(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 OWNER’S MANUAL English 163 IMPORTANT SAFETY RULES Read, understand, and follow all instructions carefully before installing and using this product. Krystal ClearTM Sand Filter Pump 14” (360mm) & Saltwater System Model CS15110 For illustrative purposes only.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 163 TABLE OF CONTENTS English Warnings.......................................................................... 3 Parts List & References.................................................. 4-8 Setup Instructions ......................................................... 9-16 Product Specifications................................................... 11 Operating Instructions .....................................
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 163 SAFETY RULES English IMPORTANT SAFETY RULES Read, Understand and Follow All Instructions Carefully Before Installing and Using this Product. READ AND FOLLOW ALL INSTRUCTIONS WARNING • To reduce the risk of injury, do not permit children to use this product. Always supervise children and those with disabilities. • Children must stay away from this product and electrical cord(s).
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 163 PARTS LI ST English PARTS LIST 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 NOTE: Drawings for illustration purpose only. Actual product may vary. Not to scale.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 163 PARTS LI ST English PARTS LIST (continued) 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Optional 37 38 Optional 40 39 Optional 41 NOTE: Drawings for illustration purpose only. Actual product may vary. Not to scale.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 163 PARTS REFERENCE English PARTS REFERENCE Before assembling your product, please take a few minutes to check the contents and become familiar with all the parts. 2 21 22 23 12 42 1 13 3 49 14 4 18 5 6 27 15 46 44 7 41 24 16 47 17 8 43 18 45 9 11 10 20 48 19 25 26 NOTE: Drawings for illustration purpose only. Actual product may vary. Not to scale.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 163 PARTS REFERENCE English PARTS REFERENCE (continued) Before assembling your product, please take a few minutes to check the contents and become familiar with all the parts. 30 31 32 33 34 28 29 30 31 32 33 28 29 30 35 36 35 36 37 28 29 30 38 28 29 NOTE: Drawings for illustration purpose only. Actual product may vary. Not to scale.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 163 PARTS REFERENCE English PARTS REFERENCE (continued) Before assembling your product, please take a few minutes to check the contents and become familiar with all the parts. REF. NO.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 163 SETUP I NSTRUCTIONS English POOL OUTLET - STRAINER & PLUNGER VALVE SETUP The strainer grid prevents large objects from jamming and/or damaging the filter pump. If your pool has an inflatable top ring, install the strainer, nozzle and plunger valve before inflating the pool liner top ring. The part numbers here onward refer to the parts depicted in the Parts List section of this manual.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 163 SETUP I NSTRUCTIONS English POOL INLET - NOZZLE & PLUNGER VALVE SETUP 1. In a counter-clockwise motion unscrew plunger valve union from the threaded strainer connector (33) (see drawing 5). Be careful not to lose the step rubber washer (30). Place the plunger valve on the ground in a safe place. 2. In a counter-clockwise motion unscrew the strainer nut (31) from the threaded connector (33).
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 163 PRODUCT SPECIFICATIONS The sand filter removes suspended particles and sanitize your pool. Pool chemistry is a specialized area and you should consult your local pool service specialist for details. Power: 110-120 Volt AC Amperage: Saltwater System - 0.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 163 SETUP I NSTRUCTIONS English SETUP INSTRUCTIONS (continued) 4. In a clockwise motion screw filter housing nut (17) onto the motor water inlet (See drawings 12.1 & 12.2). 12.2 12.1 17 17 5. Replace the basket (16) and leaf trap cover (14) back to the pre-filter housing (See drawings 13.1 & 13.2). 13.1 14 13.2 41 16 Sand tank installation: 1. 2. 3.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 163 SETUP I NSTRUCTIONS English SETUP INSTRUCTIONS (continued) Sand loading: IMPORTANT: Use No. 20 silica sand or glass sand with particle size range 0.45 to 0.85 mm (0.018 to 0.033 inches) and a Uniformity Coefficient less than 1.75. NOTE: Before loading the tank with sand, ensure the center pipe hub assembly is securely in place at the bottom of the tank, and vertically centered inside the tank. 1. 2.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 163 SETUP I NSTRUCTIONS English SETUP INSTRUCTIONS (continued) WARNING Improper tank valve and clamp assembly could cause the valve and clamp to blow off and cause serious injury, property damage or death. 6-way valve installation: 1. 2.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 163 SAND FILTER PUMP HOSE CONNECTION SETUP WARNING • Position this product away from the pool, so as to prevent children from climbing on it and accessing the pool. The 6-way valve has three hose connection ports. 1. Connect one hose (12) end to the pre-filter inlet and the other end of the hose to the lower plunger valve with the strainer. Ensure the hose nuts are securely tighten. 2.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 163 SETUP I NSTRUCTIONS English SAND FILTER PUMP HOSE CONNECTION SETUP (continued) For NON-INTEX pool: 1. Connect the hose (12) to the pool inlet/outlet connection with a large hose clamp. Tighten securely. Remove the drain valve (3) from the 6-way valve outlet and connect the hose to the outlet. 12 POOL LARGE HOSE CLAMP 3 For INTEX pool size 16' and below: 1.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 163 OPERATI NG I NSTRUCTIONS English OPERATING INSTRUCTIONS WARNING • Risk of electric shock. Connect this product only to a grounding type receptacle protected by a ground-fault circuit interrupter (GFCI) or residual current device (RCD). Contact a qualified electrician if you cannot verify that the receptacle is protected by a GFCI/RCD.
