Electronic Instrument Installation Installing the Module to the Dresser ROOTS® Micro Corrector (IMC/W2 or MC2) Dresser ROOTS® Meters and Instruments offer a mounting bracket kit assembly to direct mount Itron's 2.4GZ OpenWay remote gas module to the IMC/W2.
Electronic Instrument Installation To attach the module to the IMC\W2 and MC2 1. Insert the 8-32 x 7/16-inch screw (A) into the top of the mounting bracket. Insert the two 8-32 x 3/4-inch screws (B) into the bottom of the mounting bracket. 2. Insert one 3/32-inch nut on the top 7/16-inch bracket screw (A). Slide the 2.4GZ OpenWay remote mount gas module mounting lug over the top of the bracket screw and nut. 3. Secure the bottom 2.
Electronic Instrument Installation 4. Insert the #10 spacers into the four mounting holes on the back of the IMC\W2. Caution Vertical mounting position is important to maximize RF performance. You can mount a 2.4GZ OpenWay remote gas module with the module's label arrow pointing up or down, dependent upon the application as noted in relevant sections of this installation manual. The module's arrow must never point to either side.
Electronic Instrument Installation 6. There are two options to connect the 2.4GZ remote gas module to Dresser ROOTS to the IMC\W2: 1. For the Amphenol connector: plug the connector from the Itron endpoint to the IMC\W2 volume input connector. 2. For the cable gland or conduit fitting: a. Route the cable from the 2.4GZ OpenWay remote mount gas module through the IMC\W2 cable gland/conduit connector.
Electronic Instrument Installation To test the 2.4GZ OpenWay remote mount gas module IMC\W2 installation 1. Connect the IMC\W2 to the PC using the serial cable. 2. Using the Dresser ROOTS® User Terminal (UT) communications software, connect to the IMC\W2. 3. Read the uncorrected or corrected count number on the 2.4GZ OpenWay remote mount gas module with the Itron endpoint reading device. Compare the IMC\W2 uncorrected or corrected amounts to the 2.4GZ OpenWay remote mount gas module. 4.
Electronic Instrument Installation To program the 2.4GZ OpenWay remote mount gas module 1. Program the meter drive rate into the 2.4GZ OpenWay remote mount gas module using the handheld computer and Belt Clip Radio. Programming parameters are based on the configuration file loaded into the handheld computer. 2. Place the magnet over the barcode on the module cover label with the magnet face (inked Itron logo and part number) arrow pointed up toward the top of the module. 3.
CHAPTER 5 Diaphragm Meter Installation This chapter provides the instructions to install Remote 2.4GZ OpenWay remote mount gas modules (Itron part number OWG-5001-501 and OWG-5002-501 with 2.5 foot cable and encoder) on the diaphragm gas meters where a direct mount endpoint is not possible. Reference the Itron Gas Endpoint Meter Compatibility List (PUB-0117-002 or the 2.4GZ OpenWay remote mount gas module Meter Compatibility List on page 3 for compatible diaphragm meters.
Diaphragm Meter Installation Materials Available from Itron The following items are required for each 2.4GZ OpenWay remote mount gas module installation to a diaphragm gas meter: Itron Part Number Description OWG-5001-501 2.4GZ OpenWay Remote Mount Module IPP OWG-5002-501 2.
Diaphragm Meter Installation Installing the 2.4GZ OpenWay Remote Mount Gas Module The 2.4GZ OpenWay remote mount gas module mounts on a pipe using the Remote Mount Installation Kit (Itron part number CFG-0005-003) or a vertical flat (wall) surface. Always mount the 2.4GZ OpenWay remote mount gas module with the printed label right-side-up (arrow pointing up -1), and the encoder wires (2) and tamper seals (3) at the bottom, as shown.
Diaphragm Meter Installation Installing 2.4GZ OpenWay Remote Mount Gas Module Encoders Caution To insure proper adhesion, the 2.4GZ OpenWay remote mount gas module encoder must be installed at temperatures between 40° to 95° Fahrenheit. There are four tasks when installing the 2.4GZ OpenWay remote mount gas module with an encoder on a diaphragm meter: Remove the index cover and any gasket residue. Install the 2.4GZ OpenWay remote mount gas module encoder on the index. Program the 2.
