Air-Operated 5:1 Oil Pump Kit 3.7 GPM Owner’s Manual WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
Thank you very much for choosing an Ironton™ product! For future reference, please complete the owner’s record below: Serial Number/Lot Date Code: ________________________________ Purchase Date: ____________________________________________ Save the receipt, warranty, and this manual. It is important that you read the entire manual to become familiar with this product before you begin using it. This pump is designed for certain applications only.
Table of Contents Intended Use .......................................................................................................................................... 4 Packaging Contents .............................................................................................................................. 4 Technical Specifications ...................................................................................................................... 4 Important Safety Information .................
Intended Use The Ironton Air-Operated 5:1 Oil Pump Kit is suitable for dispensing oil at medium/high viscosity for mobile installations and fixed systems at long distances. The multi-drum trolley ensures high mobility and high efficiency. Packaging Contents Part# Description Quantity 1701052 5:1 Ratio pump 1 18123522 Digital control valve 1 1763413 1/2 in.
Important Safety Information ⚠WARNING Read and understand all instructions. Failure to follow all instructions may result in serious injury or property damage. The warnings, cautions, and instructions in this manual cannot cover all possible conditions or situations that could occur. Exercise common sense and caution when using this tool. Always be aware of the environment and ensure that the tool is used in a safe and responsible manner.
inattention while operating the tool may result in serious personal injury. Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. Air vents on the tool often cover moving parts and should be avoided. Wear the proper personal protective equipment when necessary. Use ANSI Z87.
Specific Operation Warnings ⚠WARNING To prevent serious injury or property damage, read and understand owner's manual before operating. Wear ANSI Z87.1 compliant goggles and other protective gear while operating. Do not exceed the maximum working air pressure of 115 PSI. Never point the dispenser at people or animals. Do not use the pump near open flames. Do not smoke during this operation. When not in use, disconnect the air supply air to the pump.
Main Parts of Product Reference 1 2 3 4 Subassembly 5:1 Oil pump Digital control valve Connection hose Trolley Page 8 of 25
Reference 1 2 3 4 5 6 7 Subassembly Air motor cover Piston Air motor shell inside Air motor shell outside Bracket Air control center Slider Quantity 1 1 1 1 1 1 1 Reference 34 35 36 37 102 103 104 Page 9 of 25 Subassembly Spring seat Trip shoe guide Press piece Nut Pin Ball Circlip Quantity 2 2 1 1 3 2 1
Reference 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Subassembly Gasket Soft gasket Securing washer Bracket Washer Connect tube Piston shell Valve seat Taper washer Filter Shovel washer Suction tube Shovel rod Valve Piston Spring Spring seat Connect shaft Connect shell Middle shaft Air center cover Slider shell Piston shaft Washer Spring shell Spring Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 2 2 Reference 105 106 107 208 209 210 211 212 213 214 215 216 217
Pump Installation • • • • When the pump is applied to a high-viscosity oil, or used in low temperature, an oil follower plate is recommended to avoid air pockets and to get the most out of your oil.
Fig. 1 1: Air inlet 2: Air shut-off valve 3: Oil pump 4: Fluid shut-off valve 5: Meter 6: Hose reel 7: Control valve New Installation 1. Relieve the pressure. 2. Close the fluid shut-off valves at each dispense position. 3. Make sure the main fluid outlet valve at the pump is closed, the air pressure to the pump motor is adjusted, and the air valve is open. Slowly open main fluid valve. 4. Place the hose end (with no dispense valve connected) into a container for waste oil.
Note: If you want to adjust the angle of the nozzle, you can loosen the #4 swivel nut, then turn the nozzle to your desired position and tighten the nut. Existing Installation 1. Relieve the pressure. 2. Loosen and disconnect the hose from the old dispense valve (the one that you are replacing). 3. Thread the extension into the outlet of the dispense valve, and tighten firmly. 4. Apply thread sealant to the male threads of the hose fitting, thread the hose fitting into the swivel, and tighten firmly. 5.
