Product Manual

ManualsBrandsIngersoll Rand ManualsAir Operated Oil PumpsAir-Operated Aluminum Double Diaphragm Pump — 90 GPM, 1/2in. Inlet and Outlet

OPERATOR’S MANUAL PX05X-XXX-XXX-BXXX

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

RELEASED: 8-27-08

REVISED: 4-28-17

(REV: M)

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506

arozone.com

1/2" DIAPHRAGM PUMP

1:1 RATIO (METALLIC)

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS

Refer to Model Description Chart to match the pump mate-

rial options.

637427-XX for uid section repair (see page 5).

637428 for air section repair (see pages 7).

PUMP DATA

Models . . . . . . See Model Description Chart for “-XXX”

Pump Type . . Air Operated Double Diaphragm

Material . . . . . See Model Description Chart

Weight

PX05A-XAS-XXX-BXXX . . . . . . . 10.36 lbs (4.70 kgs)

PX05A-XSS-XXX-BXXX . . . . . . . 16.57 lbs (7.52 kgs)

PX05R-XAS-XXX-BXXX . . . . . . . 8.04 lbs (3.65 kgs)

PX05R-XSS-XXX-BXXX . . . . . . . . 14.25 lbs (6.46 kgs)

Maximum Air Inlet Pressure . . 100 psig (6.9 bar)

Maximum Material

Inlet Pressure . . . . . . . . . . . . . . . . . 10 psig (0.69 bar)

Maximum Outlet Pressure . . . . 100 psig (6.9 bar)

Air Consumption @ 40 psig . . . 1 cfm / gallon

(approx.)

Maximum Flow Rate

(ooded inlet)

12.0 gpm (45.4 lpm)

Displacement / Cycle

@ 100 psig . . . . . . . . . . . . . . . . . . . . 0.039 gal.(0.15 lit.)

Maximum Particle Size . . . . . . . 3/32” dia. (2.4 mm)

Maximum Temperature Limits (diaphragm / ball /

seat material)

E.P.R. / EPDM . . . . . . . . -60° to 280° F (-51° to 138° C)

Hytrel® . . . . . . . . . . . . . . -20° to 180° F (-29° to 82° C)

Nitrile . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C)

Polypropylene . . . . . . . 35° to 175° F (2° to 79° C)

Polyurethane . . . . . . . . 10° to 150° F (-12° to 66° C)

Santoprene® . . . . . . . . -40° to 225° F (-40° to 107° C)

PTFE . . . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C)

Viton® . . . . . . . . . . . . . . . -40° to 350° F (-40° to 177° C)

Dimensional Data . . . . . . . . . . . . . See pages 11 and 12

Noise Level @ 70 psig, 60 cpm 75.0 dB(A)



The pump sound pressure levels published here have been updated to

an Equivalent Continuous Sound Level (LA

) to meet the intent of ANSI

S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.

MODEL PD05X

MODEL PE05X

Figure 1

Summary of content (12 pages)

