M999885A MODEL NUMBER: 999885 SERIAL NUMBER: ___________ Owner’s Manual Instructions for Assembly, Testing, Operation, Servicing, and Storage Ironton Disinfecting Sprayer: For use with disinfecting bleach solutions up to 1800ppm** WARNING READ and UNDERSTAND the Owner's Manual completely before using this sprayer. Assemble, test, and use only in accordance with the Owner's Manual instructions. DO NOT mix bleach with any other chemicals. Not for use with any other chemicals.
Hazard Signal Word Definitions 2
Table of Contents Intended Use .......................................................................................................................... 4 Summary of Important Safety Information ......................................................................... 5 During Assembly During Operation • General Chemical Safety • Chemical Application Safety • ATV Vehicle Handling Safety • Chemical Accident Procedures Warning Label Location ...................................................................
Intended Use The sprayer is intended for use in spraying disinfecting bleach solutions of 1800ppm or less. SPRAYING CHEMICALS: Hazardous chemicals must be handled with caution as directed throughout this manual and on the chemical label. A bleach concentration higher than 1800ppm will reduce the life of the product. The sprayer is intended for use in spraying chemicals in liquid form only. The sprayer is NOT intended for use in spraying chemicals in dry or aerosolized form, or for use with fumigants.
Summary of Important Safety Information WARNING Read and understand this owner's manual completely before using the sprayer. Read each chemical label's instructions before handling the chemical. Improper use of the sprayer or handling of chemicals could result in serious injury or illness for the operator or nearby persons/animals, or cause damage to the environment. LISTED BELOW is a summary of safety information of particular importance. See individual sections of this owner’s manual for more details.
Summary of Important Safety Information Chemical Application Safety Before Spraying • INSPECT and PREPARE sprayer before each use as directed in this manual. • DO NOT TURN ON POWER to sprayer until ready to spray in order to avoid unintentional spray release. • DO NOT SPRAY when wind speed exceeds 4 MPH in order to minimize spray drift. • CLEAR work area of people/ pets and POST warning notices to restrict access for the period recommended on chemical label.
Summary of Important Safety Information Chemical Accident Procedures Immediate response is necessary in the event of sprayer leaks, bodily chemical contact, poisoning, or spills. See instructions below: Sprayer leak Bodily chemical contact If the sprayer develops a leak, immediately stop spraying. Turn off power to the sprayer and follow directions below, as applicable. Personal contamination can occur when chemicals splash, spill, or spray directly onto a person. 1.
Warning Label Location Part# 802168 802170 802169 Description Decal, Bleach Warning Decal, Pump Decal, Sprayer Warning Always make sure safety labels are in place and in good condition. If a safety label is missing or not legible, order new labels or unsafe operation could result. To order replacement safety labels, call Ironton Product Support at 1-877-234-6869.
Unpacking Closely inspect all contents in the shipping carton. Note that some parts are shipped inside the tank. • If you have damaged components: Contact the freight company that delivered the unit and file a claim. • If you have missing components: Contact Ironton Product Support at 1-877-234-6869.
Unpacking the Manual Bag The following items are found in the manual bag.
Assembly Step 1: Attach gun clips to tank 1. Fasten the gun clips to the sprayer tank with screws. Gun clip Screw Step 2: Attach drain cap to tank 1. Thread the drain cap onto the tank.
Assembly Step 3: Attach gun hose to pump 1. 2. 3. 4. Slide hose clamp over one end of the gun hose. Push the hose onto the pump hose barb. Slide the hose clamp over the hose barb. Tighten the hose clamp. Hose Barb Hose Clamp Gun Hose Step 4: Attach hose guide to tank 1. Route gun hose through hose guide. 2. Attach hose guide to tank with screw.
