PM4i Mid-Range Printer Spare Parts Catalog
Intermec Technologies Corporation Worldwide Headquarters 6001 36th Ave.W. Everett, WA 98203 U.S.A. www.intermec.com The information contained herein is provided solely for the purpose of allowing customers to operate and service Intermec-manufactured equipment and is not to be released, reproduced, or used for any other purpose without written permission of Intermec Technologies Corporation.
Document Change Record This page records changes to this document. The document was previously released as version 1-960607-05. Version Number Date Description of Change 940-002-004 4/2012 Revised to update the description of the media supply roll post assembly. 940-002-003 4/2011 Revised to update the parallel interface part number. 940-002-002 1/2010 Revised to update printhead part number. 940-002-001 12/2009 Revised to include changes for the Asterix Upgrade Program.
iv PM4i Mid-Range Printer Spare Parts Catalog
Contents Contents PM4i Spare Parts Catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Spare Parts Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 PM4i Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents vi PM4i Mid-Range Printer Spare Parts Catalog
PM4i Spare Parts Catalog This spare parts catalog contains information about spare parts and accessories for the Intermec PM4i Mid-Range Printer. For information about parts not included in this catalog, please contact your Intermec Service representative. Information in this manual is subject to change without prior notice and does not represent a commitment on the part of Intermec.
Spare Parts Overview This section contains information about spare parts for the PM4i printer. Use the overview illustration and tables to locate and identify each spare part assembly.
PM4i Spare Parts (continued) Callout Description Page 11 Optional printheads 12 12 Transfer ribbon mechanism 16, 17, 19 13 Cutter and tray (option) 27 14 Front Door 21 15 Label taken sensor (option) 42 16 Print mechanism 11, 12, 15 Chassis 11 Label stop sensor 16 CPU board 28 Power supply unit 29 Serial/parallel interface kits 30, 31, 32 EasyLAN Ethernet/wireless interface kits 33, 34 RFID kits 35, 36, 37, 38, 39, 40 PM4i Accessories Part Number RoHS Part Number Descriptio
PM4i Spare Parts This section contains detailed illustrations, descriptions, and part numbers for the PM4i spare parts. Note that the description text is not necessarily the same as the text on drawings, packing slips, or invoices.
Chassis 2 1 Chassis Spare Parts Callout Part Number Description 1 1-992328-90 Rubber foot (4 pieces in each printer) 12-pack 2 1-206350-02 Bottom plate (M4) PM4i Mid-Range Printer Spare Parts Catalog Notes 11
Print Mechanism (Media Compartment Side) 4 3 2 1 16 15 14 13 12 5 6 11 12 10 9 8 7 PM4i Mid-Range Printer Spare Parts Catalog
Print Mechanism (Media Compartment Side) Spare Parts Callout Part Number RoHS Part Number Description 1 1-010043-90 1-010043-91 1-010044-90 1-010044-91 1-010045-90 710-047-900 1-010043-900 1-010043-910 1-010044-900 1-010044-910 1-010045-900 PM4D 406 dpi printhead assembly Thermal printhead assembly (8 dots/mm) Thermal printhead assembly (8 dots/mm) Thermal printhead assembly (11.81 dots/mm) Thermal printhead assembly (11.
