DT 200 Data Terminal Operators Manual Version 1.E 03/15/2010 Program S200001x Industrial Data Systems, Inc. 3822 E. La Palma Ave. Anaheim Ca. 92807 Tech Support 714-921-1353 Website: www.industrialdata.com Email: Sales@industrialdata.
Table of Contents Introduction ......................................................................................................... 1 What’s In Each Section ..............................................................................................................1 WARRANTY INFORMATION ....................................................................................................3 General Description............................................................................................
# 4 Axle Weigh – Short Scale ..................................................................................................15 Installation..........................................................................................................................15 Setup Parameters..............................................................................................................15 Operators Functions ................................................................................................
Function 68 Print Operation Parameters .................................................................................36 Function 69 Diagnostic Tests...................................................................................................36 Function 70 Initialize Operation Parameters to Factory Defaults ............................................37 Function 71 Configure Event Monitor ......................................................................................
DT 200 Users Manual version 1.E Introduction Introduction Congratulations on your purchase and welcome to the DT200 User's Manual. This manual describes the installation and operation of the DT200 data terminal. The DT200 is designed for use in industrial environments to perform the following functions: Data entry and data collection. • Computation. • Reporting. • Control.
DT 200 Users Manual version 1.E Introduction Scale Basic / Event Monitor Programming The DT200 offers "Scale Basic" programming capabilities, which allow you to customize the operation of the DT200 to your application. Scale Basic is designed to be similar to the common BASIC language used in computer programming. Event Monitors work with Scale Basic functions to provide event driven programming capabilities, such as activating setpoint relays.
DT 200 Users Manual version 1.E Introduction WARRANTY INFORMATION INDUSTRIAL DATA SYSTEMS, INC. LIMITED WARRANTY. Industrial Data Systems, Inc., warrants that the products furnished are free from defects in material and workmanship and perform to applicable, published Industrial Data Systems, Inc., specifications for one (1) year from the date of shipment. THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR IMPLIED. IN NO EVENT SHALL INDUSTRIAL DATA SYSTEMS, INC.
DT 200 Users Manual version 1.c General Description General Description This section gives you a general description on the operation of the DT200's keyboard and display. The keyboard is used to initiate functions, for data entry, maintenance, setup, and testing. The numeric display is used for weight and error display and for data entry. The LED status lights indicate the status of the weigh scale. Additional information about the keyboard and display is provided in section: Using the DT200.
DT 200 Users Manual version 1.c General Description MOTION- The weight on the scale is changing (not stable). ZERO- The scale is at "Center of Zero". lb- The weight displayed is in increments of pounds. kg- The weight displayed is in increments of kilograms. The DT200 Keyboard The keyboard is used to initiate functions and for data input and setup of the DT200. It is divided into 3 sections: Numeric Keypad, Function Keys, and Control keys as shown on the previous page.
DT 200 Users Manual version 1.E Built In Application Programs Installation and Setup This section provides information about unpacking, installing, and setup of the DT200. It also directs the installer to the appropriate sections of the manual for hardware and setup installation. Unpacking the DT200 Installation begins with unpacking the DT200. Observe any instructions or cautions, which appear in the shipping container.
DT 200 Users Manual version 1.E Built In Application Programs pin assignments and sample cable drawings. See Set Operation Parameters, and Parameter Functions for other communication setup parameters. Apply AC Power to the DT200 Remove the bottom cover of the DT200 to provide access to the DT200 circuit board. Connect the output of the power supply to terminal block TB1 (Power AC/DC) on the DT200 circuit board. Re-assemble the DT200. Plug the power cord into the power supply.
DT 200 Users Manual version 1.E Built In Application Programs Using the DT200 The DT200 has 7 function keys located at the bottom of the keyboard, a numeric keypad, and 2 control keys (ENTER, and CLEAR). This section of the DT200 manual describes what the keys are used for and how to use them. Keyboard Layout Operation of Function Keys The function keys are located on the bottom of the DT200’s front panel. Tare AUTO TARE: Press the TARE key.
