Air-Operated 3:1 Oil Pump With Extension Kit – 7.4 GPM Owner’s Manual WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
Thank you very much for choosing an Ironton™ product! For future reference, please complete the owner’s record below: Serial Number/Lot Date Code: ________________________________ Purchase Date: ____________________________________________ Save the receipt, warranty, and this manual. It is important that you read the entire manual to become familiar with this product before you begin using it. This pump is designed for certain applications only.
Table of Contents Intended Use .......................................................................................................................................... 4 Packaging Contents .............................................................................................................................. 4 Technical Specifications ...................................................................................................................... 4 Important Safety Information .................
Intended Use The Ironton Air-Operated 3:1 Oil Pump with Extension Kit can be used to transfer lubrication oil, waste oil and antifreeze liquids. Packaging Contents Part# Description Quantity 1701034 3:1 Air operated oil pump 1 ET10000 Extension tube 1 Technical Specifications Compression Ratio 3:1 Operating Pressure (psi) 70-115 Max. Fluid Pressure (psi) 350 Air Consumption @115psi/5CFM Capacity (gallon/min) 7.
safety and could affect the life of the product. There are specific applications for which the product was designed. Use the right tool for the job. DO NOT attempt to force small equipment to do the work of larger industrial equipment. There are certain applications for which this equipment was designed. This product will be safer and do a better job at the capacity for which it was intended. DO NOT use this equipment for a purpose for which it was not intended.
⚠WARNING PERSONAL SAFETY Stay alert, watch what you are doing, and use common sense when operating the tool. Do not use the tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating the tool may result in serious personal injury. Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
Keep guards in place and in working order. Never operate the product without the guards in place. Do not leave the tool running unattended. Specific Operation Warnings ⚠WARNING To prevent serious injury or property damage, read and understand owner's manual before operating. Wear ANSI Z87.1 compliant goggles and other protective gear while operating. Do not exceed the maximum working air pressure of 115 PSI. Never point the dispenser at people or animals.
Main Parts of Pump Page 8 of 19
Assembly Instructions DIRECTLY FIT PUMP INTO DRUM • • • • • • • • Insert the suction tube of pump into the drum and secure with ring nut, suitable for commercial drums with 57 diameter hole and threading 2'' BSP. Fit an oil delivery tube for oil outlet of the air operated pump using only high quality tubes (normally 1/2'' or 3/4'', according to DIN-SAE norms), with a 1/2'' BSP threading fitting.
Part# Description Quantity Part# Description Quantity 1 Oil pump 1 7 Rigid suction tube 1 2 Wall bracket 1 8 Spring circlip 1 3 Pump adapter 1 9 Ball 1 4 Flexible suction hose 1 10 Valve seat 1 5 Suction hose adapter 1 11 Filter 1 6 Bung adapter 1 Page 10 of 19
1. Secure the bracket to the wall using the dowels at about 1200mm height appropriate for the tank's dimensions. Make sure that the wall is solid and thick enough for the dowels. Do not interfere with hydraulic tubes or electric lines. 2. Secure the pump to the bracket 2. 3. Connect the flexible suction tube 4 to the pump using the clamp provided. 4. Connect the rigid suction 7 to the end of the flexible suction tube 4 using the elastic clamp provided. 5. Put the bung adapter 6 into the drum hole. 6.
CONNECT THE PUMP WITH OTHER ACCESSORIES Part# 1 2 3 4 5 6 7 (7-1, 7-2, 7-3) Description Oil pump Bung adapter Oil pistol Hose with fitting Air hose with quick coupling Drum Filter, pressure regulator, and lubricator Page 12 of 19
Before Each Use ⚠WARNING Inspect before each use; check that all connections are tight and secure. Never use if parts are damaged or broken; replace damaged or broken parts before operating. Disconnect air hose and relieve air pressure before servicing. Operating Instructions ⚠WARNING Wear ANSI Z87.1 compliant goggles and other protective gear while operating. Do not exceed the maximum working air pressure of 115 PSI. Never point the dispenser at people or animals.
steps may prevent this from happening: • Add 50 grams of appropriate lubricating oil to the air inlet hole weekly; operate the pump for several minutes after adding oil. • Turn on the pump for several minutes until moving parts are fully lubricated. • You may repeat the above operation if necessary. • The above steps should be carried out on a weekly base.
Parts Diagram Page 15 of 19
Parts List Code Name Quantity Code Name Quantity 1 Air motor cover 1 29 Piston connect cover 1 2 O-ring 1 30 Suction tube 1 3 Air motor shell inside 1 31 Piston shaft 1 4 Slider 1 32 Connector 1 5 Press piece 1 33 O-ring 1 6 Screw 2 34 Spring circlip 1 7 Small circlip 1 35 Ball 1 8 Quick coupling 1 36 Valve seat 1 9 Air center cover 1 37 Filter 1 10 Silencer 1 38 Nut 2 11 Circlip 1 39 U seal 1 12 O-ring 1 40 Small piston 1 13 Sec
Code Name Quantity Code Name Quantity 17 Spring seat 2 45 O-ring 1 18 Spring 2 46 U seal 1 19 Spring shell 2 47 O-ring 1 20 O-ring 1 48 Nut 1 21 O-ring 1 49 Shaft 1 22 Bracket 1 50 Piston 1 23 O-ring 2 51 Screw 1 24 Piston cover 1 52 Bracket 1 25 Cut cover 1 53 Silencer 1 26 O-ring 1 54 Air control center 1 27 Side cover 1 55 Slider 1 28 Outlet 1 56 Extension tube (ET10000) 1 Replacement Parts For replacement parts and technica
Limited Warranty Northern Tool and Equipment Company, Inc. ("We'' or ''Us'') warrants to the original purchaser only (''You'' or ''Your'') that the Ironton product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of 90 days from date of purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in accordance with product instructions.
Distributed by: Northern Tool & Equipment Company, Inc. Burnsville, Minnesota 55306 www.northerntool.