B D C B D C B D C B D C A C B A C B B D C B D C SPEED 040 044 045 046 Operating Manual Original Instructions D446306XA vers. 2.
© 2016 SILCA S.p.A - Vittorio Veneto This manual has been drawn up by SILCA S.p.A. All rights reserved. No part of this publication may be reproduced or used in any form or by any means (photocopying, microfilm or other) without the written permission of SILCA S.p.A. Edition: June 2016 Printed in India by MINDA SILCA Engineering Ltd. Plot no.37, Toy City, GREATER NOIDA (U.P.
INDEX USE OF THE MANUAL ....................................................................................................................... 1 GENERAL WARNINGS ....................................................................................................................... 3 1 MACHINE DESCRIPTION....................................................................................................................4 1.1 Main working parts .................................................................
6.14 Replacing the gear Motor (Speed 040 model) ..........................................................................35 7 DISPOSAL ..........................................................................................................................................37 8 ASSISTANCE .....................................................................................................................................38 8.1 How to request service ...........................................................
SPEED 040 - 044 - 045 - 046 Operating manual USE OF THE MANUAL This manual has been drawn up by the Manufacturer and is an integral part of the machine literature. The manual gives information that is obligatory for the operator to know and which makes it possible to use the machine safely. User’s Manual This user’s manual is provided because it is essential for proper use and maintenance of the machine.
SPEED 040 - 044 - 045 - 046 Operating manual TERMINOLOGY For those inexperienced in the subject of keys and key cutting, below is an illustration of the most frequently used terms: Only on Speed 046 Only on Speed 040 - 044 - 045 Fig.
SPEED 040 - 044 - 045 - 046 Operating manual GENERAL WARNINGS The SPEED line of machines are designed to the principles of European Standards (CE). Right from the design stage solutions have been adopted to eliminate hazards for the operator in all the stages of use: handling, regulation, use and maintenance. The materials used in manufacture and the components employed in using the SPEED line of machines are not dangerous and ensure that the machine complies with current standards. Silca S.p.A.
SPEED 040 - 044 - 045 - 046 Operating manual 1 MACHINE DESCRIPTION The SPEED line of machines are professional cutting machine’s for duplicating flat keys used with cylinder, car locks and cruciform keys. The SPEED 046 will duplicate flat steel keys (i.e. safe deposit, locker and corrugated padlock keys). Only on Speed 040 - 044 - 045 Only on Speed 046 Fig.
SPEED 040 - 044 - 045 - 046 Operating manual • Cutting unit The cutting unit contains the actual working parts of the SPEED key-cutting machine, which operate together to cut and finish keys “read” from the originals. The working parts are described below: • Cutting Tool The cutting tool is in HSS super rapid steel and is protected by a special cover (N) to ensure safe operation.
SPEED 040 - 044 - 045 - 046 Operating manual 1.1 Main working parts Speed 045 - Speed 046 N D1 E G H1 K M D1 A B D C B D C Q R H D C B D L F S Fig.
SPEED 040 - 044 - 045 - 046 Operating manual Speed 040 H1 K P M N D1 D1 EE G A C B A B C R E H DD CC Q D C L AA B D S Fig.
SPEED 040 - 044 - 045 - 046 Operating manual Speed 044 H1 K M N G P E D1 A Q B D D B C C R S H BB D C AA B L D D1 F Fig.
SPEED 040 - 044 - 045 - 046 Operating manual 1.2 Technical Data Power supply: 230V - 50/60Hz 120V - 60Hz Maximum absorbed power: 230V: 1,38 Amp. 200 Watt 120V: 2,8 Amp. 200 Watt Cutter motor: single phase and speed Movements: by ball joint on rectified carriage Cutter: HSS Super Rapid Steel, TiN coated Tool speed: 50Hz: 1170 rpm - 60Hz: 1404 rpm Runs (maximum length of cuts): 42 mm (1.65 inches) Overall dimensions: width depth height Speed 040: 480 mm (18.9“) 470 mm (18.5“) 300 mm (11.
SPEED 040 - 044 - 045 - 046 Operating manual 1.4 Electric circuit: Speed 040 The main parts of the electric circuit on the key-cutting machine are listed below: 1) Power supply socket 2) Fuses 4 Amp rapid (230V) - 8 Amp rapid (120V) 3) Master switch 4) LED 5) Motor start switch 6) Motor with collector: 230V-50/60Hz (120V-60Hz) 7) Condenser 8) Auto start switch 9) Limit switch 10) Gear motor Fig.