WASTE WASTE WASTE WASTE BA CK WA SH BA CK WA SH BA CK WA SH WAS English 163 OPERATING INSTRUCTIONS (continued) 30 29 31 FIL TE R SE RIN FIL TE R FIL TE R FIL TE R WASTE SE RIN SE RIN FIL TE R WASTE FIL TE R SE RIN FIL TE R BA CK WA SH BA CK WA SH E OS CL E OS CL Initial startup and operation: Before operating, be sure that: • All the hoses have been connected and tightened securely, and correct amount of filter sand have been loaded.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 163 OPERATI NG I NSTRUCTIONS English OPERATING INSTRUCTIONS (continued) 5. Switch off the pump, change the 6-way valve to “RINSE” position (see drawing 28). 6. Switch on the pump and run the pump for about one minute to level out the sand bed after backwashing the sand media. 7. Switch off the pump, change the 6-way valve to “FILTER” position (see drawing 26). 8. Switch on the pump.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 163 OPERATI NG I NSTRUCTIONS English SALTWATER SYSTEM OPERATION 1. Start up the unit: Plug the power cord into the electrical outlet and test the GFCI/RCD (circuit breaker). Switch on the unit. With the Filter Pump turned “ON” and operating. Flashing code“00” appears on the electronic control station’s LED, indicating that the unit is ready to be programmed. 2.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 163 OPERATI NG I NSTRUCTIONS English SALTWATER SYSTEM OPERATION (continued) 6. Boost cycle • If the test result is below 0.1ppm, press and hold “BOOST” button for 5 seconds until the indicator lights up and the LED display display “80”. This indicates that the saltwater system has started copper ion and more chlorine sanitizer production.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 163 SALT & POOL W ATER VOLUM ES English SALT & POOL WATER VOLUMES • Which kind of salt to use: Use only Sodium Chloride Salts Use only sodium chloride (NaCl) salt that is at least 99.8% pure. It is also acceptable to use water conditioning salt pellets (the compressed forms of evaporated salt). However, it will take a longer time for them to dissolve.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 English 163 INTEX POOLS SALT TABLE This table shows the dosage of salt needed to achieve and maintain the optimal 3000 ppm salt level. Pool Size Water Capacity (Calculated at Salt Needed for Salt Needed when 90% for Frame Pool and 80% Startup Low Salt Detected for Easy Set & Oval Pool) 3.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 English 163 INTEX POOLS CYANURIC ACID TABLE Cyanuric acid is a chemical that reduces the loss of chlorine in water due to ultraviolet rays. To maintain maximum performance, we recommend that the cyanuric acid level be maintained at approximately 1% of the salt, i.e. 100 Lbs (45 Kgs) salt x1% = 1 Lbs (0.45 Kgs) cyanuric acid.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 English 163 SALT CALCULATION FORMULA FOR ALL POOLS Salt Needed for Startup (Lbs) Salt Needed for Startup (Kgs) Water Capacity (Gals) x 0.025 Water Capacity (Liters) x 0.003 Salt Needed when Salt Needed when Low Salt Detected (Lbs) Low Salt Detected (Kgs) Water Capacity (Gals) x 0.0067 Water Capacity (Liters) x 0.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 163 MAI NTENANCE English MOTOR PRE-FILTER CLEANING AND MAINTENANCE 1. Make sure the filter pump is switched off, then disconnect the power cord from the electrical outlet. 2. Grasp a plunger valve handle. Turn the handle counter-clockwise, push down until it stops and then turn it clockwise until the plastic protruding notch anchors in the "0/1" position. Repeat for the second plunger valve.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 163 MAI NTENANCE English ELECTROLYTIC CELL CLEANING If the pool water is hard (high mineral content) the cell may require periodic manual cleaning. To maintain maximum performance, we recommend that you open and visually inspect the electrolytic cell (22) once every month. The following steps are some instructions on how to clean your cell. 1.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 163 M AI NTENANCE English MAINTENANCE (continued) INTEX® COPPER ION TEST STRIPS (PACKED WITH THE PRODUCT) The Copper Ion Test Strips can be used to test the copper ion concentration in the water. Directions and Use 1. Dip the entire strip into the water for 3 seconds, then remove it. 2. Hold the strip level for 15 seconds. Do not shake excess water from the strip. 