Assembly Step 5: Attach gun hose to spray gun 1. 2. 3. 4. Slide hose clamp over the end of the gun hose. Push the hose onto the gun hose barb. Slide the hose clamp over the hose barb. Tighten the hose clamp. Hose barb Spray gun Hose clamp Gun hose Step 6: Attach sprayer to a wagon, cart, or vehicle NOTE: If the sprayer will be placed in a wagon, cart, or something similar, place a U1 lawn and garden battery (not included) in a battery box near the sprayer.
Assembly Step 7: Connect remote switch to battery (battery not included) WARNING Batteries are hazardous because they contain caustic acid, can emit explosive gases, and can cause electric shock. Caution must be exercised when making connections to a battery to avoid shock and contact with the acid, and to prevent any sparking that could lead to an explosion. ALWAYS follow the safety instructions and steps listed below in exact sequence when connecting the sprayer's wire harness to the battery terminals. 1.
Assembly 6. Attach sprayer to a wagon, cart, or vehicle if you haven’t yet 7. Disconnect after use If you have not yet mounted the sprayer to your vehicle, do so at this time following the instructions in “Step 6: Attach Sprayer to a wagon, cart, or vehicle AFTER EACH USE, disconnect power to the sprayer by disconnecting the remote switch from the pump power plug – the remote switch may remain connected to the battery.
Machine Components 11 6 5 2 1 3 10 4 9 8 7 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 12 Hose Wrap. The hose wrap is built into the tank and provides a storage location for the gun hose Gun Hose. The gun hose transfers chemical from the pump to the spray gun. Fill Cap. The fill cap has a vent to allow air to enter the tank as the chemical is dispensed. Sprayer Pump. The sprayer pump makes the chemical flow to the spray gun and out the nozzle. Suction Tube.
Operation – Important Safety Information Now that you have completed and tested your assembly, there is some important safety and health information you need to know regarding handling and spraying chemicals, as well as vehicle handling with the sprayer attached. WARNING Carefully read and make sure you understand the following safety information before using the sprayer. General Chemical Safety: WARNING • Heed the warnings below and follow all instructions carefully.
Operation – Important Safety Information (continued) Chemical Application Safety: WARNING • Caution must be used when spraying chemicals to avoid unsafe exposure to humans and the environment. • Heed the warnings below and follow all instructions carefully. • • • • • • • • • • • • • • • • Before Spraying Sprayer prep. ALWAYS inspect and prepare the sprayer before use according to the directions provided in this manual. Keep sprayer off.
Operation – Important Safety Information (continued) ATV Vehicle Handling Safety (if sprayer is mounted on an ATV): WARNING • • • • • • • Serious injury can occur if the ATV on which the sprayer is mounted is driven unsafely. Follow the instructions below for safely towing the sprayer. Driver age. You must be 16 years of age or older to operate the ATV with the sprayer attached. Less stable. Be aware that all vehicle handling will be affected with the filled sprayer attached.
Operation – Important Safety Information (continued) Poisoning by ingestion or inhalation In case of poisoning from ingestion or inhalation: Chemical spills Chemical spills must be quickly contained and properly cleaned up. Refer to the chemical label for any specific cleanup instructions with regard to the chemical spilled. General procedures include: 1. Control the spill by stopping the source of the spill.
Operation – Preparing the Sprayer for Each Use If the sprayer has been used previously, it must be prepared BEFORE EACH SUBSEQUENT USE. WARNING • • • Read instructions below carefully for inspecting and preparing the sprayer. Damaged or clogged equipment could result in leaks or uncontrolled spray. Leaks could result in injury to the operator or bystanders from chemical exposure, or cause damage to the environment. Important safety rules: • Power off.
Operation – Using the Sprayer Step 1: Assess wind conditions (if sprayer outdoors) and clear work area. Before you decide to spray, you must determine whether wind conditions are suitable. You must also restrict access to the work area to ensure the safety of bystanders. WARNING Do not spray if wind speeds are greater than 4 MPH or if there are bystanders in the intended spray area. 1. Assess wind speed Assess weather conditions to ensure that it is not too windy to spray.