DT 200 Users Manual version 1.E Built In Application Programs CLEAR TARE: Press the numeric Zero key. Press the TARE key. The tare weight is cleared to zero and the DT200 switches to the GROSS mode. Gross/Net Press the Gross/Net key to alternate between Gross and Net display modes. Print Press the PRINT key to print weight data. Page format 1 is printed if the DT200 is in Gross display mode; page format 2 is printed in the Net display mode. See section Parameter Functions for setup of print formats.
DT 200 Users Manual version 1.E Built In Application Programs Built In Application Programs The following built in programs are available: 1. Fill to Setpoint. 2. Checkweigh: Under/Between/Over. 3. Weigh-in / Weigh-out. 4. Axle Weigh – Short Scale. 5. Axle Weigh – Long Scale. 6. ID Tare and Total. . Use parameter function 73, “Initialize Function Memory”, to activate a built in program.
DT 200 Users Manual version 1.E Built In Application Programs #1 Fill to Setpoint Press F1 key to enter a setpoint. Place an empty container on the scale. Press F2 key to begin filling. TTL output 1 turns on until the weight on the scale is equal or greater than the setpoint. Installation Connect TTL output 1 to relay or lamp actuator.
DT 200 Users Manual version 1.E Built In Application Programs # 2 Checkweigh: Under/Between/Over The indicator monitors the scale for activity. When the scale goes above the ‘empty’ weight, the indicator waits for stable weight, and then outputs an indication of Under, Between (OK), or over. The cycle resets when the scale goes below the empty weight. Installation Connect TTL outputs to relay or lamp actuators.
DT 200 Users Manual version 1.E Built In Application Programs # 3 Weigh-in / Weigh-out This program uses the ID memory for weigh-in / weigh-out transactions. An ID record is created using the Weigh-in function. The Weigh-out function recalls the ID, calculates Gross/Tare/Net of the transaction, prints the transaction, and adds the net weight to the ID’s totals register. The ID data is saved for further weigh-in/weigh-out transactions, or weigh-out only transactions.
DT 200 Users Manual version 1.E Built In Application Programs REBUILD ID MEMORY: Press the ENTER key when the display prompts, “rebuiLd”. The display then prompts “id”. Enter the numeric 0 then press ENTER to rebuild ID memory. COUNT UNUSED ID’S: Press the ENTER key when the display prompts “Count”. The display prompts “FrExxx” where xxx is the number of unused ID records in memory. Set Beginning Sequence Number Use the numeric keypad to enter number 9.
DT 200 Users Manual version 1.E Built In Application Programs # 4 Axle Weigh – Short Scale Automatically weigh multiple axles (or containers), print each axle weight, and print axle total. Installation Connect the Red light / Green light relays. Green light = TTL out 1 TB4 pin 1 Red light = TTL out 2 TB4 pin 2 Setup Parameters Configure the following parameters: Parameter 43 Trip level weight. Determines when an axle is on the scale. Parameter 74, 1 Red light turn delay timer.
DT 200 Users Manual version 1.E Built In Application Programs # 5 Axle Weigh – Long Scale, Unattended Automatically weigh multiple axles (or containers), print each axle weight, and print axle total. Installation Connect the Red light / Green light relays. Green light = TTL out 1 TB4 pin 1 Red light = TTL out 2 TB4 pin 2 Setup Parameters Configure the following parameters: Parameter 43 Trip level weight. Determines when an axle is on the scale. Parameter 74, 1 Red light turn delay timer.
DT 200 Users Manual version 1.E Built In Application Programs # 6 ID, Tare, and Total This program uses the ID memory to store tare weights and totals. Enter ID Tare Data Press the F1 key. The display prompts "id". Enter up to 8 digits for ID and then press the ENTER key. The display prompts “tArE”. Enter the tare weight. Recall ID and Tare Press the F2 key. The display prompts "id". Enter up to 8 digits for the weigh-out ID and then press the ENTER key.
