Product Manual

ManualsBrandsIngersoll Rand ManualsAir Operated Oil PumpsARO Air-Operated Double Diaphragm Oil Pump — 1/2in. Ports, 12 GPM, Aluminum/Nitrile

OPERATOR’S MANUAL PD05X-XXX-XXX-B

PE05X-XXX-XXX-B

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

RELEASED: 8-27-08

REVISED: 7-15-16

(REV: L)

1/2" DIAPHRAGM PUMP

1:1 RATIO (METALLIC)

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506

arozone.com

SERVICE KITS

Refer to Model Description Chart to match the pump material

options.

637427-XX for uid section repair (see page 4).

637428 for air section repair (see pages 6 and 8).

PUMP DATA

Models . . . . . . . . . . . . . . . . . see Model Description Chart for “-XXX”

Pump Type . . . . . . . . . . . . . Metallic Air Operated Double Diaphragm

Material . . . . . . . . . . . . . . . . see Model Description Chart

Weight . . PX05A-XAS-XXX-B . . . . . . . . . . . . 10.36 lbs (4.70 kgs)

PX05A-XSS-XXX-B . . . . . . . . . . . . 16.57 lbs (7.52 kgs)

PX05R-XAS-XXX-B . . . . . . . . . . . . 8.04 lbs (3.65 kgs)

PX05R-XSS-XXX-B . . . . . . . . . . . . 14.25 lbs (6.46 kgs)

Maximum Air Inlet Pressure . . . . . . . . . . . 100 p.s.i.g. (6.9 bar)

Maximum Material Inlet Pressure . . . . . . 10 p.s.i.g. (0.69 bar)

Maximum Outlet Pressure . . . . . . . . . . . . . 100 p.s.i.g. (6.9 bar)

Air Consumption @ 40 p.s.i. . . . . . . . . . . . . . 1 c.f.m. / gallon (approx.)

Maximum Flow Rate (ooded inlet) . . . 12.0 g.p.m. (45.4 l.p.m.)

Displacement / Cycle @ 100 p.s.i.g. . . . . 0.039 gal. (0.15 lit.)

Maximum Particle Size . . . . . . . . . . . . . . . . 3/32” dia. (2.4 mm)

Maximum Temperature Limits (diaphragm / ball / seat material)

E.P.R. / EPDM . . . . . . . . . . . . . . . . . . . -60° to 280° F (-51° to 138° C)

Hytrel® . . . . . . . . . . . . . . . . . . . . . . . . . -20° to 180° F (-29° to 82° C)

Nitrile . . . . . . . . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C)

Polypropylene. . . . . . . . . . . . . . . . . . 35° to 175° F (2° to 79° C)

Polyurethane . . . . . . . . . . . . . . . . . . . 10° to 150° F (-12° to 66° C)

Santoprene® . . . . . . . . . . . . . . . . . . . -40° to 225° F (-40° to 107° C)

PTFE . . . . . . . . . . . . . . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C)

Viton® . . . . . . . . . . . . . . . . . . . . . . . . . . -40° to 350° F (-40° to 177° C)

Dimensional Data . . . . . . . . . . . . . . . . . . . . . . see pages 11 and 12

Noise Level @ 70 p.s.i., 60 c.p.m. . . . . . . . . . 75.0 db(A)



The pump sound pressure levels published here have been updated to

an Equivalent Continuous Sound Level (L

Aeq

) to meet the intent of ANSI

S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.

NOTICE: All possible options are shown in the chart, however, certain

combinations may not be recommended, consult a representative or

the factory if you have questions concerning availability.

MODEL DESCRIPTION CHART

P X 05 X - X X S - X X X - B

Center Section Material

A - Aluminum

R - Polypropylene

Fluid Connection

A - 1/2 - 14 N.P.T.F. - 1

B - Rp 1/2 (1/2 - 14 BSP parallel)

Ball Material

A - Santoprene T - PTFE

C - Hytrel U - Polyurethane

G - Nitrile V - Viton

S - Stainless steel

Example: Model #PD05A-AAS-SAA-B

Fluid Section Service Kit # 637427-AA

PD05X - XXX - X X X - B

Ball Diaphragm

637427 - X X

Fluid Cap & Manifold Material

A - Aluminum

S - Stainless steel

Diaphragm Material

A - Santoprene T - PTFE / Santoprene

C - Hytrel U - Polyurethane

G - Nitrile V - Viton

L - Long Life PTFE

Seat Material

F - Aluminum

P - Polypropylene

S - 316 Stainless steel

Hardware Material

S - Stainless steel

Electronic Interface

D - None

E - Available

Fluid Section Service Kit Selection

PD05R-XXX-XXX-B PD05A-XXX-XXX-B

Figure 1

Summary of content (12 pages)