PAGE 1
OPERATOR’S MANUAL PX05X-XXX-XXX-BXXX RELEASED: REVISED: (REV: M) INCLUDING: OPERATION, INSTALLATION & MAINTENANCE 1/2" DIAPHRAGM PUMP 1:1 RATIO (METALLIC) READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference. SERVICE KITS Refer to Model Description Chart to match the pump material options. 637427-XX for fluid section repair (see page 5).
PAGE 2
MODEL DESCRIPTION CHART Model Code Explanation Example: Model Series PX05 X - X X S - X X X - B X X X PD05- Standard Pump PE05- Electronic Interface Center Body Material A - Aluminum R - Polypropylene Fluid Connection A - 1/2 - 14 NPTF - 1 B - Rp 1/2 (1/2 - 14 BSP, parallel) Fluid Caps & Manifold Material A - Aluminum S - Stainless Steel Hardware Material S - Stainless Steel Seat Material F - Aluminum P - Polypropylene S - 316 Stainless Steel Ball Material A - Santoprene C - Hytrel G - Nitri
PAGE 3
OPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE. EXCESSIVE AIR PRESSURE STATIC SPARK EXCESSIVE AIR PRESSURE. Can cause personal injury, pump damage or property damage. Do not exceed the maximum inlet air pressure as stated on the pump model plate. Be sure material hoses and other components are able to withstand fluid pressures developed by this pump. Check all hoses for damage or wear.
PAGE 4
= Hazards or unsafe practices which could result in severe personal injury, death or substantial property damage. CAUTION = Hazards or unsafe practices which could result in minor personal injury, product or property damage. NOTICE = Important installation, operation or maintenance information. WARNING GENERAL DESCRIPTION The ARO diaphragm pump offers high volume delivery even at low air pressure and a broad range of material compatibility options are available. Refer to the model and option chart.
PAGE 5
PARTS LIST / PX05X-XXX-XXX-BXXX FLUID SECTION  637427-XX Fluid section service kit includes: Balls (see Ball Option, refer to -XX in chart below), Diaphragms (see Diaphragm Option, refer to -XX in chart below) and item 19 (listed below) plus items 144, 174 and 94276 Lubriplate FML-2 grease (pages 7).
PAGE 6
PARTS LIST / PX05X-XXX-XXX-BXXX FLUID SECTION 61 (PX05X-XAS-XXX-B) 3 1 5 8 7 6 26�� 61 (PX05X-XSS-XXX-B) 22 2 4 Torque Sequence 12 COLOR CODE 21 Material Diaphragm Ball Color Color Hytrel Cream Black (•) Nitrile Black Red (•) Polyurethane Clear Red Santoprene Tan Tan PTFE White White Viton Yellow (•) Yellow (•) (•) Dot 19� 27� 1� 5 7 6 22 29�� 12 21 ��14 19� 60 (PX05X-XSS-XXX-B) �63 15 26�� 60 (PX05X-XAS-XXX-B) �63 View for PX05X-XXS-XXT-B (PTFE diaphragm) / PX05X-XXS-XXL-B (
PAGE 7
PARTS LIST / PX05A-XXX-XXX-BXXX AIR MOTOR SECTION  Indicates parts included in 637428 air section service kit.  Indicates parts included in fluid section service kit, see page 5.
PAGE 8
PARTS LIST / PX05A-XXX-XXX-BXXX AIR MOTOR SECTION 103L 144� �123 201 129 130 �174 �173 121 118 �169 171 167 �168 �171 170 �232 PILOT VALVE �200 144� 135 101 250 141� 132 140 118 121 �173 �174 123� 103R PILOT VALVE 134� �ASSEMBLY TORQUE REQUIREMENTS� 138� 111 NOTE: DO NOT OVERTIGHTEN FASTENERS. (123) screw, 10 - 12 in. lbs (1.13 - 1.36 Nm). (134) bolt, 15 - 20 in. lbs (1.7 - 2.3 Nm), wait 10 minutes, then re-torque to 15 - 20 in. lbs (1.7 - 2.3 Nm).
PAGE 9
PARTS LIST / PX05R-XXX-XXX-BXXX AIR MOTOR SECTION 637438 (Optional Includes 232) 201 129 130 PILOT VALVE 103L 136 129 144� �137 123� �174 �173 121 118 �139 111 �232 171� 170 171� �138 167 200� 141� 140 101 132 118 �168 173� �169 43 103R 121 134� �174 135 �123 166� PILOT VALVE 137� 107 MAJOR VALVE �ASSEMBLY TORQUE REQUIREMENTS� NOTE: DO NOT OVERTIGHTEN FASTENERS. (123) screw, 4 - 6 in. lbs (0.45 - 0.68 Nm). (134) bolt, 15 - 20 in. lbs (1.7 - 2.
PAGE 10
AIR MOTOR SECTION SERVICE MAJOR VALVE REASSEMBLY Service is divided into two parts - 1. Pilot Valve, 2. Major Valve.  Air Motor Section service is continued from Fluid Section repair. For PX05A-XXX-XXX-BXXX Models Only 1. Assemble new (139 and 138) “U” cups on (111) spool LIPS MUST FACE EACH OTHER. 2. Assemble (137) “O” rings to (136) large plug. 3.
PAGE 11
TROUBLE SHOOTING Product discharged from exhaust outlet.  Check for diaphragm rupture.  Check tightness of (14) bolt. Air bubbles in product discharge.  Check connections of suction plumbing.  Check “O” rings between intake manifold and fluid caps.  Check tightness of (14) bolt. Motor blows air out main exhaust when stalled on either stroke.  Check “U” cups on (111) spool in major valve.  Check (141) valve plate and (140) insert for wear.  Check (169) “U” cup on (167) pilot piston.
PAGE 12
DIMENSIONAL DATA / PX05R-XXX-XXX-BXXX Dimensions shown are for reference only, they are displayed in inches and millimeters (mm). Air Inlet 1/4 - 18 PTF SAE Short P (Outlet) A E Q L F B N G D K M R C P (Inlet) H J DIMENSIONS A - 7-11/16” (195.2 mm) B - 11-1/16” (280.4 mm) C - 6-1/8” (155.6 mm) D - 2” (50.8 mm) E - 6-23/32” (170.6 mm) F - 6” (152.4 mm) G - 11-21/32” (296.0 mm) H - 4-7/8” (123.8 mm) J - 5-1/2” (139.7 mm) K - 5/16” (7.9 mm) L - 1-1/4” (31.8 mm) M - 3/8” (9.