Air-Operated 5:1 Oil Pump With Extension Kit - 3.7 GPM Owner’s Manual WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
Thank you very much for choosing an Ironton™ product! For future reference, please complete the owner’s record below: Serial Number/Lot Date Code: ________________________________ Purchase Date: ____________________________________________ Save the receipt, warranty, and this manual. It is important that you read the entire manual to become familiar with this product before you begin using it. This pump is designed for certain applications only.
Table of Contents Intended Use .......................................................................................................................................... 4 Packaging Contents .............................................................................................................................. 4 Technical Specifications ...................................................................................................................... 4 Important Safety Information .................
Intended Use The Ironton Air-Operated 5:1 Oil Pump with Extension Kit can be used to transfer lubrication oil, waste oil, and antifreeze liquids. Packaging Contents Part# Description Quantity 1701051 5:1 Air operated oil pump 1 ET10000 Extension tube 1 Technical Specifications Compression ratio 5:1 Operating pressure (psi) Maximum pressure (psi) Air consumption (min) Capacity (gallon/min) Tube diameter (inch) Suction tube length (inch) Air inlet connection 70-115 115 @115psi/4.5CFM 3.
Industrial or commercial applications must follow OSHA requirements. ⚠WARNING WORK AREA SAFETY Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well-lit. Cluttered, wet, or dark work areas can result in injury. Using the product in confined work areas may put you dangerously close to cutting tools and rotating parts. Do not use the product where there is a risk of causing a fire or an explosion; e.g., in the presence of flammable liquids, gases, or dust.
⚠CAUTION PUMP USE AND CARE Do not force the pump. Products are safer and do a better job when used in the manner for which they are designed. Plan your work, and use the correct product for the job. Check for damaged parts before each use. Carefully check that the product will operate properly and perform its intended function. Replace damaged or worn parts immediately. Never operate the product with a damaged part. Do not use a product with a malfunctioning switch.
Main Parts of Pump Page 7 of 18
Assembly Instructions DIRECTLY FITTED PUMPS INTO THE DRUM • • • • • • • • Insert the suction tube of pump into the drum and secure with ring nut, suitable for commercial drums with 57 diameter hole and threading 2'' BSP Fit an oil delivery tube for oil outlet of the air operated pump using only high quality tubes (normally 1/2'' or 3/4'', according to DIN-SAE norms), by means of 1/2'' BSP threading fitting.
Parts list: Part# Description Q'TY Part# Description Q'TY 1 Oil pump 1 7 Rigid suction tube 1 2 Wall bracket 1 8 Spring circlip 1 3 Pump adapter 1 9 Ball 1 4 Flexible suction hose 1 10 Valve seat 1 5 Suction hose adapter 1 11 filter 1 6 Bung adapter 1 Page 9 of 18
PROCEED AS FOLLOWS: 1. Secure the bracket to the wall using the dowels at about 1200mm height appropriate for the tank's dimensions. Make sure that the wall is solid and thick enough for the dowels. Do not interfere with hydraulic tubes or electric lines. 2. Secure the pump to the bracket 2. 3. Connect the flexible suction tube 4 to the pump using the clamp provided. 4. Connect the rigid suction 7 to the end of the flexible suction tube 4 using the elastic clamp provided. 5.
NOTE: 1:1 stub pump's adapter is different than others.
Before Each Use ⚠WARNING Inspect before each use; check that all connections are tight and secure. Never use if parts are damaged or broken; replace damaged or broken parts before operating. Disconnect air hose and relieve air pressure before servicing. Operating Instructions ⚠WARNING Wear ANSI Z87.1 compliant goggles and other protective gear while operating. Do not exceed the maximum working air pressure of 115 PSI. Never point the dispenser at people or animals.
• • However after the pump has been used, empty the used oil in the suction tube into an appropriate container. This is done by overturning the pump. The dust in compressed air can slow down and even block the motor cylinder. The following steps may prevent this from happening: • Add 50 grams of appropriate lubricating oil to the air inlet hole weekly; operate the pump for several minutes after adding oil. • Turn on the pump for several minutes until moving parts are fully lubricated.
Parts Diagram Page 14 of 18
Parts List Part# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Description Air motor cover Air control center Air motor shell inside Bracket Bracket Screw Shaft Piston shaft Piston cover Out cover Side cover Suction tube Slider Gasket Soft gasket Securing washer Spring circlip Outlet Piston Valve seat Filter Piston Slider Connecting shell Connect shaft Air center cover Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Part# 27 28 29 30 31 96 97 98 99 100 101 108 200 201
Replacement Parts For replacement parts and technical questions, please call Customer Service at 1-800-222-5381. Not all product components are available for replacement. The illustrations provided are a convenient reference to the location and position of parts in the assembly sequence. When ordering parts, the following information will be required: item description, item model number, item serial number/item lot date code, and the replacement part reference number.
Limited Warranty Northern Tool and Equipment Company, Inc. ("We'' or ''Us'') warrants to the original purchaser only (''You'' or ''Your'') that the Ironton product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of 90 days from date of purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in accordance with product instructions.
Distributed by: Northern Tool & Equipment Company, Inc. Burnsville, Minnesota 55306 www.northerntool.