Diaphragm Meter Installation 3. Remove old gasket and any gasket residue from the meter and index cover. 4. Use the FC200 or FC300 to read the 2.4GZ OpenWay remote mount gas module and record the reading for comparison with progressive readings as installation is completed. To install the encoder 1. Take the magnet hub from the Encoder Installation kit ( Itron part number CFG-0081-001). 2. Verify there is only one magnet in the hub.
Diaphragm Meter Installation Note If the reading is not higher than the previous reading, the 2.4GZ OpenWay remote mount gas module is not reading. Repeat steps 3, 4, and 5. If the 2.4GZ OpenWay remote mount gas module is still not counting, replace the 2.4GZ OpenWay remote mount gas module and perform steps 3, 4, and 5. 6.
Diaphragm Meter Installation 9. Press the magnet hub down over the hub spacer as far as possible. The bottom of the hub spacer may touch the index face. Turn the dial after magnet hub installation to verify the index dial functions with a smooth, easy rotation. 10. If the tip of the dial needle sticks out past the edge of the magnet hub, cut off the end of the dial needle as close as possible to the magnet hub with a sharp, side-cutting pliers. 11.
Diaphragm Meter Installation Note If a TEMP COMP sticker is attached to the index where the encoder cable will mount, remove it before cleaning with the acetone stick. If the sticker (or replacement sticker) must be put back on the register face, place it in a new location on the index face after the encoder is attached. 13. Tilt the acetone stick vertically with the wick end down. Squeeze the acetone stick on the black dot until the packet inside the pen breaks.
Diaphragm Meter Installation 17. Press the curved side of the encoder firmly against the side of the encoder spacing tool as shown below, with the adhesive side down. 18. Slide the encoder down along the side of the encoder spacing tool until it touches the surface of the index (as shown below). Using moderate pressure, hold the encoder firmly against the index, without moving, for 15 seconds to permanently apply the encoder.
Diaphragm Meter Installation To install the meter index covers over the 2.4GZ OpenWay remote mount gas module encoder cable Note Use the correct replacement index cover gasket for your index (see Replacement Gaskets on page 58 for Itron 4-hole, 2-hole, or 1-hole gasket part numbers). 1. Remove the gasket center and index cover hole plugs from the new gasket. 2. Insert the index/encoder assembly through the gasket center. Verify the gasket's adhesive-backed side is facing the meter face. 3.
Diaphragm Meter Installation 5. Remove the excess cable tie with a side-cutting pliers. Dispose excess cable tie properly. 6. Remove the protective backing on the replacement gasket to expose the adhesive side of the gasket. Align the gasket (1), encoder cable (2), and cable tie (for strain-relief) (3) on the meter as shown. Caution Route the encoder cable inside the index cover to provide strain relief (minimize pulling or twisting on the encoder).
Diaphragm Meter Installation 8. Verify the encoder cable is in the cable slot of the gasket. Fully tighten the screws in an alternating fashion. If required, install utility-approved security wire seals. 2.4GZ OpenWay remote mount gas module encoder/index installation is complete. TDC-0838-001 2.
Diaphragm Meter Installation Programming the 2.4GZ OpenWay Remote Mount Gas Module Assembly Caution The 2.4GZ Remote Mount Gas Module must be programmed before use. Program the 2.4GZ OpenWay remote mount gas module with a Bluetooth-enabled FC200 or FC300 with SRead handheld computer and ZigBee Belt Clip Radio loaded with Endpoint-Link or Endpoint-Link Pro software version 5.3.1.26 or version 5.5 for Itron Private Profile (IPP) gas modules (OWG-5001-XXX). Endpoint-Link Pro software version 5.
Diaphragm Meter Installation To program the 2.4GZ OpenWay remote mount gas module 1. Program the meter drive rate into the 2.4GZ OpenWay remote mount gas module using the handheld computer and Belt Clip Radio. Programming parameters are based on the configuration file loaded into the handheld computer. 2. Place the magnet over the barcode on the module cover label with the magnet face (inked Itron logo and part number) arrow pointed up toward the top of the module. 3.
