TGMD400A GEARED HEAD DRILL / MILL MACHINE AUTOMATIC OPERATOR’S MANUAL 240v 1 Phase Version: Model # TGMD400A-1 415v 3 Phase Version: Model # TGMD400A-3 BEFORE USE, ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL. Serial #............................................ Ver: 1.04 17/03/2022 Date of Purchase............................
TGMD400A-3 OPERATOR’S MANUAL LIMITED WARRANTY Industrial Tool & Machinery Sales (hereinafter referred to as ITMS) will, within twelve (12) months from the original date of purchase, repair or replace any goods found to be defective in materials or workmanship. This warranty is void if the item has been damaged by accident, neglect, improper service or other causes not arising out of defects in materials or workmanship.
TGMD400A-3 OPERATOR’S MANUAL Safety Precautions WARNING:FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY As with all machinery there are certain hazards involved with operation and use of the machine. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. This machine was designed for certain applications only.
TGMD400A-3 OPERATOR’S MANUAL 10.USE RIGHT TOOL .Don't force tool or attachment to do a job for which it was not designed. 11.WEAR PROPER APPAREL. No loose clothing,gloves,neckties,rings, bracelets, or other jewelry to get caught in moving parts. Nonslip foot wear is recommended. Wear protective hair covering to contain long hair. 12.ALWAYS WEAR EYE PROTECTION. appropriate recommendations. Refer to ANSIZ87.1 Standard for Also use face or dust mask if cutting operation is dusty. 13.SECURE WORK.
TGMD400A-3 OPERATOR’S MANUAL ADDITIONAL SAFETY RULES FOR MILL DRILL 1.BE SURE drill bit or cutting tool is securely locked in the chuck. 2.BE SURE chuck key is removed from the chuck before turning on power. 3.Adjust the table or depth stop to avoid drilling into the table. 4.SHUT OFF the power ,remove the drill bit or cutting tool, and clean the table before leaving the machine. 5.CAUTION.
TGMD400A-3 OPERATOR’S MANUAL Maintenance CHANGING THE GEAR BOX OIL Tilt the head stock over as shown in Fig 1.Open the drain plug to allow the oil to drain from the opening completely. Then lock the oil drain plug and turn the head to be upright position. Remove the oil filler plug fill the oil to the gear box until the oil lever reach the middle of oil fluid lever indicator. Then lock the plug. CLEANING (1) Your machine has been coated with a heavy grease to protect it in shipping.
TGMD400A-3 OPERATOR’S MANUAL (3) To (4) To (5) To (6) To (7) To adjust the quick or slow feeding by feed handle. adjust the table left and right travel by table handle wheel. adjust the table fore and after travel by table handle wheel. operate the spindle handle wheel for micro feed. adjust the scale size according to working need. (3) quick by feed handle. PRTo ECadjust AUTIOthe N FO R OPor ERslow ATIOfeeding N (4) Check To adjust the table left andcondition right travel by table handleifwheel.
above. Adjust the head to the desired angle, then fix the heavy duty head locknuts, It is tighten the same to fix the head if drilling &milling TGMD400A-3 OPERATOR’S MANUAL too much. (c) Unscrew 3 nuts while the workpiece needs to be drilled. Turn to the degrees you wish on the scale, then screw the 3 nuts.
TGMD400A-3 OPERATOR’S MANUAL （2）Preparing for milling(see fig.2)( Except addition power feed system) (a)Adjust the positive depth stop gauge to highest point position. (b)Turn tight of the knob be use to taper friction force coupling the worm gear and spring base. Then turning the handle wheel by micro set the spindle of work piece machining height. ADJUSTING TABLE SLACK AND COMPENSATE FOR WEAR(see fig.
TGMD400A-3 OPERATOR’S MANUAL (1) When milling longitudinal feed. It is advisable to lock the cross feed table travel to insure the accuracy of your work. To do this, tighten the small leaf screw located on the right side of the table base. (2) To tighten the longitudinal feed travel of the table for cross feed milling, tighten the two small leaf screw on the front of the table base.
TGMD400A-3 OPERATOR’S MANUAL TROUBLE SHOOTING HINTS T R O U BL E P R O B AB L E C A U S E R EM EDY Excessive Vibration 1.Motor out of balance 2.Bad motor 1.Balance or replace problem motor. 2.Replace motor Motor stalls 1.Over feeding. 2.Dull drill. 3.Motor not building up to running speed 1.Reduce feed rate. 2.Sharpen drill and keep sharp. 3.Replace or repair motor. Check fuses in all three legs on three phase motors and replace if necessary. 4.Replace motor. 4.Bad motor Noisy Operation 1.
TGMD400A-3 OPERATOR’S MANUAL Power feed device This machine is equipped with the power feed device 1．Power feed switch 2．Main transmission box 3.Feed box 4.Feed amount operation knob 5.Travel dog 6.Limited handle 7.Feed operation handle 8.Spindle stroke dial 9.Dial locked handle 10. Manual feed handle 11. Locking handle of spindle sleeve Operation procedure 1.Drilling a. When drilling, reaming, boring and enlarging the holes, pull Feed operation handle7, the spindle can be moving down rapidly.
TGMD400A-3 OPERATOR’S MANUAL operation knob 4 to “OFF” position and tighten Limited handle 6, then loose Dial locked handle 9,adjust Spindle stroke dial 8 to designed depth, tighten Dial locked handle 9, operating Feed operation handle 7 to make Spindle stroke dial ”0”position to “l” position .
TGMD400A-3 OPERATOR’S MANUAL FEED BOX 14 www.itmtools.com.
TGMD400A-3 OPERATOR’S MANUAL FEED BOX PARTS No. Code 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 20102 20234 20243 20242 20241 1 1 1 1 1 1 20247 1 2 20239 1 20240 1 20244 1 20245 2 20203 1 20237 1 20236-2 1 20236-1 1 20231 2 20235 2 20232 2 20223 1 2 20215 1 20220 1 20222 1 2 20304 1 27 28 29 30 31 32 33 34 35 36 1 4 1 1 1 1 2 1 2 3 20217 20218 20219 20221 20216 Qty. Name No.
TGMD400A-3 OPERATOR’S MANUAL HEADSTOCK 16 www.itmtools.com.
TGMD400A-3 OPERATOR’S MANUAL HEADSTOCK PARTS No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Qty.
TGMD400A-3 OPERATOR’S MANUAL No. 18 Qty. Code 74 75 76 85 86 87 97 98 100 101 105 106 107 1 1 1 1 1 1 1 1 1 2 1 1 1 20133B 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 1 1 1 1 2 2 2 2 1 1 1 1 2 1 1 1 1 1 3 1 1 1 2 20118 20123 20122 20102 20124B 20203B 20202B 20125B 20022-1B 20204-2B 20204-3B 20126B 20204-1B 20022-2B 20209 20207A 20208B 20205B 20108A Name No. Qty.
TGMD400A-3 OPERATOR’S MANUAL BASE www.itmtools.com.
TGMD400A-3 OPERATOR’S MANUAL BASE PARTS 20 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Qty.