Print Mechanism (Electronics Compartment Side 1) 1 2 4 3 4 Print Mechanism (Electronics Compartment Side 1) Spare Parts 14 Callout Part Number Description Notes 1 1-995103-01 Belt 2 1-206039-02 Vibration damper 4 required 3 1-206960-11 Stepper motor assembly Includes pulleys 4 1-206100-01 Pulley assembled PM4i Mid-Range Printer Spare Parts Catalog
Print Mechanism (Electronics Compartment Side 2) 1 4 3 2 Print Mechanism (Electronics Compartment Side 2) Spare Parts Callout Part Number RoHS Part Number Description 1 1-206106-95 2 Notes Headlift linkage assembly 1-974001-011 RoHS sensor headlift assembly, PM4 3 1-206352-01 Crank shaft (M4) 4 1-206150-95 Pressure arm assembly PM4i Mid-Range Printer Spare Parts Catalog Also included in P/N 1-206106-95 15
Label Stop Sensor 1 Label Stop Sensor Spare Parts 16 Callout Part Number Description Notes 1 Label stop sensor Complete unit includes cables and paper guide 1-206147-01 PM4i Mid-Range Printer Spare Parts Catalog
Ribbon Supply Unit 1 3 2 Ribbon Supply Unit Spare Parts Callout Part Number Description Notes 1 1-974002-001 Ribbon sensor assembly Includes cable 2 1-206112-02 Ribbon supply unit assembly Bobbin, hub with code disc, and spring clutch 3 1-206266-01 Bobbin plate PM4i Mid-Range Printer Spare Parts Catalog 17
Ribbon Rewind Unit 4 3 1 2 Ribbon Rewind Unit Spare Parts 18 Callout Part Number Description Notes 1 1-206271-00 Hub 2 1-206111-02 Bobbin 3 1-206266-01 Bobbin plate 4 1-206112-02 Ribbon supply assembly Includes P/N 1-206271-00 and P/N 1-206111-02 PM4i Mid-Range Printer Spare Parts Catalog
Ribbon Motor 1 2 5 3 4 Ribbon Motor Spare Parts Callout Part Number RoHS Part Number Description Notes 1 1-206159-90 1-206159-900 Ribbon motor assembly Includes gear wheel and cable 2 1-994059-008 Screw, MRT 4X8 ZP 3 required 3 1-206332-00 Gear wheel 4 1-206132-00 Motor plate assembly 5 1-994058-005 Screw, MRT 3X5 ZP PM4i Mid-Range Printer Spare Parts Catalog 2 required 19
Side Doors 1 2 3 4 Side Doors Spare Parts 20 Callout Part Number Description Notes 1 1-206135-91 Side door (standard) Includes window and label No hinges 2 1-206138-00 Hinge assembly 3 1-206177-90 Side door with keylock 4 1-206153-02 Window assembly (M4) Includes hinges PM4i Mid-Range Printer Spare Parts Catalog
Front Door 1 Front Door Spare Parts Callout Part Number Description 1 Door, front, RoHS compliant 1-206141-00 PM4i Mid-Range Printer Spare Parts Catalog 21
Media Supply Roll Post 1 2 3 Media Supply Roll Post Spare Parts Callout Part Number Description 22 Notes 1 1-206383-90 Media supply roll post assembly Includes small edge guide and screw only, order large edge guide P/N 1-206384-05 separately 2 1-206384-05 Edge guide, large 3 1-206438-01 Edge guide, small PM4i Mid-Range Printer Spare Parts Catalog
Label Slack Absorber 1 3 2 Label Slack Absorber Spare Parts Callout Part Number Description 1 1-206318-00 Label slack absorber assembly Includes edge guide, spring, shaft, and screw 2 1-040329-00 Edge guide 3 1-040321-00 Spring PM4i Mid-Range Printer Spare Parts Catalog Notes 23
Media Supply Roll Hub Kit (Option) 1 2 3 4 5 Media Supply Roll Hub Kit Spare Parts Callout Part Number RoHS Part Number Description 1-206651-70 1-206651-700 Media supply roll hub kit 1 1-206172-00 Media supply roll hub assembly 2 1-150166-00 Bobbin assembly 3 1-776290-00 Media roll retainer 4 1-040327-52 Bobbin adapter 5 1-206158-01 Paper low sensor assembly 24 Notes Includes all illustrated parts For core inner diameter 76 mm/3 in PM4i Mid-Range Printer Spare Parts Catalog
