HIGH TABLE SEMI-AUTOMATIC STRAPPING MACHINE USER’S MANUAL WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
Thank you very much for choosing an Ironton™ product. For future reference, please complete the owner’s record below: Model: _______________ Purchase Date: _______________ Save the receipt, warranty and these instructions. It is important that you read the entire manual to become familiar with this product before you begin using it. This strapping machine is designed for certain applications only. The distributor cannot be responsible for issues arising from modification.
TECHNICAL SPECIFICATIONS Item Description Packing Speed <3 second/cycle Min Package 2in. Tension Force 6.6lbs.-154lbs. (3kgs -70kgs) Width of PP Strap 0.24in.–0.6in. (6-15mm), preset at 12mm Thickness of PP Strap 0.02in.-0.0335in. (0.5mm-0.
2. 3. 4. 5. Do not place the machine on the slant place. Do not move the machine when machine is running. Do not place the machine on the wet or dusty place. Keep it clean and dry. Properly ground the machine before operation. There is danger of electric shock when it does not connect to the ground wire or does not connect fully. 6. The sectional area of the extended flexible wire should be over 2 mm²and the length should be within 10m.
Warning Sign 2 ③. Warning sign 3 indicates that the inner gearing parts can easily clamp hands. Keep your hands away from the parts with this label. Before maintenance, stop the machine and disconnect the plug. Warning Sign 3 NOTE: Read the other signs carefully when operating to ensure safe and correct operation and to avoid danger. INSTALLATION One set of tools and spare parts is packed with each machine for use in making adjustments and for replacement of parts as needed.
Fig. 1 Installation Dimension START-UP 1. INTRODUCTION TO THE CONTROL PANEL The control panel is at the upper right corner of the machine front plate (see Fig.2). Fig. 2 Control Panel (1) Power switch Turn on the switch (position I), then the red light is on and you can operate the machine. Turn off the switch (position O), cut down the power, then the machine stops. (2) Tension force adjustment knob Turn the knob clockwise to enlarge tension force.
(5) Manual start button Manually start LS4 switch, the same function as PP strap interpolation. (6) Manual feeding button Press this button when the green light is on, the straps can be fed manually. While retracting strap, press this button will reset the machine. NOTE: This machine can automatically switch off after a while of inactivity and restart as the strap is inserted. 2. INSTALLATION OF THE STRAP COIL (as shown in Fig. 3) 1. Screw off the hand wheel and take off the front strap reel. 2.
3. FEEDING STRAPS (as shown in Fig. 4) Fig.4 Feeding strap WARNING: Before feeding the strap, make sure that the machine is turned off and the cord plug is pulled off from the electric outlet. 1. Pull the PP strap end until about 1 meter (3 feet) straps are off the reel. 2. Put the end of the strap through wheel (A) and (B), then to transition wheel (C), and come out from the side. 3. Insert the head of the straps to (D). 4. Continue to feed straps until it pass through the rollers (E). 5.
3. Connect power plug to power source (AC 110V, 60Hz). 4. Turn on the power switch and run the machine for 15 seconds to warm up to the operating temperature. 5. Place package on the table top, directly above the sealing head. Allow the package to contact the two package stops. 6. Manually pull the strap to encircle the package. Or press manual feeding button to gain enough for encircling package. 7. Insert strap end into slot, then machine will work automatically.
ELECTRICAL DESCRIPTION A circuit diagram of the electrical description is illustrated as below. See Fig. 7. Schematic circuit diagram Fig.
Below are functions of each main micro switch on circuit. LS1: It is at the right hand of Motor M1, refer to Fig. 8. The contact point will be pushed by cam of micro-switch when the machine is set to zero. LS2: It is beside LS1. It detects the position of banding, retracting or cooling. LS4: It is under the sliding board. The machine begins to pack when strap head hits the touch-contact switch through inserting slot. HL1: Quick heat piece is at the right side of fan 1.
PARTS CLEANING 1. UPPER SLIDE Always keep the upper slide well fitted with both press bars, and keep it move smoothly. Thus it is important to keep the upper slide clean. Do the cleaning following the instructions below. Refer to Fig. 9. Remove the pull springs on the swaying rocker. Move backward the upper slide and take out. Wipe the slot between slide and press bars. Insert the lower slide into upper one, then screw the upper slide to the slot of lower one.
reassemble the middle knife. LS2 LS1 A B 后顶刀 Rear point knife Adjustment 调整 中刀 point knife Middle 前顶刀 Front point knife Fig. 10 Knifes MAINTENANCE AND LUBRICATION The machine requires periodic maintenance and lubrication. Do not keep the product in the wet and moist place in order to prevent the danger of fine or electrical damage. Always keep it dry. The material of the strap is PP, which is easily out of shape if in high temperature and fire.
