SGM PilotBox Manual Installation
Copyright © September 11 INSYS MICROELECTRONICS GmbH Any duplication of this manual is prohibited. All rights on this documentation and the devices are with INSYS MICROELECTRONICS GmbH Regensburg. Trademarks The use of a trademark not shown below is not an indication that it is freely available for use. MNP is a registered trademark of Microcom Inc. IBM PC, AT, XT are registered trademarks of International Business Machine Corporation.
Content 1 Safety.......................................................................................................5 1.1 Usage According to the Regulations .....................................................................5 1.2 Permissible Technical Limits..................................................................................6 1.3 Defects Liability Terms ..........................................................................................6 1.4 1.
SGM PilotBox 1 Safety Safety The Safety section provides an overview about the safety instructions, which must be observed for the operation of the product. The product is constructed according to the currently valid state-of-the-art technology and reliable in operation. It has been checked and left the factory in flawless condition concerning safety. In order to maintain this condition during the service life, the instructions of the valid publications and certificates must be observed and followed.
Safety 1.2 SGM PilotBox Permissible Technical Limits The product is only intended for the use within the permissible technical limits specified in the data sheets. The following permissible limits must be observed: The ambient temperature limits must not be fallen below or exceeded. 1.3 The supply voltage range must not be fallen below or exceeded. The maximum humidity must not be exceeded and condensate formation must be prevented.
SGM PilotBox 1.4 Safety Marking of Warnings and Notes 1.4.1 Symbols and Key Words Danger! Risk of severe or fatal injury One of these symbols in conjunction with the key word Danger indicates an imminent danger. It will cause death or severe injuries if not avoided. Warning! Personal injury This symbol in conjunction with the key word Warning indicates a possibly hazardous situation. It might cause death or severe injuries if not avoided.
Safety 1.5 SGM PilotBox Responsibilities of the Operator As a matter of principle, the operator must observe the legal regulations, which are valid in his country, concerning operation, functional test, repair and maintenance of electrical devices. 1.6 Qualification of the Personnel The installation, commissioning and maintenance of the product must only be performed by trained expert personnel, which has been authorised by the plant operator.
SGM PilotBox 1.9 Safety General Safety Instructions Caution! Moisture and liquids from the environment may seep into the interior of the product! Fire hazard and damage of the product. The product must not be used in wet or damp environments, or in the direct vicinity of water. Install the product at a dry location, protected from water spray. Disconnect the power supply before you perform any work on a device which may have been in contact with moisture.
Safety SGM PilotBox Caution! Damage due to chemicals! Ketones and chlorinated hydrocarbons dissolve the plastic housing and damage the surface of the device. Never let the device come into contact with ketones (e.g. acetone) or chlorinated hydrocarbons, such as dichloromethane.
SGM PilotBox Scope of Delivery Scope of Delivery 2 The scope of delivery for the SGM PilotBox includes all accessories listed below. Please check if all accessories are included in the box. If a part is missing or damaged, please contact your distributor.
Technical Data SGM PilotBox 3 Technical Data 3.1 Physical Features Caution! Overvoltage and voltage peaks from the mains supply! Fire hazard and damage of the product due to overvoltage. Install suitable overvoltage protection. All specified data was measured with nominal input voltage, at full load, and an ambient temperature of 25 . The limit value tolerances are subject to the usual variations.
SGM PilotBox Display Elements 4 Display Elements 4.
Display Elements 4.
SGM PilotBox Connections and Signals 5 Connections and Signals 5.
Connections and Signals SGM PilotBox Terminal Description Description 1 12..
SGM PilotBox Connections and Signals Term. Signal Description 6 7 Setting the maximum possible charging current The charging current is usually limited by the capacity of the charging station and will be set using these two inputs.
Connections and Signals SGM PilotBox Term. Signal Description 9 10 Control for output of the currently set charging current This output issues the currently set charging current and is only effective, if the output "Plugin_Detection" is enabled, i.e. a charging cable is plugged.
