Contour Install instructions

CONTENTS
©
2022 IRONRIDGE, INC. VERSION 3.5 FLUSH MOUNT INSTALLATION MANUAL - 1
DISCLAIMER 1
RATINGS 2
MARKINGS 2
ATTACHMENTS 3
COMPONENTS 4
1. ATTACH BASES 5
2. PLACE RAILS 5
3. SECURE LUGS 6
4. SECURE MODULES 6
CAMO 7
BONDING JUMPER 7
EXPANSION JOINTS 8
ELECTRICAL DIAGRAM 9
COMPOSITION SHINGLE 10-11
TILE 12-14
ADDITIONAL ROOF TYPES 14
LOW SLOPE ROOFS 15
CONDUIT PENETRATION 16
CONDUIT MOUNT 17
END CAPS 18
WIRE CLIPS 18
JAYBOX 18
MICROINVERTER KITS 19
SYSTEMS USING ENPHASE MICROINVERTERS OR SUNPOWER AC MODULES 19
SYSTEMS USING MICROSTORAGE PRODUCTS 20
FRAMELESS MODULE KITS 20
CONTOUR 21
MODULE COMPATIBILITY 22-27
FRAMELESS MODULE COMPATABILITY 27
DISCLAIMER
This manual describes proper installation procedures and provides necessary standards required for product reliability.
Warranty details are available on website. All installers must thoroughly read this manual and have a clear understanding
of the installation procedures prior to installation. Failure to follow these guidelines may result in property damage, bodily
injury or even death.
IT IS THE INSTALLER’S RESPONSIBILITY TO:
Ensure safe installation of all electrical aspects of the array. All electrical installation and procedures should be
conducted by a licensed and bonded electrician or solar contractor. Routine maintenance of a module or panel shall
not involve breaking or disturbing the bonding path of the system. All work must comply with national, state and local
installation procedures, product and safety standards.
Comply with all applicable local or national building and re codes, including any that may supersede this manual.
Ensure all products are appropriate for the installation, environment, and array under the site’s loading conditions.
Use only IronRidge parts or parts recommended by IronRidge; substituting parts may void any applicable warranty.
Review the Design Assistant and Certication Letters to conrm design specications.
Ensure provided information is accurate. Issues resulting from inaccurate information are the installer’s responsibility.
Ensure bare copper grounding wire does not contact aluminum and zinc-plated steel components, to prevent risk of
galvanic corrosion.
If loose components or loose fasteners are found during periodic inspection, re-tighten immediately. Any components
showing signs of corrosion or damage that compromise safety shall be replaced immediately.
Provide an appropriate method of direct-to-earth grounding according to the latest edition of the National Electrical
Code, including NEC 250: Grounding and Bonding, and NEC 690: Solar Photovoltaic Systems.
Disconnect AC power before servicing or removing modules, AC modules, microinverters and power optimizers.
Review module and any 3rd party manufacturer’s documentation for compatibility and compliance with warranty terms
and conditions.