DT 200 Users Manual version 1.E Built In Application Programs Notes • • The ID file maintenance functions are password level 1 protected. If a password has been configured (function 64) the operator will be prompted for the password before the file maintenance menu is displayed. ID memory is cleared to zero at power up unless parameter 41 (battery back up enable) is set to 1.
DT 200 Users Manual version 1.E Set Operation Parameters Set Operation Parameters This section describes the operation parameters of the DT200 and how their settings affect the operation of the weight indicator. Access Operation Parameters and Parameter Functions The parameters are accessed by holding the CLEAR key down and then pressing the ENTER key. The numeric display will prompt “CFG xx” where xx is the currently selected parameter.
DT 200 Users Manual version 1.
DT 200 Users Manual version 1.
DT 200 Users Manual version 1.E Set Operation Parameters Parameter Functions Fn. No 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 78 79 80 81 82 83 84-90 91 92 93 Function Name Display Calibration Audit Number Configure Passwords Configure Print Formats Set Time and Date Display Operation Parameters Print Operation Parameters Diagnostic Tests Initialize Operation Parameters to factory defaults.
DT 200 Users Manual version 1.E Set Operation Parameters Parameter 10. Primary Units Type (1 [lb]) The scale is calibrated in the primary units. The UNITS key is used to toggle the weight display between primary units and alternate units.
DT 200 Users Manual version 1.E Set Operation Parameters Parameter 15. Alternate Count-by (5) Enter the alternate units count-by. Serial I/O Ports The DT200 is equipped with three bi-directional serial communication ports that can communicate to a weight indicator, an optional printer, a computer, bar code reader, a score board or other serial communication devices. The baud rate and format can be set independently for each port.
DT 200 Users Manual version 1.E Set Operation Parameters Parameter 25 Serial Com. Port 2 Mode (4 [8 data bits, no parity]) Enter the mode number from the table below to select the mode parameter in the mode description column. Mode Number 1 2 3 4 5 6 Mode Description 7 data bits, no parity 7 data bits, even parity 7 data bits, odd parity 8 data bits, no parity 8 data bits, even parity 8 data bits, odd parity Parameter 26 Serial Com.
DT 200 Users Manual version 1.
DT 200 Users Manual version 1.E 2 Set Operation Parameters Serial Printer interface. Parameter 30 Auto Print LF after CR (1 [yes]) Some printers require a line feed character (LF) to advance the paper and some printers advance the paper with only a carriage return character (CR). Enter a 1 to automatically add a line feed after a carriage return. Enter a 0 to NOT add a line feed after a carriage return.
DT 200 Users Manual version 1.E Set Operation Parameters Enter a 0 to disable TTL remote control. Battery, Watch Dog Timer Parameter 41 Battery Backup (0 [no]) The battery is used to preserve the time and date, memory registers, and ID memory when power is lost. Set the Battery Backup parameter to ON (1) to prevent the DT200 from clearing memory when power is restored, set parameter 41 to OFF (0) to erase memory when power is restored.
DT 200 Users Manual version 1.E Diagnostic Tests Parameter Functions The parameter functions are used to set parameters that are too complex for a single numeric entry. The following table lists the parameter functions: Parameter Functions Fn.
DT 200 Users Manual version 1.E Diagnostic Tests Access Parameter Functions Hold the CLEAR key down and press the ENTER key. The numeric display prompts “CFG xx” where xx is the currently selected parameter. Enter a parameter function number and then press the ENTER key. NOTE: use the UNITS key (↓) and the PRINT key (↑) to scroll the CFG parameter number. Press the UNITS key to increment the CFG number, press the PRINT key to decrement the CFG number.
DT 200 Users Manual version 1.E Diagnostic Tests Function 64 Configure Passwords Use function 64 to enter password data. The DT200 provides two security passwords that can be activated and entered to protect configuration data. Password 1 is used to protect I/O port configuration, setpoint, and event monitor data. Password 2 is used to protect calibration and scale configuration data. Security level 3 provides extra protection for password level 2 data.