SGM PilotBox 5.3 Connections and Signals Connection with Different Ventilation Situations When using a ventilation, the input"Ventilation_Feedback" (Ventilation_FB, terminal 5) must be connected such that it becomes enabled with properly operating ventilation. If the ventilation does not provide such a signal or in case of an outdoor use, the input "Ventilation_Feedback" can be connected to the output "Ventilation". Danger! Explosion hazard! Risk of fatal injury from explosive gas.
Connections and Signals 5.5 Exemplary Connection An exemplary connection of the SGM PilotBox is shown in the following.
SGM PilotBox 6 Function Overview Function Overview The SGM PilotBox provides you with the following functions: Support of the IEC 61851 standard, charging method Mode 3 - Pilot signal generation and monitoring incl. duty cycle for signalling the max.
Meaning of the Symbols and the Formatting in this M l 7 SGM PilotBox Meaning of the Symbols and the Formatting in this Manual This section describes the definition, formatting and symbols used in this manual. The various symbols are meant to help you read and find the information relevant to you. The following text is structured like a typical operating instruction of this manual.
SGM PilotBox 8 Mounting Mounting This section describes how to mount the SGM PilotBox to a DIN rail, connect the power supply and the control lines and remove it again. Caution! Moisture and liquids from the environment may seep into the interior of the SGM PilotBox! Fire hazard and damage of the product. The SGM PilotBox must not be used in wet or damp environments, or in the direct vicinity of water. Install the SGM PilotBox at a dry location, protected from water spray.
Mounting SGM PilotBox Mounting the device to the DIN rail How to mount the SGM PilotBox to a DIN rail: 1. Position the device at the DIN rail as seen in the following diagram. There are snap-in hooks at the upper and lower edge of the DIN rail groove of SGM PilotBox. Hook the upper one into place behind the upper edge of the DIN rail. (similar representation) 2. Lift the SGM PilotBox perpendicular to the DIN rail until the lower, flexible snap-in hooks engages in the DIN rail.
SGM PilotBox Mounting 3. Connect the control lines to the respective terminals of the connectors analogue to the power supply. 4. Connect all connectors to the associated sockets at the SGM PilotBox. The SGM PilotBox is connected now. Removing the device from the DIN rail How to remove the SGM PilotBox from a DIN rail in a switch cabinet: You will need a Phillips screwdriver with a 4.5 mm blade. All connectors at the SGM PilotBox are detached. 1.
Mounting SGM PilotBox (similar representation) 3. While you hold the plastic spring apart with the lower snap-in hook, pull the SGM PilotBox away from the DIN rail. 4. Un-hook the SGM PilotBox and take it off perpendicularly to the DIN rail. 26 The plastic spring of the snap-in hook is stretched. The SGM PilotBox is removed again.
SGM PilotBox 9 Troubleshooting Troubleshooting The following table shows typical errors and their cause to support troubleshooting. Error Cause LED "Release" blinks, charging will not be started Operating voltage too low. The operating voltage must be at least 10,8 V (12 V -10%) that the connector locking actuator can be controlled safely. If the operating voltage is too low, the buffer in the SGM PilotBox cannot be charged completely and the LED "Release" blinks to signal charging.
Tables and Diagrams 10 Tables and Diagrams 10.1 List of Tables SGM PilotBox Table 1: Physical Features ....................................................................................... 12 Table 2: Descriptions of the LED display elements at the device............................ 13 Table 3: Meaning of the LED displays..................................................................... 14 Table 4: Description of the connections..................................................................
SGM PilotBox 11 Index Index Accessories ..................................... 11 Additional information..................... 22 Alternative results ........................... 22 Ambient temperature ...................... 12 Cable lengths .................................. 19 Charging cable ................................ 14 Charging contactor.................... 14, 16 Charging current ............................. 16 Charging plug detection.................. 16 Checkmark .............................
