Air-Operated 1:1 Oil Pump With Extension Kit – 8.5 GPM Owner’s Manual WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
Thank you very much for choosing an Ironton™ product! For future reference, please complete the owner’s record below: Serial Number/Lot Date Code: ________________________________ Purchase Date: ____________________________________________ Save the receipt, warranty, and this manual. It is important that you read the entire manual to become familiar with this product before you begin using it. This pump is designed for certain applications only.
Table of Contents Intended Use .......................................................................................................................................... 4 Packaging Contents .............................................................................................................................. 4 Technical Specifications ...................................................................................................................... 4 Important Safety Information .................
Intended Use The Ironton Air-Operated 1:1 Oil Pump with Extension Kit can be used to transfer lubrication oil, waste oil, and antifreeze liquids. Packaging Contents Part# Description Quantity 1701004 1:1 Air-Operated Oil Pump 1 ET10000 Extension Tube 1 Technical Specifications Compression ratio 1:1 Operating pressure (PSI) Maximum pressure (PSI) Air consumption (min) Capacity (gallon/min) Tube diameter (inch) Suction tube length (inch) Air inlet connection 70-115 115 115 PSI /4.7 CFM 8.5 1.
Industrial or commercial applications must follow OSHA requirements. ⚠WARNING WORK AREA SAFETY Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well-lit. Cluttered, wet, or dark work areas can result in injury. Using the product in confined work areas may put you dangerously close to cutting tools and rotating parts. Do not use the product where there is a risk of causing a fire or an explosion; e.g., in the presence of flammable liquids, gases, or dust.
PUMP USE AND CARE Do not force the pump. Products are safer and do a better job when used in the manner for which they are designed. Plan your work, and use the correct product for the job. Check for damaged parts before each use. Carefully check that the product will operate properly and perform its intended function. Replace damaged or worn parts immediately. Never operate the product with a damaged part. Do not use a product with a malfunctioning switch.
Disconnect air hose and relieve air pressure before servicing. Always dispose of oil and other liquids according to local waste authority guidelines. Not for use by or around children.
Assembly Instructions DIRECTLY FIT PUMP INTO THE DRUM • • • • • • • • Insert the suction tube of pump into the drum and secure with ring nut, suitable for commercial drums with 57 diameter hole and threading 2'' BSP. Fit an oil delivery tube for oil outlet of the air operated pump using only high quality tubes (normally 1/2'' or 3/4'', according to DIN-SAE norms), by means of 1/2'' BSP threading fitting.
Parts List Part# Description Quantity Part# Description Quantity 1 Oil pump 1 7 Rigid suction tube 1 2 Wall bracket 1 8 Spring circlip 1 3 Pump adapter 1 9 Ball 1 4 Flexible suction hose 1 10 Valve seat 1 5 Suction hose adapter 1 11 Filter 1 6 Bung adapter 1 Page 9 of 18
1. Secure the bracket to the wall using the dowels at about 1200mm height appropriate for the tank's dimensions. Make sure that the wall is solid and thick enough for the dowels. Do not interfere with hydraulic tubes or electric lines. 2. Secure the pump to the bracket 2. 3. Connect the flexible suction tube 4 to the pump using the clamp provided. 4. Connect the rigid suction 7 to the end of the flexible suction tube 4 using the elastic clamp provided. 5. Put the bung adapter 6 into the drum hole. 6.
• Remove filter and foot valve from the stub pump, screw the extension tube on (with top connection), then screw filter and foot valve on the extension tube (foot connection end). NOTE: 1:1 stub pump's adapter is different than others.
Before Each Use ⚠WARNING Inspect before each use; check that all connections are tight and secure. Never use if parts are damaged or broken; replace damaged or broken parts before operating. Disconnect air hose and relieve air pressure before servicing. Operating Instructions ⚠WARNING Wear ANSI Z87.1 compliant goggles and other protective gear while operating. Do not exceed the maximum working air pressure of 115 PSI. Never point the dispenser at people or animals.
• The dust in compressed air can slow down and even block the motor cylinder. The following steps may prevent this from happening: • Add 50 grams of appropriate lubricating oil to the air inlet hole weekly; operate the pump for several minutes after adding oil. • Turn on the pump for several minutes until moving parts are fully lubricated. • You may repeat the above operation if necessary. • The above steps should be carried out on a weekly base.
Parts Diagram Page 14 of 18
Parts List Code Name Quantity Code Name Quantity 1 Air motor cover 1 29 Piston connect cover 1 2 O-ring 1 30 Suction tube 1 3 Air motor shell inside 1 31 Piston shaft 1 4 Slider 1 32 Connector 1 5 Press piece 1 33 O-ring 1 6 Screw 2 34 Spring circlip 1 7 Small circlip 1 35 Ball 1 8 Quick coupling 1 36 Valve seat 1 9 Air center cover 1 37 Filter 1 10 Silencer 1 38 Nut 2 11 Circlip 1 39 U seal 1 12 O-ring 1 40 Small piston 1 13 Sec
Code Name Quantity Code Name Quantity 15 Soft gasket 1 43 Connector shaft 1 16 Trip shoe guide 2 44 Piston stem 1 17 Spring seat 2 45 O-ring 1 18 Spring 2 46 U seal 1 19 Spring shell 2 47 O-ring 1 20 O-ring 1 48 Nut 1 21 O-ring 1 49 Shaft 1 22 Bracket 1 50 Piston 1 23 O-ring 2 51 Screw 1 24 Piston cover 1 52 Bracket 1 25 Cut cover 1 53 Silencer 1 26 O-ring 1 54 Air control center 1 27 Side cover 1 55 Slider 1 28 Outlet 1
Limited Warranty Northern Tool and Equipment Company, Inc. ("We'' or ''Us'') warrants to the original purchaser only (''You'' or ''Your'') that the Ironton product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of 90 days from date of purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in accordance with product instructions.
Distributed by: Northern Tool & Equipment Company, Inc. Burnsville, Minnesota 55306 www.northerntool.