3.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 163 M AINTENANCE English POOL MAINTENANCE & CHEMICAL DEFINITIONS Preferred Water Chemistry Reading Minimum Ideal Copper Ions 0 0.1 - 0.2 ppm Free Chlorine 0 0.4 - 1.5 ppm 0 0 ppm Combined Chlorine pH 7.2 7.4 - 7.6 Total Alkalinity 100 ppm 100 - 140 ppm Calcium Hardness 150 ppm 200 - 400 ppm Stabilizer (Cyanuric Acid) 10 ppm 30 - 50 ppm Maximum 0.2 ppm 3.0 ppm 0.2 ppm 7.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 163 MAI NTENANCE English LONG TERM STORAGE & WINTERIZATION CAUTION Allowing the water to freeze will damage the sand filter and void the warranty. If anti-freeze solution is needed, use only propylene glycol. Propylene glycol is non-toxic and will not damage plastic system components; other anti-freezes are highly toxic and may damage plastic components in the system. 1.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 163 TROUBLESHOOTING GUIDE TROUBLE CAUSE SOLUTION FILTER MOTOR FAILS TO START • Line cord must be plugged into a 3 • The power cord is loose. wire outlet that is protected by a Class • The GFCI/RCD circuit breaker A Ground Fault Circuit Interrupter, or is tripped. RCD. • Motor too hot and overload • Reset circuit breaker. If circuit breaker protection is shut off.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 163 TROUBLESHOOTING GUIDE (continued) PROBLEM INSUFFICIENT CHLORINE INSUFFICIENT COPPER ION LEVEL POOL IS STAINED WHITE FLAKES IN THE WATER NO LED DISPLAY GREEN HAIR CAUSE • Without cyanuric acid. • Insufficient operating hours of the Saltwater System. • The salt level in the pool water is less than 2000ppm. This is insufficient. • Chlorine loss due to intense sunlight exposure.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 English 163 TROUBLESHOOTING GUIDE (continued) LED PANEL CODE PROBLEM SOLUTION LED Panel Code Flash & Alarm On (NOTE: Always turn off the power before cleaning and servicing). 1. Circulation line is blocked. 2. Incorrect inlet and outlet hose direction. 3. Scale on the flow sensor. 4. Flow sensor cord is loose. 5. Flow sensor failure. 1. Dirt or scale on titanium plates. 2. Low salt level / No salt. 3.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 163 COMMON POOL PROBLEMS PROBLEM DESCRIPTION CAUSE SOLUTION ALGAE • Greenish water. • Green or black spots on pool liner. • Pool liner is slippery and/or has a bad odor. • Chlorine and pH levels need adjustment. • Super chlorinate with shock treatment. Correct pH to your pool store's recommended level. • Vacuum pool bottom. • Maintain proper chlorine level.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 163 SAFETY GUIDELINES English GENERAL AQUATIC SAFETY Water recreation is both fun and therapeutic. However, it involves inherent risks of injury and death. To reduce your risk of injury, read and follow all product, package and package insert warnings and instructions.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 English 163 LIMITED WARRANTY Your Sand Filter Pump & Saltwater system has been manufactured using the highest quality materials and workmanship. All Intex products have been inspected and found free of defects prior to leaving the factory. This Limited Warranty applies only to the Sand Filter Pump & Saltwater system and accessories listed below.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 English COUNTRIES/REGIONS SERVICE CENTER LOCATIONS • UNITED STATES • CANADA INTEX RECREATION CORP. 1665 Hughes Way Long Beach, CA 90801 Tel: 1-800-234-6839 Fax: 310-549-2900 Website: www.intexcorp.com (U.S./Canada only) Consumer Service Hours: 8:30 am to 5:00 pm Pacific Time, Mon. thru FRI. only. • MEXICO KAY INTERNACIONAL, S.A. DE C.V. SAN JERONIMO # 550- INT.501 Y 502. COL. JARDINES DEL PEDREGAL. C.P.
(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011 INTEX ® English For Residents of the U.S. & Canada: INTEX RECREATION CORP. Attn: Consumer Service 1665 Hughes Way Long Beach, CA 90801 Phone: 1-800-234-6839 Fax: (310) 549-2900 Consumer Service Hours: 8:30 am to 5:00 pm Pacific time Monday thru Friday only Website: www.intexcorp.com For Residents outside of the U.S. and Canada: Please refer to the Service Center Locations ©2011 Intex Marketing Ltd.