Fanfold Guide (Option) 1 Fanfold Guide Spare Parts Callout Part Number Description Notes 1 Fanfold guide assembly Complete unit 1-206651-80 PM4i Mid-Range Printer Spare Parts Catalog 25
Liner Takeup Unit 1 4 3 2 Liner Takeup Unit Spare Parts Callout Part Number Description Notes 1 1-206571-90 Liner takeup unit assembly Includes hub, spring clutch, pulley, shaft, belt, and guide shaft 2 1-206226-01 Brace 3 1-206224-00 Shaft 4 1-995103-05 Timing belt 26 PM4i Mid-Range Printer Spare Parts Catalog
Paper Cutter Kit (Option) 1 6 3 5 4 2 Paper Cutter Kit Spare Parts Callout Part Number RoHS Part Number Description Notes 1 1-206012-90 1-206012-900 Cutter kit assembly Complete kit 2 1-971650-50 1-971150-001 Cutter board assembly RoHS cutter board PM assembly / ASX 3 1-206163-01 4 1-206164-00 Cover 5 1-206432-00 Tray 6 1-994059-006 Screw, MRT 4X6 ZP PM4i Mid-Range Printer Spare Parts Catalog Cutter assembly 27
CPU Board J30 J20 J21 J10 1-971630-00 PO2 2 P35 1 CPU Board Spare Parts Callout Part Number RoHS Part Number Description Notes 1 1-971630-90 1-971130-900 1-971156-900 CPU board assembly MLB PM4D Flash and DRAM SIMMs not included Different layout than P/N 1-971630-90 2 1-995190-01 Spacer screw DSS M4070 Not shown, used to secure optional interface boards J21 1-020040-04 1-020040-08 1-020040-16 1-020040-004 1-020040-008 Flash SIMM 4MB (Boot) Flash SIMM 8MB (Boot) Flash SIMM 16MB (Boot) F
Power Supply Unit 1 2 Power Supply Unit Spare Parts Callout Part Number Description Notes 1 1-971131-001 or Power supply assembly P/N 1-971131-002 replaces 1-971131-002 P/N 1-971131-001 2 1-206170-00 PM4i Mid-Range Printer Spare Parts Catalog Cooling plate assembly 29
Double Serial Interface Kit (Fingerprint Option) 1 IC23 B IC21 C11 C10 A C12 1-971642-01 C63 R24 R27 R30 IC8 C60 R28 R29 A R26 K NC J9 R19 F9 C64 IC7 R25 D1 K Z1 A R21 C62 B J8 A R20 C40 R32 P3 IC24 J5 C C13 IC22 R31 R33 R34 A R22 NC K B Z2 A C R23 F14 F10 F15 F11 F16 F12 J10 R35 J7 C61 F13 C36 RS232: IC21, J6A RS422: IC22, J6B, J7, J8 20MACL: IC23, IC24, J5 J9*, J10* *: TRANSM.=J9, RECEIV.
Serial/Industrial Interface Kit (Fingerprint Option) C64 C63 1 IC23 C40 R32 10P R33 IC20 IC24 R31 R34 R35 R36 R37 1-971643-01 C21 C60 R27 IC26 R26 IC27 C62 IC25 C65 R41 R51 C23 C22 R43 R42 R53 R52 C24 R54 R44 C25 C26 R45 R55 C27 R46 R56 R47 R57 C28 R48 R58 R38 R25 R24 R23 R22 P3 R21 R28 IC21 REL4 C61 C51 C67 IC22 IC2 IC28 REL3 C36 C34 REL2 IC3 C66 REL1 P1 RS232: IC11, J2A C33 RS422: IC12, J3, J4 C3 C4 RS485: IC13, J1, J4* C35 IC10 * IF EN
IEEE 1284 Parallel Interface Kit (Option) 1 1-971641-02 P01 F18 F17 R17 F16 R16 F15 R11 F14 R10 F13 R15 F12 R14 F11 R13 F10 R12 F8 R8 F7 R7 F6 R18 R6 F5 2 R5 IC5 F4 R4 F3 C1 C2 R2 C13 R19 R3 F2 R1 P3 P1 IC3 F1 F9 R9 D1 C9 F19 C3 C11 C8 IC1 IC4 C5 C10 C14 IC6 C4 C7 R22 R21 C12 IC2 R20 C6 IEEE 1284 Parallel Interface Kit Spare Parts Callout Part Number RoHS Part Number Description 1 1-971641-80 1-971141-800 2 1-994058-005 32 Notes IEEE 1284 parallel inte
EasyLAN Ethernet Interface Kit (Option) 1 2 EasyLAN Ethernet Interface Kit Spare Parts Callout Part Number 1 1-975569-00 2 1-971645-80 RoHS Part Number Description Notes RJ45 extension cable 1-971145-800 PM4i Mid-Range Printer Spare Parts Catalog EasyLAN Ethernet interface kit Complete kit includes CD-ROM 33
EasyLAN Wireless Interface Kit (Option) 2 1 EasyLAN Wireless Interface Kit Spare Parts Callout Part Number RoHS Part Number Description Notes 1 1-971646-80 1-971146-800 Complete kit includes CD-ROM 2 066147-002 34 EasyLAN wireless interface kit Antenna, TNC, 2.
