Air-Operated 1:1 Oil Pump With Extension Kit – 4.8 GPM Owner’s Manual WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
Thank you very much for choosing an Ironton™ product! For future reference, please complete the owner’s record below: Serial Number/Lot Date Code: ________________________________ Purchase Date: ____________________________________________ Save the receipt, warranty, and this manual. It is important that you read the entire manual to become familiar with this product before you begin using it. This pump is designed for certain applications only.
Table of Contents Intended Use .......................................................................................................................................... 4 Packaging Contents .............................................................................................................................. 4 Technical Specifications ...................................................................................................................... 4 Important Safety Information .................
Intended Use The Ironton Air-Operated 1:1 Oil Pump can be used to transfer lubrication oil, waste oil, and antifreeze liquids. Packaging Contents Part# 1701001 ET10000 Description Air-operated pump Extension tube Quantity 1 1 Technical Specifications Property Compression ratio Operating pressure (psi) Max. fluid pressure (psi) Air consumption (min) Max. free flow rate (min) Suction tube diameter Suction tube length (inch) Air inlet connection Oil outlet connection Max.
⚠WARNING This product may contain chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm.
and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. Air vents on the tool often cover moving parts and should be avoided. Wear the proper personal protective equipment when necessary. Use ANSI Z87.1 compliant safety goggles (not safety glasses) with side shields, or when needed, a face shield. Use a dust mask in dusty work conditions. Also use non-skid safety shoes, hardhat, gloves, dust collection systems, and hearing protection when appropriate.
Wear ANSI Z87.1 compliant goggles and other protective gear while operating. Do not exceed the maximum working air pressure of 115 PSI. Never point the dispenser at people or animals. Do not use the pump near open flames. Do not smoke during this operation. When not in use, disconnect the air supply air to the pump. Inspect before each use; check that all connections are tight and secure. Never use if parts are damaged or broken; replace damaged or broken parts before operating.
Main Parts of Pump Page 8 of 19
Assembly Instructions DIRECTLY FIT PUMP INTO DRUM • Insert the suction tube of pump into the drum and secure with ring nut. Suitable for commercial drums with 57 diameter hole and threading 2'' BSP. • Fit an oil delivery tube for oil outlet of the air operated pump using only high quality tubes (normally 1/2'' or 3/4'', according to DIN-SAE norms), by means of 1/2'' BSP threading fitting.
Parts List Part# Description Quantity Part# Description Quantity 1 Oil pump 1 7 Rigid suction tube 1 2 Wall bracket 1 8 Spring circlip 1 3 Pump adapter 1 9 Ball 1 4 Flexible suction hose 1 10 Valve seat 1 5 Suction hose adapter 1 11 Filter 1 6 Bung adapter 1 Page 10 of 19
1. Secure the bracket to the wall using the dowels at about 1200mm height appropriate for the tank's dimensions. Make sure that the wall is solid and thick enough for the dowels. Do not interfere with hydraulic tubes or electric lines. 2. Secure the pump to the bracket 2. 3. Connect the flexible suction tube 4 to the pump using the clamp provided. 4. Connect the rigid suction 7 to the end of the flexible suction tube 4 using the elastic clamp provided. 5. Put the bung adapter 6 into the drum hole. 6.
CONNECT THE PUMP WITH OTHER ACCESSORIES: Parts List Part# 1 2 3 4 5 6 7 (7-1, 7-2, 7-3) Description Oil pump Bung adapter Oil pistol Hose with fitting Air hose with quick coupling Drum Filter, pressure regulator, and lubricator Page 12 of 19
Before Each Use ⚠WARNING Inspect before each use; check that all connections are tight and secure. Never use if parts are damaged or broken; replace damaged or broken parts before operating. Disconnect air hose and relieve air pressure before servicing. Operating Instructions ⚠WARNING Wear ANSI Z87.1 compliant goggles and other protective gear while operating. Do not exceed the maximum working air pressure of 115 PSI. Never point the dispenser at people or animals.
• Handling and storage of the new pump do not require any special procedures. However after the pump has been used, empty the used oil in the suction tube into an appropriate container. This is done by over-turning the pump. • The dust in compressed air can slow down and even block the motor cylinder. The following steps may prevent this from happening: • Add 50 grams of appropriate lubricating oil to the air inlet hole weekly; operate the pump for several minutes after adding oil.
Parts Diagram Page 15 of 19
Parts List Part# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Description Air motor cover Piston Air motor shell inside Air motor shell outside Bracket Air control center Slider Gasket Soft gasket Securing washer Bracket Washer Connect tube Piston cover Cover Spring circlip Tube Joint Filter or connector Valve seat Nut Piston Washer Middle shaft Air center cover Slider shell Qty.
Replacement Parts For replacement parts and technical questions, please call Customer Service at 1-800-222-5381. Not all product components are available for replacement. The illustrations provided are a convenient reference to the location and position of parts in the assembly sequence. When ordering parts, the following information will be required: item description, item model number, item serial number/item lot date code, and the replacement part reference number.
Limited Warranty Northern Tool and Equipment Company, Inc. ("We'' or ''Us'') warrants to the original purchaser only (''You'' or ''Your'') that the Ironton product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of 90 days date of purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in accordance with product instructions.
Distributed by: Northern Tool & Equipment Company, Inc. Burnsville, Minnesota 55306 www.northerntool.