The compressed air must be filtered to avoid dust and moisture into pump. Do not use with any liquid besides the intended oil, lubricants, or antifreeze liquids. See owner's manual for intended oil.Never operate the meter with the plastic cover removed. The cover protects the meter from damage due to impact. Meters are factory sealed to keep moisture and dirt out.
Displaying Current Correction Factor - Press the MENU key and the RESET key together. The display will show the correction factor, which can be reset. Resetting the Resettlement Total - Press the MENU key for 10 seconds. the accumulated total will be reset to be “0”. Changing the Measurement Units (L / GAL/ PT / QT meter only) - Move the flashing display to Area 2 by pressing the MENU key, then press MENU key to choose the measurement unit. -Press the MENU key over 3 seconds to exit the setting mode.
Maintenance • The user should perform only routine maintenance operations (filters, silencers, cleaning) in order not to damage it or compromise its safety. Contact our service centers when the pump needs further maintenance. • How to clean the pump: Operate the pump and drain off the oil. The pump can now be used with another oil. Troubleshooting Pump Troubleshooting Failure The pump continues to operate after the gun trigger has been released.
Failure Possible Cause Corrective Action Swivel is loose. Torque the swivel. If the problem remains, contact your distributor for repair or replacement. O-ring is worn or damaged. Replace the O-ring. If the problem remains, contact your distributor for repair or replacement. O-rings or valve seat is worn or damaged. Replace the O-rings and /or the valve set. If the problem remains, contact your distributor for repair or replacement. O-ring damaged. 1. Take the meter off the dispense system. 2.
Parts Diagram Page 18 of 25
Page 19 of 25
Parts List Pump Reference 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Subassembly Air motor cover Piston Air motor shell inside Air motor shell outside Bracket Air control center Slider Gasket Soft gasket Securing washer Bracket Washer Connect tube Piston shell Valve seat Taper washer Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Reference 34 35 36 37 102 103 104 105 106 107 208 209 210 211 212 213 Page 20 of 25 Subassembly Spring Seat Trip shoe guide Press piece Nut Pin Ball Circlip Small circlip Nut Screw O-ri
Reference 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Subassembly Filter Shovel washer Suction tube Shovel rod Valve Piston Spring Spring seat Connect shaft Connect shell Middle shaft Air center cover Slider shell Piston shaft Washer Spring shell Spring Quantity 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 2 2 Reference 214 215 216 217 218 219 220 221 Subassembly O-ring O-ring O-ring O-ring OD-ring Outlet Quick coupling Connector Quantity 1 1 1 1 2 1 1 1 Trolley Reference 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1
3-1* 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12 3-13* 3-14 3-15 3-16 3-17 3-18 3-19* 3-20* 3-21 4 MH10001 MH10002 MT10001 MT10002 MT10003 1-5* 1-9* 1-13* 1-4 3-1* 3-9* 3-13* 3-19* 3-20* O-ring Meter holder Meter cover Rubber protector Main circuit board Front label Screw Screw O-ring Seat Battery cover Spring Battery Screw Shaft Oval gear Magnetic rod Bolt Waterproof protector Seal washer Washer Nozzle with tip Rigid nozzle Flexible nozzle Manual tip Auto tip Semi-auto tip O-ring Seat Filter Trigger O-
Reference 1-13* Subassembly Filter Quantity 1 Reference 3-19* 3-1* O-ring 1 3-20* Subassembly Waterproof protector Seal washer Quantity 2 4 Replacement Parts For replacement parts and technical questions, please call Customer Service at 1-800-222-5381. Not all product components are available for replacement. The illustrations provided are a convenient reference to the location and position of parts in the assembly sequence.
Limited Warranty Northern Tool and Equipment Company, Inc. ("We'' or "Us'') warrants to the original purchaser only ("You'' or "Your") that the Ironton product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of 90 days from date of purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in accordance with product instructions.
Distributed by: Northern Tool & Equipment Company, Inc. Burnsville, Minnesota 55306 www.northerntool.