SPEED 040 - 044 - 045 - 046 Operating manual 1.
SPEED 040 - 044 - 045 - 046 Operating manual 2 TRANSPORT The SPEED key-cutting machine is easily transported and is not dangerous to handle. The packed machine can be carried by one person. 2.1 Packing The machine is packed in a strong cardboard box, the dimensions of which are shown in Fig. 9 and Fig. 10, sufficiently robust to be used for storing the machine for long periods. Inside the box the machine is enclosed in two expanded polymer shells.
SPEED 040 - 044 - 045 - 046 Operating manual 2.2 Unpacking To remove the machine from the packing box: 1) Cut the straps with scissors and remove. 2) Open the box without damaging it as it may be used again (e.g. removals, dispatch to themanufacturers for repairs or servicing).
SPEED 040 - 044 - 045 - 046 Operating manual 3 MACHINE INSTALLATION AND PREPARATION The key-cutting machine can be installed by the purchaser and does not require any special skills. However, some checks and preparation for use need to be carried out by the operator. 3.1 Checking for damage The SPEED key-cutting machine is solid and compact and will not normally damage if transport, unpacking and installation have all been carried out according to the instructions in this manual.
SPEED 040 - 044 - 045 - 046 Operating manual 3.4 Description of work station The key-cutting machine needs only one operator, who has the following controls at his/her disposal: K Speed 045 - Speed 046 • Main switch (H) D1 D1 • Motor start switch (K) • Carriage movement handle (A) A • Carriage handle lever (B) B D • Gauge knob (Q) C B D C • Clamps (D) • Clamps knobs (D1) Q H B D D Fig.
SPEED 040 - 044 - 045 - 046 Operating manual 3.5 Separate parts The separately packed parts must be installed on the SPEED key-cutting machines by the purchaser, as follows: C B C B Carriage lever handle Screw the handle onto the carriage: - handle (B) on the Speed 040 and 044 models. - handles (A) and (B) on the Speed 045 and 046 models (Fig. 15). B A Fig. 15 Power cable Connect the key-cutting machine power cable to the electricity mains (Fig. 16). Fig. 16 3.
SPEED 040 - 044 - 045 - 046 Operating manual 4 MACHINE REGULATION AND UTILIZATION 4.1 Checking and calibration The cutting tool on the machine is the part used to cut the key blanks and should be periodically checked and replaced, if necessary. Every time the cutting tool is changed, and during periodical operational tests, check calibration. 4.2 Calibration The SPEED key-cutting machine requires two types of calibration: axis and depth.
SPEED 040 - 044 - 045 - 046 Operating manual Depth calibration: Depth calibration is regulation of the cutting depth (Fig. 17). Proceed as follows: 1) Ensure that the key-cutting machine is off by unplugging the power cable. 2) Place the adjustment keys (provided) on the clamps (Fig. 19). 3) Check that the adjustment plates adhere properly to the clamps. 4) Turn the shoulder gauge rod towards the operator so that the gauges (Q1) are in contact with the adjusting plates (Fig. 19). 5) Lower the gauge rod.
SPEED 040 - 044 - 045 - 046 Operating manual Speed 046 0,1 mm (0.004”) G 0,025 mm (0.00098”) Fig. 21 Speed 040 - Speed 044 - Speed 045 Speed 046 Fig. 22 • Turn the nut to the RIGHT (clockwise) to move the tracer point in. Result: SHALLOWER CUTS.
SPEED 040 - 044 - 045 - 046 Operating manual Speed 040 - Speed 044 - Speed 045 Speed 046 Fig. 23 • Turn the nut to the LEFT (counterclockwise) to move the tracer point out. Result: DEEPER CUTS.
SPEED 040 - 044 - 045 - 046 Operating manual 5 CUTTING OPERATIONS ATTENTION: for complete safety during the cutting operations, take the following precautions: • Always work with dry hands. • Check that the machine is properly earthed. • Wear protective goggles even if the machine has a protective shield over the cutting tool. • Start the motor (switch K) only after completing the operations on the carriage (securing the keys, etc..). • Keep hands away from the cutting tool in motion.