DT 200 Users Manual version 1.E Diagnostic Tests DEFAULT PRINT FORMATS. The print formats (PAGES) are initialized to factory settings when the Initialize System Parameters function is used. (parameter function 73). Modify or Design a Print Format 1. Hold the CLEAR key down and press the ENTER key to enter the configure mode. Enter CFG number 65. 2. The DT200 prompts “PAGE”. Enter the Page number that you want to modify. 3.
DT 200 Users Manual version 1.E Diagnostic Tests Page List FORMAT PAGE 1 PAGE 2 PAGE 3 PAGE 4 DESCRIPTION Prints when the DT200 is in the GROSS weight mode. Prints when the DT200 is in the NET weight mode. Used by Scale Basic functions when needed. Used by Scale Basic functions when needed. Print Item List Item # 2-4 84-90 5 6 7 8 9 10 11 12 15 16 17 18 21 22 23 24 25 26 27 32 33 34 35 40 41 42-46 51-66 84-90 Description Print Label 1, 2, and 3 (see chap.
DT 200 Users Manual version 1.E Diagnostic Tests Print Format Design Example EXAMPLE PRINT: COLUMN LINE 1 2 3 4 5 6 7 1111111111222222222233333333334 1234567890123456789012345678901234567890 GROSS TARE NET 54785 LB 12451 LB 42243 LB TIME 03:45 PM DATE 05 AUG 1999 EXAMPLE FORMAT DESIGN WORKSHEET: Page:1 Item Description Line No. E1 Gross Weight 3 E2 Tare Weight 4 E3 Net Weight 5 E4 Time and Date 7 E5 End of Print 0 Column 4 4 4 1 0 Item No.
DT 200 Users Manual version 1.E Diagnostic Tests Format Design Worksheets Page Item Description Line No. Column Item No. Line No. Column Item No.
DT 200 Users Manual version 1.E Diagnostic Tests Function 66 Set Time and Date Use function 66 to set the time and date. Entering 19 can display the time and date when the meter is in the idle mode. Date will be printed in a Y2K compliant four-digit year. 1. Hold the CLEAR key down and press the ENTER key to enter the configure mode. 2. Enter CFG 66. The DT200 prompts “t”. Enter the time using 5 digits. The last digit should be 0 for AM, 1 for PM, or 2 for 24-hour time. 3. The DT200 prompts “D”.
DT 200 Users Manual version 1.E 12 13 14 15 16 Serial Com. Port 1 Serial Com. Port 2 Serial Com. Port 3 Serial Com. Port 3 Serial Com. Port 3 Diagnostic Tests Transmit/Receive loop-back test. Transmit/Receive loop-back test. Display input data Display input error count. Transmit data. See section: Diagnostic Tests for more information on each test. Function 70 Initialize Operation Parameters to Factory Defaults Use function 70 to reset the DT200’s operation parameters to their factory default values.
DT 200 Users Manual version 1.E Diagnostic Tests 4. Use the UNITS key (↓) or the PRINT key (↑) to scroll through the entry numbers. Press the CLEAR key to exit from the Function Editor. Function 73 Initialize Function Memory The initialize function erases function memory and setpoint monitor memory, and initializes all parameters with password level 1 or 2. Function 73 prompts “rs Fn” . Press the Enter key to initialize only or enter a number below to activate a built in program. 1. Fill to Setpoint. 2.
DT 200 Users Manual version 1.E Diagnostic Tests Parameter 91 Serial Port 3 Mode (4 [8 data bits, no parity]) Enter the mode number from the table below to select the mode parameter in the mode description column.