CHAPTER 6 Curb Diaphragm Meter Installation This chapter provides the instructions to install Remote 2.4GZ OpenWay remote mount gas modules (Itron part number OWG-5001-501 and OWG-5002-501 with 2.5 foot cable and encoder) on curb diaphragm gas meters where a direct mount endpoint is not possible. Reference the Itron Gas Endpoint Meter Compatibility List (PUB-0117-002 or the 2.4GZ OpenWay Remote Mount Gas Module Meter Compatibility List on page 3 for compatible curb diaphragm meters.
Curb Diaphragm Meter Installation Tools and Materials Supplied By You Note 2.4GZ OpenWay remote mount gas module installation to a curb diaphragm meter may require additional tools and materials over those listed in Installation Prerequisites on page 7. The following user/installer-supplied tools and materials are required to install, program, and check the 2.
Curb Diaphragm Meter Installation Installing the 2.4GZ Remote Mount Gas Module on the Curb Meter The 2.4GZ OpenWay remote mount gas module mounts on a pipe using the Remote Mount Installation Kit (Itron part number CFG-0005-003) or a vertical flat (wall) surface. Always mount the 2.4GZ OpenWay remote mount gas module in a vertical position with the arrow pointing down (1), and the encoder wire and tamper seals (2, 3) at the top, as shown.
Curb Diaphragm Meter Installation To remove the index Note Properly dispose all unused screws, old index covers, gaskets, tamper seals, and other leftover materials. Do not leave materials on customer premises. Replace any stripped, worn, or corroded mounting screws. 1. Cut and remove any wire seal routed through the index cover screws. Remove the index cover and dispose. Remove the index mounting screws in an alternating fashion. 2. Remove the two index screws in an alternating fashion.
Curb Diaphragm Meter Installation 3. Briefly place the magnet side of the magnet hub into the curved indentation in the encoder, as shown. 4. Take the magnet hub away from the encoder and set it at least one inch away from the encoder. 5. Use the FC200 to read the 2.4GZ OpenWay remote mount gas module. If this reading is higher than the reading taken after removing the index, the 2.4GZ OpenWay remote mount gas module is counting and working properly.
Curb Diaphragm Meter Installation 8. Align the pointer (1) on the top of the magnet hub and the notch (2) in the side of the magnet hub with the needle (3) of the meter drive rate dial. 9. Press the magnet hub down over the hub spacer as far as possible. The bottom of the hub spacer may touch the index face. If the tip of the dial needle sticks out past the edge of the magnet hub, cut off the end of the dial needle as close as possible to the magnet hub with a sharp, side-cutting pliers.
Curb Diaphragm Meter Installation 13. Thoroughly apply acetone the area where the encoder will be installed. Do not touch the cleaned area of the index face before the encoder is installed. 14. Slide the thin end of the encoder spacing tool down over the magnet hub. 15. Peel the strip of protective plastic off the adhesive side of the module's encoder. TDC-0838-001 2.
Curb Diaphragm Meter Installation IMPORTANT You must do the next two steps exactly as described or the 2.4GZ OpenWay remote mount gas module will not work properly. 16. Press the curved side of the encoder firmly against the side of the encoder spacing tool as shown below, with the adhesive side down. 17. Slide the encoder down along the side of the encoder spacing tool until it touches the surface of the index (as shown below).
Curb Diaphragm Meter Installation 19. Program the index reading (with the encoder mounted) into the 2.4GZ OpenWay remote mount gas module. 20. Read the 2.4GZ OpenWay remote mount gas module. If this reading is the same as the reading programmed into the 2.4GZ OpenWay remote mount gas module, the module is programmed correctly. To install the meter index covers over the 2.4GZ OpenWay remote mount gas module encoder cable 1. Align the index wriggler (1) with the meter's drive dog (2).
Curb Diaphragm Meter Installation 3. Route the encoder cable through the index mounting screw inset to ensure adequate clearance for the index cover and minimize pulling or twisting on the encoder. Continue routing the cable through the cable inset on the Itron index cover to provide strain relief. Verify the strain-relief cable tie on the encoder cable is inside the index cover before tightening the index cover screws. 4. Install the four index cover screws and tighten in an alternating fashion.