PAGE 1
OPERATOR’S MANUAL PD05X-XXX-XXX-B PE05X-XXX-XXX-B INCLUDING: OPERATION, INSTALLATION & MAINTENANCE RELEASED: REVISED: (REV: L) 1/2" DIAPHRAGM PUMP 1:1 RATIO (METALLIC) 8-27-08 7-15-16 READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference. SERVICE KITS Refer to Model Description Chart to match the pump material options.
PAGE 2
OPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE. EXCESSIVE AIR PRESSURE STATIC SPARK HAZARDOUS MATERIALS HAZARDOUS PRESSURE  Obtain Material Safety Data Sheets on all materials from the supplier for proper handling instructions. WARNING EXPLOSION HAZARD. Models containing alu- WARNING EXCESSIVE AIR PRESSURE. Can cause personal injury, pump damage or property damage.
PAGE 3
GENERAL DESCRIPTION MAINTENANCE The ARO diaphragm pump offers high volume delivery even at low air pressure and a broad range of material compatibility options are available. Refer to the model and option chart. ARO pumps feature stall resistant design, modular air motor / fluid sections. Air operated double diaphragm pumps utilize a pressure differential in the air chambers to alternately create suction and a positive fluid pressure in the fluid chambers, ball checks insure a positive flow of fluid.
PAGE 4
PARTS LIST / PX05X-XXX-XXX-B FLUID SECTION  637427-XX Fluid section service kit includes: Balls (see Ball Option, refer to -XX in chart below), Diaphragms (see Diaphragm Option, refer to -XX in chart below) and item 19 (listed below) plus items 144, 174 and 94276 Lubriplate FML-2 grease (pages 6 and 8).
PAGE 5
PARTS LIST / PX05X-XXX-XXX-B FLUID SECTION COLOR CODE Material Diaphragm Color Hytrel Cream Nitrile Black Polyurethane Clear Santoprene Tan PTFE White Viton Yellow (•) 3 Ball Color Black (•) Red (•) Red Tan White Yellow (•) 5 8 7 6 (•) Dot 2 61 (PX05X-XAS-XXX-B)  27 1 4 26   Torque Sequence 61 (PX05X-XSS-XXX-B) FOR THE AIR MOTOR SECTION, SEE PAGES 6 THRU 9.
PAGE 6
PARTS LIST / PX05A-XXX-XXX-B AIR MOTOR SECTION  Indicates parts included in 637428 air section service kit. AIR MOTOR PARTS LIST Item Description (size) Qty Part No. Mtl Item Description (size) Qty Part No.
PAGE 7
PARTS LIST / PX05A-XXX-XXX-B AIR MOTOR SECTION PILOT VALVE PARTS  144 118 169  168  171   123 103L  173 232   174 121 167 140 130 129 201 170 132 144  135 103R  134 123   138 141  200  250  139 111  137 101 118 121 174  173  PILOT VALVE PARTS 136 76  MAJOR VALVE Figure 3  ASSEMBLY TORQUE REQUIREMENTS  NOTE: DO NOT OVERTIGHTEN FASTENERS. (123) screw, 10 - 12 in. lbs (1.13 - 1.36 Nm). (134) bolt, torque to 15 - 20 in. lbs (1.7 - 2.
PAGE 8
PARTS LIST / PX05R-XXX-XXX-B AIR MOTOR SECTION  Indicates parts included in 637428 air section service kit. AIR MOTOR PARTS LIST Item Description (size) Qty Part No. Mtl Item Description (size) Qty Part No.
PAGE 9
PARTS LIST / PX05R-XXX-XXX-B AIR MOTOR SECTION PILOT VALVE PARTS 637438 (optional)  144 118 169  168  171  232 130 129 201 (optional)  123 103L  173  174 121 167 140 107 170 132 129  137  166 144  135 103R  134 123   138 141  200  101  139 111  137 43 118 121 174  173  PILOT VALVE PARTS 136 76  MAJOR VALVE Figure 4  ASSEMBLY TORQUE REQUIREMENTS  NOTE: DO NOT OVERTIGHTEN FASTENERS. (123) screw, 4 - 6 in. lbs (0.45 - 0.68 Nm). (134) bolt, torque to 15 - 20 in.
PAGE 10
TYPICAL CROSS SECTION Models PE05A-XXS-XXX-B Models PE05R-XXS-XXX-B Figure 5 Page 10 of 12 PD05X-XXX-XXX-B (en)
PAGE 11
TROUBLE SHOOTING Product discharged from exhaust outlet.  Check for diaphragm rupture.  Check tightness of (14) bolt. Air bubbles in product discharge.  Check connections of suction plumbing.  Check “O” rings between intake manifold and fluid caps.  Check tightness of (14) bolt. Motor blows air out main exhaust when stalled on either stroke.  Check “U” cups on (111) spool in major valve.  Check (141) valve plate and (140) insert for wear.  Check (169) “U” cup on (167) pilot piston.
PAGE 12
DIMENSIONAL DATA / PX05R-XXS-XXX-B Dimensions shown are for reference only, they are displayed in inches and millimeters (mm). Air Inlet 1/4 - 18 P.T.F. SAE Short P (Outlet) E A Q F L B N G D K C M R J P (Inlet) H DIMENSIONS A B C D - Figure 7 7-11/16” (195.2 mm) 11-1/16” (280.4 mm) 6-1/8” (155.6 mm) 2” (50.8 mm) E F G H - 6-23/32” (170.6 mm) 6” (152.4 mm) 11-21/32” (296.0 mm) 4-7/8” (123.8 mm) Pump Model PX05R-AXS-XXX-B PX05R-BXS-XXX-B J K L M- 5-1/2” (139.7 mm) 5/16” (7.