RFID Kit (IM4 869 MHz) (Option) 1 4 3 5 2 RFID Kit (IM4 869 MHz) Spare Parts Callout Part Number Description Notes 1 RFID kit (869 MHz) Complete kit 2 1-207150-001 Antenna (coupler) RFID PM4i assembly 3 245-299-200 4 1-971144-003 I/O board 1-971144-810 UART + RFID, RS-232 kit 5 1-974010-012 Dual slot I/O bus cable RFID module (869 MHz) 1-207022-001 RFID label (869 MHz) PM4i Mid-Range Printer Spare Parts Catalog Not shown 35
RFID Kit (IM4 915 MHz) (Option) 1 4 3 5 2 RFID Kit (IM4 915 MHz) Spare Parts 36 Callout Part Number Description Notes 1 1-207201-100 RFID kit (915 MHz) Complete kit 2 1-207150-001 Antenna (coupler) RFID PM4i assembly 3 245-299-240 4 1-971144-003 I/O board 5 1-974010-012 Dual slot I/O bus cable RFID module (915 MHz) PM4i Mid-Range Printer Spare Parts Catalog
RFID Kit (IM5 869 MHz) (Option) 1 2 8 9 3 4 6 5 7 RFID Kit (IM5 869 MHz) Spare Parts Callout Part Number RoHS Part Number Description 1 1-207028-800 2 1-975624-20 1-974034-020 IM5 power cable 3 1-971647-90 1-971147-900 I/O board 4 1-975567-01 5 1-975623-11 6 224-423-401A 7 1-206586-10 1-206586-90 Antenna 869 MHz, RFID PM4i assembly 8 1-975626-20 1-974032-020 SMA to MMCX adapter cable 9 345-005-001 RFID kit (IM5 869 MHz) Notes Complete kit Dual Slot I/O Bus Cable 1-9740
RFID Kit (Class 1, 915 MHz) (Option) 1 2 3 4 5 RFID Kit (Class 1, 915 MHz) Spare Parts Callout Part Number RoHS Part Number Description Notes 1 1-207033-800 2 1-959184-90 1-959184-90 Class 1 RFID module 3 1-971644-90 1-971644-80 1-971144-900 RFID option board UART and RFID option board 4 1-975567-01 5 1-206586-90 RFID kit (Class 1, 915 MHz) Complete kit Dual slot I/O bus cable 1-206586-90 Antenna assembly Includes cable This product is intended for use under a general license or l
RFID Kit (Gen 2, 869 MHz) (Option) 1 2 9 10 8 3 4 5 6 7 RFID Kit (Gen 2, 869 MHz) Spare Parts Callout Part Number Description 1 1-207100-001 RFID kit (Gen 2, 869 MHz) 2 1-975624-20 IM5 power cable 3 1-971747-90 I/O board 4 1-975567-01 Dual slot I/O bus cable 5 1-975623-11 IM5 data cable 6 IM5A002003 IM5 module 869 MHz + terminator 7 1-207112-900 Antenna (coupler) RFID PM4i assembly 8 1-94032-020 SMA to MMCX adapter cable 9 345-005-001 Terminator, SMA plug 10 1-207021-001 B
RFID Kit (Gen 2, 915 MHz) (Option) 1 2 9 10 8 3 4 5 6 7 RFID Kit (Gen 2, 915 MHz) Spare Parts Callout Part Number Description Notes 1 1-207101-001 RFID kit (Gen 2, 915 MHz) 2 1-975624-20 IM5 power cable 3 1-971647-90 I/O board 4 1-975567-01 Dual slot I/O bus cable 5 1-975623-11 IM5 data cable 6 IM5A002014 IM5 module 915MHz + terminator 7 1-207112-900 Antenna (coupler) RFID PM4i assembly 8 1-974033-020 RSMA to MMCX adapter cable 9 345-005-001 10 1-207021-001 Bracket assembly
RFID Kit 920 MHz, Hong Kong (Option) Note: There is no diagram available for this kit.
Label Taken Sensor (Option) 1 Label Taken Sensor Spare Parts Callout Part Number RoHS Part Number Description 1 42 1-206652-80 1-206652-800 Notes Label taken sensor kit Complete kit includes 2 cable clips PM4i Mid-Range Printer Spare Parts Catalog
PM4i Mid-Range Printer Spare Parts Catalog 43
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