SPEED 040 - 044 - 045 - 046 Operating manual Fig. 25 5.1.1 Clamp rotation 1) Loosen the clamp closing knob by a few turns. 2) Turn the clamp so that the required side is facing the tracer point and cutter. NOTE: carry out the operation for both clamps. D B A B A Fig. 26 5.1.
SPEED 040 - 044 - 045 - 046 Operating manual 5.1.3 Key cutting ATTENTION: make sure the gauges (Q1) have been lowered. When the key-cutting machine has been turned on (switch H) start the motor switch (K); the machine is ready for cutting. 1) Take the carriage up to the tracer point/cutter and keep the tracer point on the cut (Fig. 28) (use carriage unlock button for 040 and 044 models). 2) Move the carriage from right to left to cut the key.
SPEED 040 - 044 - 045 - 046 Operating manual 5.2 Using the accessories The accessories provided with machine to assist key-cutting are: - pins - bars Using the pins The pins must be inserted between the bottom of the jaw and the back of the key for keys with narrow stems, and their purpose is to ensure that the key protrudes sufficiently to be cut properly (Fig. 30-B, Fig. 30-C). For keys with narrow, thin stems, two pins must be used (Fig. 30- B) the second one to give a secure grip on the key.
SPEED 040 - 044 - 045 - 046 Operating manual Fig. 31 Tip stop with a bar The bars can be used with keys without shoulders (Fig. 32). Proceed as follows: 1) Leave the gauges (Q1) in the idle position. 2) Insert the bars into the slot in the clamps. 3) Rest the tip of the key against the bar. 4) Secure the key and remove the bar. Fig.
SPEED 040 - 044 - 045 - 046 Operating manual 6 MAINTENANCE ATTENTION: for repairs or replacement of parts for maintenance, the ‘CE’ mark is guaranteed only if original spare parts provided by the manufacturer are used. Although the key-cutting machine does not require special maintenance, it is advisable to check and, if necessary, replace the parts subject to wear, such as: the belt, cutting tool, brush, tracer point. Replacement is simple and can be carried out by the operator.
SPEED 040 - 044 - 045 - 046 Operating manual 6.2 Replacing the cutting tool In order to substitute the cutting tool you need to remove the cutting tool protective shield. To replace a worn cutting tool, proceed as follows: ATTENTION: remove the mains plug. 1) Remove the cutter protective shield locking screws (N1) and remove the cutter protective shield (N) (Fig. 35). 2) Slot the locking rod (provided) into the hole (F1) of the cutting tool shaft (Fig. 36).
SPEED 040 - 044 - 045 - 046 Operating manual 6.3 Replacing the tracer point ATTENTION: remove the mains plug. 1) 2) 3) 4) 5) 6) 7) Loosen the screw (E2) (Fig. 37). Loosen the grub screw (E1). Hold screw (E2) still, unscrew the tracer point (E) anticlockwise and remove. Fit the new tracer point and screw down to the end of run. Tighten the grub screw (E1). Tighten the screw (E2). Re-set the machine as described in chap. 4.2. Fig. 37 6.
SPEED 040 - 044 - 045 - 046 Operating manual 6.5 Replacing the fuses ATTENTION: disconnect the power lead from the mains and machine. 1) Remove the fuses box from the key-cutting machine socket (R) (Fig. 39). 2) Replace the fuses (R1). 3) Close the fuses box and connect the power cable. ATTENTION: fuses must always be replaced with others of the same type and with the same Amps (4 Amp rapid for 230V - 8 Amp rapid for 120V). Fig. 39 6.6 Access to the lower compartment ATTENTION: remove the mains plug.
SPEED 040 - 044 - 045 - 046 Operating manual Instructions for Speed 040: Remove the swarf tray. Remove rubber feet and screws (ZZ). Remove the 4 screws (YY). Loosen the 4 screws (EE1) and remove cover (EE) (only if necessary). YY EE1 B D C 1) 2) 3) 4) ZZ EE YY Fig. 42 Fig. 43 GG FF Fig.
