Installation Manual Aqua Con TROLL®Controller SEPTEMBER 2009 PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLING THIS PRODUCT .
Copyright © 2009 by In-Situ Inc. All rights reserved. This document contains proprietary information which is protected by copyright. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of In-Situ Inc. Mailing and Shipping Address: Phone: 970 498 1500 In-Situ Inc. 221 East Lincoln Avenue Fort Collins, CO 80524 USA Fax: 970 498 1598 Internet: www.in-situ.
TABLE OF CONTENTS Chapter 1 Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 1.1 Hazard Symbols that Appear in the Manual . . . . . . . . . . . . . . . . . . . . . .5 1.2 Precautionary Labels in the Controller Box . . . . . . . . . . . . . . . . . . . . . .5 Chapter 2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 2.1 Available Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 2.2 Unpacking .
Chapter 1 Safety Information Please read this manual before unpacking or installing any part of this system. 1.1 HAZARD SYMBOLS THAT APPEAR IN THE MANUAL DANGER Indicates a hazardous situation, which, if not avoided, will result in death or serious injury. NOTE Indicates a situation that is not related to potential injury. LES SYMBOLES D'AVERTISSEMENT FIGURANT DANS LE GUIDE D'UTILISATEUR 1.
Chapter 2 Overview For a complete list of controller specifications, see “Specifications” on page 21 2.1 AVAILABLE MODELS The Aqua Con TROLL® controller is a radio-linked, AC relay controller. Models are available with 4 or 8 relays, with corresponding AC current sensor inputs, encased in steel or fiberglass enclosures: • Aqua Con TROLL Model AC-F4, a 4-relay controller with corresponding AC sensor inputs, encased in a fiberglass enclosure.
FIGURE 1.
Chapter 3 Mounting the Controller Danger Only properly trained and qualified personnel should install the Aqua Con TROLL instrument described in this manual. This instrument should be installed for use in nonhazardous locations only. Danger L'installation de l'appareil "Aqua Con TROLL" décrite dans le guide d'utilisateur doit impérativement être réalisée par des personnes qualifiées. L'installation de cet appareil est seulement prescrite pour des emplacements sans risques. 3.
FIGURE 2. Back of enclosure 9 in (22.9 cm) 14 3/8 in (36.5 cm) 3.3 ENCLOSURE LOCKING OPTIONS FOR STEEL ENCLOSURES The steel enclosure can be configured to accept a padlock. On the enclosure, pull the latch out and place the notched side of the door over the latch. If you do not wish to use a padlock, push the latch down and replace the door so that the notched end of the door is at the top of the enclosure. FIGURE 3.
FIGURE 4.
Chapter 4 Electrical Connections Danger Only properly trained and qualified personnel should install the Aqua Con TROLL instrument described in this manual. This instrument should be installed for use in nonhazardous locations only. Danger L'installation de l'appareil "Aqua Con TROLL" décrite dans le guide d'utilisateur doit impérativement être réalisée par des personnes qualifiées. L'installation de cet appareil est seulement prescrite pour des emplacements sans risques. 4.
4.4 AC ELECTRICAL CONNECTIONS Danger Make sure that power to the instrument is disconnected before making any wiring connections. CONNEXIONS AUX COURANT SECTEUR / ALTERNATIF Danger Débrancher toute alimentation à l'appareil avant de connecter les fils. Table 1. Aqua Con TROLL AC wiring connections Pin Description North American Wire Color European Wire Color L Line Black Brown N Neutral White Blue Protective Earth Shield Green and yellow 1.
4.5 RELAY CONNECTIONS Danger Make sure that power to the instrument is disconnected before making any wiring connections. Danger Do not connect low voltage circuits (<50 V) to the terminal connectors on the AC board! CONNEXIONS AUX RELAIS Danger Débrancher toute alimentation à l'appareil avant de connecter les fils. Danger Ne pas connecter des circuits basse tension (moins de 50 V) aux bornes de connexion sur la carte électronique de secteur (courant alternatif)! 4.5.
4. Run 14 AWG relay output wires for Relays 1-4 through the right through-hole. Run 14 AWG relay output wires for Relays 5-8 through the left through-hole (along with the AC power conduit). 5. Connect output wires to the relay terminal blocks labeled 1 and 2. Connect the shield wire to the green screw. 6. Proceed to Section 4.5.2 Connecting the Sensors to the Enclosure OR 7. Replace the cover. 8. Replace the cover screws. FIGURE 7. Wiring a relay terminal block, blocks 1-4 1 2 Ground wire 4.5.
FIGURE 9. Location and numbering of sensor terminals 4.6 8 1 7 2 6 3 5 4 DISCONNECTING AC POWER • To disconnect power when using a power cord, unplug the cord at the outlet. • To disconnect power when using hard-wired line power, turn off the power at the external branch circuit over the current disconnect provided by the end use customer.
Chapter 5 Maintenance Danger Only properly trained and qualified personnel should install the Aqua Con TROLL instrument described in this manual. This instrument should be installed for use in nonhazardous locations only. Danger Installation de l'appareil "Aqua Con TROLL" décrit dans le guide d'utilisateur doit impérativement se faire par des personnes qualifiées. L'installation de cet appareil est seulement prescrite pour des emplacements sans risques. 5.
5.3 USER-SERVICEABLE PARTS This device contains no user-serviceable electronic parts. For information regarding service or returns, contact: In-Situ Customer Service Technicians • U.S. and Canada at 1-800-446-7488 • Internationally at 1-970-498-1500 By mail: In-Situ Inc. Attn: Customer Service Department 221 E. Lincoln Ave.
Chapter 6 6.1 Specifications OVERVIEW The Aqua Con TROLL® controller is a radio-linked, AC relay controller. Models are available with 4 or 8 relays, with corresponding AC current sensor inputs, encased in steel or fiberglass enclosures. 6.2 SPECIFICATIONS Component Description AC line-powered, microprocessor-controlled, radio-linked, AC relay controller and AC current measuring system.