Check if the temperature of electric heating head has changed. Check if the belt has worn. Check if the spring force is correct. 3. Once of half a year (or strap 600000 times cycles) Check the heating mechanism, change them if it is the possibility. Check if the connection parts of PC board are reliable. Check all of the switch function. 4. Once a year (or strap 1200000times cycles) Clean all of the inner parts and add lubricant. Change the bearing which it has large noise.
TROUBLESHOOTING Warning: Please make sure turn the switch to 『O』(OFF) position. Pull out the plug and screwing out the bolts that fix the table panel. Open the panel to adjust. It may occur shock or hurt caused by machine start. Screw up the bolt and then get through power supply.
DRAWING AND PART LIST Chart 1 Knife and skateboard assembly W A R N IN G All parts must be periodically inspected and replaced if worn or broken.Failure to do this can affect a tool's operation and present a safety hazard.
Chart 1 Knife and skateboard assembly NO.
Chart 2 Cam and reduction gear box assembly 4-SY620 20 4-SY620 2-SP412 2-DT03 2-SY330 4-DP38 2-DT04 Chart 2 Cam and reduction gear box assembly Page 16 of 26
Chart 2 Cam and reduction gear box assembly NO. Code Description Qty 1 EA012 DC cam motor 1 2 A0150 Gear box cover 1 3 A0152 Transition gear wheel 1 4 A0151 Output gear wheel 1 5 A0135 Cam shaft 1 6 DJ172912 Cushion ring φ17*29*12 2 7 DJ17298 Cushion ring φ17*29*8 2 8 DJ17296 Cushion ring φ17*29*6 1 9 DW17295 Cushion ring φ17*29*0.
Chart 3 Feeding and retracting strap assembly 4-SY620 2-SY616 Chart 3 Feeding and retracting strap assembly Page 18 of 26
Chart 3 Feeding and retracting strap assembly No Code Description Qty 1 A0180 Seat belt machine 1 3 A0181 Gear cover 1 2 A0182 Reduction gear 1 4 A0184 Eccentric shaft 1 5 A0183 Send pulley 1 6 A0220 Iron gear 1 7 A0221 Driven wheel 1 8 A0186 Band road 1 9 A0105 Adjustment board 1 10 A0188 Band road cover 1 11 A0187 Under band road 1 12 A0189 Under cover band road 1 13 A0170 Pulley gasket 2 14 A0190 Pulley shaft 1 15 A0222 aluminum insert 1 16
Chart 4 Machine frame 2-DT05 8-DT08 8-DP816 2-SY512 4-SY612 4-DT06 Chart 4 Machine frame Page 20 of 26
Chart 4 Machine frame No Code Description Qty 1 A0010 AS-50 frame 1 2 A0011 AS-50 stainless steel table panel 1 3 AS1-611 Arch support 1 4 AS1-612 Cover support protruding sleeve 1 5 A0090 Stainless steel iron blocking device 1 6 AS1-614 Guide strap pulley 1 7 A0014 pulley rack 1 8 AS1-615 Guide strap pulley shaft 1 9 A0018 Square tube legs tube 1 10 A0019 Square tube beams strengthened 1 11 LA1675 Screw stem universal castor 2 12 LB1675 Screw stem universal
Chart 5 Strap reel and brake assembly SJ56 11 SY620 12 2-ZC6003K 13 ML04 SY416 4-SS616 10 9 4-SS612 7 KS10 5 8 8-MLD06 KS10 KE05 6 Chart 5 Strap reel and brake assembly Page 22 of 26
Chart 5 Strap reel and brake assembly No Code Description 1 A0061 Outside strap reel 1 2 A0060 Inside strap reel 1 3 A0402 Brace claw 4 4 A0050 AS-50 strap reel shaft 1 5 AS1-709 strap reel handle 1 6 AS1-801 Brake rod pulley 1 7 AS1-802 Brake pulley 1 8 AS1-803A Brake rod roller wheel support 1 9 AS1-814 Brake belt 1 10 A0015 AS-50 brake rod 1 11 A0064 Small fixed sleeve 1 12 A0404 Reel support tube 1 13 A0400 brake spring 1 Page 23 of 26 Qty
Chart 6 Electrical parts 2-SD412 Chart 6 Electrical parts Page 24 of 26
Chart 6 Electrical parts No Code Description Qty 1 APC-10N1 PC board combination, APC-10N1 1 2 ED001 150W switch power supply 1 3 A0013 Electrical box cover 1 4 EF001 Micro fan 24VDC 1 5 EK002 Red switch 1 6 EP002 Potentiometer 250K 4 7 UN001 Rotate button (black) 3 8 EN001 Yellow button 1 9 EN002 Green button 1 10 UN002 Rotate button (red) 1 Page 25 of 26
WARRANTY 1-year limited warranty Distributed by: Northern Tool + Equipment Co., Inc. Burnsville, Minnesota 55306-6936 NorthernTool.