DT 200 Users Manual version 1.E Diagnostic Tests Diagnostic Tests The DIAGNOSTIC TESTS are accessed using configuration function 69. Hold the CLEAR key down and press the ENTER key. The display prompts “CFG xx” where xx is the currently selected parameter. Enter 69 and press the ENTER key to access the DIAGNOSTIC TESTS. The display prompts “diA xx” where xx is the last selected diagnostic function. Select a test number from the table below. Enter the test number and press the ENTER key.
DT 200 Users Manual version 1.E Diagnostic Tests Diagnostic Test 2: Serial Com Port 1 - Display Errors Diagnostic Test 5: Serial Com Port 2 - Display Errors Diagnostic Test 15: Serial Com Port 3 - Display Errors This test displays the number of framing and parity errors that are detected in the input data stream. The error count is set to zero when entering this test. New errors are displayed as “PxxFxx” where Pxx is the number of parity errors and Fxx is the number of framing errors.
DT 200 Users Manual version 1.E Troubleshooting The following table describes the probable causes to some problems you may encounter. Most problems can be resolved by using the information provided in the table. Problems And Probable Causes Problem Printer does not print (serial RS232) Continuous output does not update Input port 1 not working Input port 2 not working Desktop 10108 Board has RS232 or RS485. Stainless 10114 Board has RS232 or CL.
DT 200 Users Manual version 1.
DT 200 Users Manual version 1.E Error Messages Error Err 0 Err 1 Err 2 Err 3 Err 4 Err 5 Err 5.1 Err 6 Err 7 Err 8 Err 9 Err 10 Err 11 Err 12 Err 13 Err 14 Err 15 Err 16 Err 18 Err 21 Err 22 Err 23 Error OL Description Power on zero error. See parameter 20. Keyboard error. Occurs during power up while a key on the keyboard is being pressed or one of the remote switch inputs is activated. Restart Trap. The microprocessor accessed nonexistent memory location.
DT 200 Users Manual version 1.E Hardware and Wiring This section describes installation and wiring information for the interface ports. There are three bi-directional serial ports and one parallel port with TTL inputs and outputs. The serial ports are used to interface to a weight indicator, a printer and to a host device or PC for continuous output. The parallel port is used to interface to parallel printers and for remote switch input and relay control using the TTL I/O.
DT 200 Users Manual version 1.E Stainless Steel Wall Mount or Panel mount Serial Port 2 Connector - TB 5 The Stainless Steel models use the 10114 version motherboard for RS232 or 20mACurrent Loop input. For RS232 or current loop, jumper SW2 input jumper to correct setting.
DT 200 Users Manual version 1.E Stainless Steel Wall Mount or Panel Mount Serial Port 3 RS485/TTL Connector - TB 6 For RS232 or RS485, jumper SW4 input jumper to correct setting. Pin # 1 2 3 4 5 6 7 Signal Name TTL input 5 TTL input 6 RS485 TX + RS485 TX RS485 RX + RS485 RX Ground (GND) Digital/ Parallel Port Connector – TB2 & TB4 TTL outputs 1 thru 8 will drive 24ma at TTL low level, and 8ma at TTL hi level. Output 9 is an open collector output with 4.7k-ohm resistor to +5V.
DT 200 Users Manual version 1.E P.C. Board Diagram - Connectors, Jumpers, and Switches DT200 108114 Board Stainless Steel Enclosure 108114 rev.
DT 200 Users Manual version 1.
DT 200 Users Manual version 1.
DT 200 Users Manual version 1.
DT 200 Users Manual version 1.
DT 200 Users Manual version 1.E DT200 Specifications Display Keyboard Vacuum Florescent 8-digit numeric with 6 status indicators. Sealed keyboard with tactile feel. I/O Ports Desktop Models Serial port 1 - RS232 or Cur. Loop. Serial port 2 - RS232 or RS485 Serial port 3 – RS232 9 TTL outputs. 6 TTL inputs. I/O Ports Stainless Steel Models Serial port 1 - RS232 or Cur. Loop Serial port 2 - RS232 or Cur. Loop Serial port 3 – RS232 or RS485 9 TTL outputs. 6 TTL inputs.
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