Curb Diaphragm Meter Installation Programming the 2.4GZ OpenWay Remote Mount Gas Module Assembly Caution The 2.4GZ Remote Mount Gas Module must be programmed before use. Program the 2.4GZ OpenWay remote mount gas module with a Bluetooth-enabled FC200 or FC300 with SRead handheld computer and ZigBee Belt Clip Radio loaded with Endpoint-Link or Endpoint-Link Pro software version 5.3.1.26 or version 5.5 for Itron Private Profile (IPP) gas modules (OWG-5001-XXX). Endpoint-Link Pro software version 5.
Curb Diaphragm Meter Installation To program the 2.4GZ OpenWay remote mount gas module 1. Program the meter drive rate into the 2.4GZ OpenWay remote mount gas module using the handheld computer and Belt Clip Radio. Programming parameters are based on the configuration file loaded into the handheld computer. 2. Place the magnet over the barcode on the module cover label with the magnet face (inked Itron logo and part number) arrow pointed up toward the top of the module. 3.
CHAPTER 7 Dattus Meter Installation This section provides the instructions to install the 2.4GZ OpenWay remote mount gas module with Itron Dattus fM2 and fM3 meters. Dattus fM2 Dattus fM3 Installation Prerequisites 2.4GZ OpenWay remote mount gas module installation to a Dattus meter requires the following materials: 2.4GZ OpenWay remote mount gas module compatible with the Dattus meter (see the 2.
Dattus Meter Installation Installation Overview Installing the 2.4GZ OpenWay remote mount gas module to an Dattus meter involves five tasks: 1. Programming the meter (reference the Itron Dattus programming guide for more information). 2. Installing any necessary Itron retrofit parts. Itron offers installation kits and brackets for module mounting options. 3. Mounting the 2.4GZ OpenWay remote mount gas module directly on the meter. If direct-mounting is not an option for your installation, the 2.
Dattus Meter Installation Direct Mounting the 2.4GZ OpenWay Remote Mount Gas Module to the Dattus Meter 2.4GZ OpenWay remote mount gas modules can be direct mounted to Dattus fM2 and fM3 meters with the Dattus Direct Mount Kit (Itron part number 442491-001). Dattus meter registers can be rotated to accommodate vertical or horizontal meter. Customers may have Itron, Owenton, Kentucky complete the cover modification and bracket attachment or may order the kit to retrofit the Dattus meter.
Dattus Meter Installation After the meter cover and bracket are replaced on the meter, the 2.4GZ OpenWay remote mount gas module is connected to the pulse output of the Dattus meter by the Binder Connector. The module is seated into the bracket to create a secure assembly. Vertical installation Horizontal installation Connecting the 2.4GZ OpenWay Remote Mount Gas Module to a Dattus meter The Dattus fM2 and fM3 meters have two configurable outputs usable as pulse outputs to the 2.
Dattus Meter Installation Pulse Output Cable Pin Descriptions 6 Ground (-) Blue Red Mounting the 2.4GZ OpenWay Remote Mount Gas Module The 2.4GZ OpenWay remote mount gas module can be mounted on a pipe or vertical flat surface (wall). Mounting requires the Itron Remote Mount Kit (Itron part number CFG-0005-003). See Mounting the 2.4GZ OpenWay Remote Mount Gas Module on page 8 for mounting procedure instructions. Programming the 2.4GZ OpenWay Remote Mount Gas Module Assembly Caution The 2.
Dattus Meter Installation Program the 2.4GZ OpenWay remote mount gas module with a Bluetooth-enabled FC200 or FC300 with SRead handheld computer and ZigBee Belt Clip Radio loaded with Endpoint-Link or Endpoint-Link Pro software version 5.3.1.26 or version 5.5 for Itron Private Profile (IPP) gas modules (OWG-5001-XXX). Endpoint-Link Pro software version 5.5 must be used for Smart Energy Profile (SEP) gas modules (OWG-5002-XXX).
