rod with a longer version. 6.
Cellular 500W Module Pit Installation Guide 3 Cellular 500W Pit Module Installation 8. Connect the register (black connector, 1) and optional telemetry device (blue connector, 2) into the appropriate connection. 9. Turn the connector locking ring to secure the connection. Caution: Turn only the locking ring. Turning the entire connector could damage the connector pins. 10. Installation is complete when the pit module is perpendicular to the underside of the lid.
Cellular 500W Module Pit Installation Guide 3 Cellular 500W Pit Module Installation Wall Mount Installation Select a flat vertical mounting surface. Install the pit module in an upright position. Locate the pit module as high as possible in a Cellular 500W pit box. Maintain a distance of one to two inches from the bottom of the pit box lid.
Cellular 500W Module Pit Installation Guide 3 Cellular 500W Pit Module Installation 4. Mark the location of the top mounting hole. 5. Drill a pilot hole in the pit box wall. Follow the screw manufacturer's recommendation for the pilot hole size. 6. For concrete-type pit boxes, it may be necessary to use a screw anchor. Choose an anchor appropriate for a #10 pan head screw. Caution: Do not over-tighten the mounting screws. Over-tightening the mounting screws may break the pit module mounting tabs. 7.
Cellular 500W Module Pit Installation Guide 3 Cellular 500W Pit Module Installation Caution: Any module position other than upright will negatively affect radio performance. 9. Screw the bottom screw into the pilot hole until snug. Do not over-tighten the mounting screw. Wall mounting the Cellular 500W Pit Module is complete. DRAFT October 13, 2021 815-0617-00 REV 000 Itron, Inc.
4 Accessory Installation This chapter provides the installation procedures for Cellular 500W Pit Module accessories, including: ■ Inline Connector Installation on page 29 ■ Remote Disconnect Valve Installation on page 30 ■ Itron Cable Armor Installation on page 31 ■ Leak Sensor Installation on page 33 Inline Connector Installation Note: If an inline connector is not used or the pit module is already connected to the water meter or register, skip this section. 1.
Cellular 500W Module Pit Installation Guide 4 Accessory Installation Install the security seal as shown. Push it until it snaps into place. 6. For future meter or pit module servicing, break the security seal by pulling the seal apart. The original protective connector caps can be reused if kept clean and dry. Install a new security seal after servicing either device. To order replacement security seals, see the 500W Module Ordering Guide.
Cellular 500W Module Pit Installation Guide 4 Accessory Installation disconnect valve provides the ability to remotely open (reconnect) the valve. ■ Restricted. The water is restricted and flowing at the configured installation flow. The Remote Disconnect Valve connects to the pit module's orange, blue, and purple/white wires. Itron Cable Armor Installation The Itron cable armor provides a layer or protection for the module's cable jacket. Itron cable armor is available in five-foot sections.
Cellular 500W Module Pit Installation Guide 4 Accessory Installation 4. Beginning over the installed electrical tape, twist the Itron cable armor onto the pit module cable using a right-handed twist. Important! You must twist—not wrap—the cable armor onto the pit module cable. Wrapping the cable armor can cause the stainless steel jacket to warp. You must begin twisting the cable armor over portion of the cable protected by the electrical tape.
Cellular 500W Module Pit Installation Guide 4 Accessory Installation Leak Sensor Installation Installation of the Leak Sensor with a Cellular 500W Pit Module requires the Leak Sensor with an inline connector (Itron part number LDS-1601-001). The Leak Sensor connects to the telemetry connector on the pit module. If the Leak Sensor five foot cable is not long enough to reach the Cellular 500W Pit Module, an extension cable is available from Itron (CFG-0151-404).
5 Completing Gel-cap Connections Using the Itron Splice Kit Caution: Module wire terminations must be properly sealed with a non-conductive gel material to prevent water intrusion. Required materials ■ E-9R 3M® gel connector crimping tool (or other 3M approved crimping tool) ■ Itron splice kit (part number OEM-0034-002) To Complete Gel-Cap Connections 1. Push two wires as far as possible into the connector.
Cellular 500W Module Pit Installation Guide 5 Completing Gel-cap Connections Using the Itron Splice Kit 3. Crimp the connector by squeezing the handles until the connector cap is fully seated. Continue to apply pressure for three seconds. A connector is crimped properly when the top of the movable yellow center (1) is flush with the top of the connector body (2). Warning! Crimping the connector forces some sealant out of connector.
Cellular 500W Module Pit Installation Guide 5 Completing Gel-cap Connections Using the Itron Splice Kit 5. Insert the connectors and wires into the splice tube until the connectors and wires are completely immersed in the non-conductive gel material. 6. Separate the cable wires to the sides and close the splice tube cover. 7. Remove any leftover materials from the customer premises. DRAFT October 13, 2021 815-0617-00 REV 000 Itron, Inc.
A Troubleshooting This information is provided to help you troubleshoot issues related to Cellular 500W Pit Modules. The following table describes possible issues and provides suggested actions to resolve the issue. Issue Action Cannot program the pit module. Check the programming device and software version. Program pit module using the FC300 handheld computer running Field Deployment Manager (FDM) software v4.0 or higher. Cannot read the pit module.
B Important Safety and Compliance Information This section provides important information for your safety and product compliance. USA, FCC Part 15 Spectrum Compliance This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: 1. This device may not cause harmful interference, and 2. This device must accept any interference received, including interference that may cause undesired operation.
Cellular 500W Module Pit Installation Guide B Important Safety and Compliance Information Modifications and Repairs Warning! This unit cannot be modified and is not repairable. Attempts to modify or repair this module will void the warranty per FCC and ISED rules. Canada, ISED Spectrum Compliance Compliance Statement Canada Déclaration de Conformité This device complies with Innovation, Science and Economic Development Canada (ISED) licenseexempt RSS standard(s).
Cellular 500W Module Pit Installation Guide B Important Safety and Compliance Information ■ The battery used in this device may present a risk of fire or chemical burn if mistreated. ■ Keep the lithium battery away from children. Electromagnetic Compatibility Warning! Use only approved accessories with this equipment. Unapproved modifications or operation beyond or in conflict with these instructions for use may void authorization by the authorities to operate the equipment.