SPEED 040 - 044 - 045 - 046 Operating manual 6.7 Replacing the main switch ATTENTION: remove the mains plug. 1) 2) 3) 4) 5) Access the lower compartment (see chap.6.6). Detach the 4 connectors (H2) and (H3) paying special attention to their position (Fig. 45). Remove the switch making pressure on the tabs with a screwdriver (Fig. 46). Fit the new main switch. Reconnect the 4 connectors (H2) and (H3). Fig. 45 Fig. 46 6.
SPEED 040 - 044 - 045 - 046 Operating manual 6.9 Replacing the limit switch (Speed 040 model) ATTENTION: remove the mains plug. 1) 2) 3) 4) 5) 6) Loosen the 4 screws (EE1) and remove cover (EE) (Fig. 43). Loosen 2 screws (FF1) (Fig. 50). Remove tie. Detach the 2 connectors (FF2). Install new limit switch and attach with 2 screws (FF1) Reconnect the 2 connectors (FF2). Fig. 50 Fig. 51 6.10 Replacing the motor ATTENTION: remove the mains plug. 1) Access the lower compartment (see chap.6.6).
SPEED 040 - 044 - 045 - 046 Operating manual Fig. 53 Fig. 54 Fig. 55 Fig. 56 Fig.
SPEED 040 - 044 - 045 - 046 Operating manual 6.11 Replacing and/or adjusting tension on the belt Worn or loose belts must be replaced or adjusted so as to ensure safe and proper operation of the cutting tool/ brush. ATTENTION: remove the mains plug. 1) Turn the machine onto its back and loosen the 4 nuts (M4) (chap.6.10). 2) Re-position the machine on the workbench. 3) Remove the cover (P) by loosening the screws (P1) (Fig. 54). 4) Move the motor towards the cutter and remove the worn belt.
SPEED 040 - 044 - 045 - 046 Operating manual 6.13 Replacing the condenser ATTENTION: remove the mains plug. 1) 2) 3) 4) 5) Loosen the 2 screws (M2) and remove the motor cover (Fig. 59). Detach the connectors (Z) paying special attention to their position. Remove the condenser (Y). Fit the new condenser. Re-place the motor cover and secure with the 2 screws (M2). Fig. 61 Fig. 62 6.14 Replacing the gear Motor (Speed 040 model) ATTENTION: remove the mains plug.
SPEED 040 - 044 - 045 - 046 Operating manual 36 Fig. 65 Fig. 66 Fig. 67 Fig.
SPEED 040 - 044 - 045 - 046 Operating manual 7 DISPOSAL For correct disposal please refer to current standards. INFORMATION FOR USERS OF PROFESSIONAL EQUIPMENT From “Actuation of Directive 2012/19/EU regarding Waste Electrical and Electronic Equipment (WEEE)” The symbol of a crossed waste bin found on equipment or its packing indicates that at the end of the product’s useful life it must be collected separately from other waste so that it can be properly treated and recycled.
SPEED 040 - 044 - 045 - 046 Operating manual 8 ASSISTANCE Silca provides full assistance to purchasers of the key-cutting machine. To ensure complete safety for the operator, any job not specified in this manual should be carried out by the manufacturer or in the special Service Centres recommended by Silca. At the end of the manual there is a list of manufacturers’ and authorized Service Centre addresses; if the manual was downloaded it’s necessary visit the website to see the contacts (www.silca.biz).
VITTORIO VENETO 24/03/2016 CE DECLARATION OF MACHINE COMPLIANCE SILCA S.p.A. - VIA PODGORA 20 ( Z.I.) 31029 VITTORIO VENETO (TV) - (ITALY) TEL. 0438 9136 - FAX.
SILCA S.p.A. Via Podgora, 20 (Z.I.) 31029 VITTORIO VENETO (TV) Phone: +39 0438 9136 Fax +39 0438 913800 E-mail: silca@silca.it www.silca.biz United Kingdom SILCA Ltd. Unit 6 Lloyds Court - Manor Royal CRAWLEY RH10 9QU Phone: +44 1293 531134 Fax +44 1293 531108 E-mail: sales@silcaltd.co.uk www.silcaltd.co.uk India MINDA SILCA Engineering Ltd. Plot no.37, Toy City, GREATER NOIDA (U.P.) - 201308 Phone: +91 9871397630/31 Fax: +91 120 2351301 E-mail: info@mindasilca.in www.mindasilca.in France SILCA S.A.S.