Dattus Meter Installation 4. The LED will blink red three times. This signifies the 2.4GZ OpenWay remote mount gas module is searching for a programming device. Within a few seconds of locating the handheld computer, the red LED will blink five more times. The handheld computer will confirm programming success or failure. 5. Read the 2.4GZ OpenWay remote mount gas module using the handheld computer and Belt Clip Radio. If the read result is higher than the number programmed in Step 1, the 2.
CHAPTER 8 Sensus Sonix Meter Installation Sensus Sonix Meter Programming the Sensus Sonix Meter Program the Sensus Sonix meter following the Sensus programming guidelines. Adjusting the Pulse Output for Sonix 600 and 880 Meters The pulse output sent to the 2.4GZ OpenWay remote mount gas module may be set (using the SonixCom software) as: 1 pulse per 10 cf 1 pulse per 100 cf 1 pulse per 1000 cf Contact Sensus North American Gas Customer Service for more information. TDC-0838-001 2.
Sensus Sonix Meter Installation Installing the 2.4GZ OpenWay Remote Mount Gas Module with Sensus Sonix Meters Sensus Sonix meters provide a standard Form A electronic pulse output compatible with the 2.4GZ OpenWay remote mount gas module. The Sensus Sonix meter may be connected to the module using the pulse output cable or the module can be directly mounted to the meter.
Sensus Sonix Meter Installation Direct Mounting the 2.4GZ OpenWay Remote Mount Gas Module to the Sonix Meter 2.4GZ OpenWay remote mount gas modules can be direct mounted to Sensus Sonix meters at the Sensus factory (contact Sensus North American Gas Customer Service for mounting specifications and ordering information). This section includes the instructions for customers to mount the moduleon the Sonix meter using the mounting materials available from Sensus Metering Systems.
Sensus Sonix Meter Installation To direct-mount the 2.4GZ OpenWay remote mount gas module on the Sonix meter 1. Place the module mounting bracket over the inlet or outlet pipe fitting on the Sonix meter. (The default position is over the inlet connection - left side connection looking at the meter front.) 2. Remove the four module backplate screws and turn the backplate so the module mounting screw holes are to the top of the module (the arrow on the module label must point up).
Sensus Sonix Meter Installation Programming the 2.4GZ OpenWay Remote Mount Gas Module Assembly Caution The 2.4GZ Remote Mount Gas Module must be programmed before use. Program the 2.4GZ OpenWay remote mount gas module with a Bluetooth-enabled FC200 or FC300 with SRead handheld computer and ZigBee Belt Clip Radio loaded with Endpoint-Link or Endpoint-Link Pro software version 5.3.1.26 or version 5.5 for Itron Private Profile (IPP) gas modules (OWG-5001-XXX). Endpoint-Link Pro software version 5.
Sensus Sonix Meter Installation To program the 2.4GZ OpenWay remote mount gas module 1. Program the meter drive rate into the 2.4GZ OpenWay remote mount gas module using the handheld computer and Belt Clip Radio. Programming parameters are based on the configuration file loaded into the handheld computer. 2. Place the magnet over the barcode on the module cover label with the magnet face (inked Itron logo and part number) arrow pointed up toward the top of the module. 3.
Index Symbols & Numbers 2.4GZ OpenWay Remote Mount Gas Module Meter Compatibility List • 83, 71, 57, 37, 3 2.4GZ Remote Mount Gas Module Installation • 1 A Adapter Plate Mounting Positions • 13 B Before You Begin • v Installing the 2.4GZ OpenWay Remote Mount Gas Module to the Romet Electronically Compensated Meter (ECM2® ) • 30 Installing the 2.4GZ OpenWay Remote Mount Gas Module with Sensus Sonix Meters • 91 Installing the 2.4GZ Remote Mount Gas Module on the Curb Meter • 73 Installing the 2.
S Sensus Sonix Meter Installation • 90 Specifications • 3 T To attach the endpoint to the IMC\W2 and MC2 • 52 To connect the 2.4GZ OpenWay remote mount gas module cable assembly to the rotary meter • 23 To connect the 2.4GZ OpenWay remote mount gas module to the IMC/W2 or MC2 cable • 48 To connect the 2.4GZ OpenWay remote mount gas module to the rotary meter cable • 21 To connect the manufacturer cable to the endpoint • 27 To install dual 2.