Operation – Using the Sprayer Step 2: Fill the sprayer. WARNING • • ALWAYS wear personal protective equipment as directed on the chemical label when handling chemicals. Long pants and sleeves, chemical resistant gloves, and eye protection are strongly recommended. Additional protective gear may be required. Fill the sprayer using the following steps: 1. Review safety information 2. Choose safe mixing/ loading area 3. Wear personal protective equipment 4. Turn off sprayer and vehicle 5.
Operation – Using the Sprayer 8. Fill tank Add chemical to tank through fill cap: 1. Confirm the chemical/water dilution ratios specified on the chemical label. The sprayer is rated for disinfecting bleach concentrations up to 1800ppm. 2. Determine chemical and water volumes needed for the planned application, taking into consideration that maximum tank capacity is 5 gallons. 3. Add chemical to the tank through the fill cap.
Operation – Using the Sprayer (continued) Step 3: Operate the sprayer. WARNING • • ALWAYS wear personal protective equipment as directed on the chemical label when spraying. Long pants and sleeves, chemical resistant gloves, and eye protection are strongly recommended. Additional protective gear may be required. 1. Review safety information 2. Wear personal protective equipment 3.
Operation – Using the Sprayer (continued) Step 4: Clean sprayer and decontaminate after use. When done using the sprayer, it is important to clean the sprayer and decontaminate yourself. Do not store the sprayer with chemicals in the tank, as it is unsafe and could also result in damage to the equipment. WARNING • Clean-up and decontamination procedures must be followed after each use.
Storage When not in use, store the sprayer indoors. For long term or winter storage, prepare the sprayer by running RV antifreeze (DO NOT USE automotive antifreeze) through the system. This will keep internal parts lubricated, protect against corrosion, and keep the unit from freezing. CAUTION • The pump will be damaged if it freezes. • Protect the pump from freezing during storage by following the instructions below. Preparing for storage: 1.
Troubleshooting WARNING Before troubleshooting or attempting to service, read the following safety rules to avoid accidental exposure to chemical and also risk of electric shock. Note: A reserve, clean container capable of holding at least 5 gallons should be kept for use when the sprayer tank needs to be emptied temporarily for repairs. It is advisable to purchase a reserve tank suitable for chemical storage from Northern Tool + Equipment for use in these circumstances.
Specifications Specifications Electrical System Requirements Sprayer Tank Maximum Capacity in Gallons (Liters) Electrical connection VDC Max. Amp draw from pump in Amps 12 Max. GPM [LPM] 1.0 [3.8] 3.0 Max. Pressure in PSI (bar) 40 (2.7) 5 (19) Overall Dimensions in Inch (cm) 21.5" x 8.66" x 7.75" (54cm x 21cm x 19cm) Dry Weight/Weight full of water in lbs. (kgs) 10 (4.7) / 52 (24) * Before using any chemical, check to ensure the chemical is compatible with all materials in the system.
Exploded View – Rev A Ref# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part# Description 777493 Wire Harness w/ remote switch 802177 Ironton 1 GPM disinfecting pump 82700 M5 x 15mm screw 30746 3/8" hose clamp 791073 Inlet Hose, 60mm 784519 Tube seal 798993 Suction tube 780544 Suction strainer 792699 Tank Cap 779779 M5 x 10mm screw 779777 Hose guide 778560 Gun clip 798518 5 Gallon tank 5232 Washer, drain cap 37680 Drain cap 790802 Spray gun 798874 3/8” gun hose x 3.
Limited Warranty Dear Valued Customer: Use this product properly and enjoy the benefits from its high performance. By purchasing an Ironton product, you show a desire for quality and durability. Like all mechanical equipment this unit requires a due amount of care. Treat this unit like the high-quality piece of machinery it is. Neglect and improper handling may impair its performance. Please thoroughly read the instructions and understand the operation before using your product.
Northern Tool + Equipment Co., Inc. Burnsville, MN 55306 www.northerntool.
