Air-Operated 5:1 Oil Pump With Extension Kit – 6.6 GPM Owner’s Manual WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
Thank you very much for choosing an Ironton™ product! For future reference, please complete the owner’s record below: Serial Number/Lot Date Code: ________________________________ Purchase Date: ____________________________________________ Save the receipt, warranty, and this manual. It is important that you read the entire manual to become familiar with this product before you begin using it. This product is designed for certain applications only.
Table of Contents Intended Use .......................................................................................................................................... 4 Packaging Contents .............................................................................................................................. 4 Technical Specifications ...................................................................................................................... 4 Important Safety Information .................
Intended Use The Ironton Air-Operated 5:1 Oil Pump with Extension Kit can be used to transfer lubrication oil, waste oil, and antifreeze liquids. Packaging Contents Part# Description Quantity 1701054 5:1 Air-Operated Oil Pump 1 ET10000 Extension Tube 1 Technical Specifications Compression Ratio 5:1 Operating Pressure (psi) 70-115 Max. Fluid Pressure (psi) 580 Air Consumption (min) 115 psi/6.5 CFM Capacity (gallon/min) 6.
Important Safety Information ⚠WARNING Read and understand all instructions. Failure to follow all instructions may result in serious injury or property damage. The warnings, cautions, and instructions in this manual cannot cover all possible conditions or situations that could occur. Exercise common sense and caution when using this tool. Always be aware of the environment and ensure that the tool is used in a safe and responsible manner.
attention while operating the tool may result in serious personal injury. Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. Air vents on the tool often cover moving parts and should be avoided. Wear the proper personal protective equipment when necessary. Use ANSI Z87.
Specific Operation Warnings ⚠WARNING To prevent serious injury or property damage, read and understand owner's manual before operating. Wear ANSI Z87.1 compliant goggles and other protective gear while operating. Do not exceed the maximum working air pressure of 115 PSI. Never point the dispenser at people or animals. Do not use the pump near open flames. Do not smoke during this operation. When not in use, disconnect the air supply air to the pump.
Main Parts of Pump Page 8 of 19
Assembly Instructions DIRECTLY FIT PUMP INTO DRUM • • • • • • • • Insert the suction tube of pump into the drum and secure with ring nut, suitable for commercial drums with 57 diameter hole and threading 2'' BSP. Fit an oil delivery tube for the oil outlet using only high quality tubes (normally 1/2'' or 3/4'', according to DIN-SAE norms), by means of 1/2'' BSP threading fitting.
Part# 1 2 3 4 5 6 Description Oil pump Wall bracket Pump adapter Flexible suction hose Suction hose adapter Bung adapter Quantity 1 1 1 1 1 1 Part# 7 8 9 10 11 Page 10 of 19 Description Rigid suction tube Spring circlip Ball Valve seat Filter Quantity 1 1 1 1 1
1. Secure the bracket to the wall using the dowels at about 1200mm height appropriate for the tank's dimensions. Make sure that the wall is solid and thick enough for the dowels. Do not interfere with hydraulic tubes or electric lines. 2. Secure the pump to the bracket 2. 3. Connect the flexible suction tube 4 to the pump using the clamp provided. 4. Connect the rigid suction 7 to the end of the flexible suction tube 4 using the elastic clamp provided. 5. Put the bung adapter 6 into the drum hole. 6.
CONNECT THE PUMP WITH OTHER ACCESSORIES Part# 1 2 3 4 5 6 7 (7-1, 7-2, 7-3) Description Oil pump Bung adapter Oil pistol Hose with fitting Air hose with quick coupling Drum Filter, pressure regulator, and lubricator Before Each Use ⚠WARNING Inspect before each use; check that all connections are tight and secure. Never use if parts are damaged or broken; replace damaged or broken parts before operating. Disconnect air hose and relieve air pressure before servicing.
Operating Instructions ⚠WARNING Wear ANSI Z87.1 compliant goggles and other protective gear while operating. Do not exceed the maximum working air pressure of 115 PSI. Never point the dispenser at people or animals. Do not use the pump near open flames. Do not smoke during this operation. The compressed air must be filtered to avoid dust and moisture into pump. Do not use with any liquid besides the intended oil, lubricants, or antifreeze liquids. See owner's manual for intended oil.
• For the pumps that are attached with compressed air treatment equipment empty the water retained in the reservoir of the filter-purger frequently. • For the pumps that are attached with a lubricator, please pay close attention to the lubricator's oil level and refill with SAE 20, SAE 30 or antifreeze oil for extreme conditions when necessary.
Parts Diagram Page 15 of 19
Parts List Part# Description Quantity Part# Description Quantity 1 Air motor cover 1 27 Side cover 1 2 Air motor shell inside 1 28 Outlet 1 3 Slider 1 29 Suction tube 1 4 Bracket 1 30 Spring circlip 1 5 Air center cover 1 31 Valve seat 1 6 Press piece 1 32 Filter 1 7 Slider 1 101 Quick coupling 1 8 Securing washer 1 102 Silencer 1 9 Gasket 1 103 Small circlip 1 10 Soft gasket 1 104 Screw 2 11 Air control center 1 105 Silencer 1 12 Spri
16 Bracket 1 201 O-ring 1 17 Screw 1 202 O-ring 1 18 Shaft 1 203 O-ring 1 19 Piston 1 204 O-ring 1 20 Piston connect cover 1 205 U seal 1 21 Piston shaft 1 206 Guiding 1 22 Piston stem 1 207 O-ring 1 23 Baffle 1 208 O-ring 1 24 Small piston 1 209 Guiding 1 25 Piston cover 1 210 U-ring 1 26 Cut cover 1 211 Extension tube (ET10000) 1 Replacement Parts For replacement parts and technical questions, please call Customer Service at 1-800-222-53
Limited Warranty Northern Tool and Equipment Company, Inc. ("We'' or ''Us'') warrants to the original purchaser only (''You'' or ''Your'') that the Ironton product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of 90 days from date of purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in accordance with product instructions.
Distributed by: Northern Tool & Equipment Company, Inc. Burnsville, Minnesota 55306 www.northerntool.
