A C B A C B FLASH 008 Operating Manual Original Instructions D445858XA vers. 2.
© 2016 SILCA S.p.A - Vittorio Veneto This manual has been drawn up by SILCA S.p.A. All rights reserved. No part of this publication may be reproduced or used in any form or by any means (photocopying, microfilm or other) without the written permission of SILCA S.p.A. Edition: June 2016 Printed in India by MINDA SILCA Engineering Ltd. Plot no.37, Toy City, GREATER NOIDA (U.P.
INDEX USE OF THE MANUAL ....................................................................................................................... 1 GENERAL WARNINGS ....................................................................................................................... 3 1 MACHINE DESCRIPTION....................................................................................................................4 1.1 Main working parts .................................................................
FLASH 008 Operating manual USE OF THE MANUAL This manual has been drawn up by the Manufacturer and is an integral part of the machine literature. The manual gives information that is obligatory for the operator to know and which makes it possible to use the machine safely. User’s Manual This user’s manual is provided because it is essential for proper use and maintenance of the machine. The manual must be kept carefully throughout the life of the machine, including the decommissioning stage.
FLASH 008 Operating manual TERMINOLOGY For those inexperienced in the subject of keys and key cutting, below is an illustration of the most frequently used terms: Fig.
FLASH 008 Operating manual GENERAL WARNINGS FLASH 008 is designed to the principles of European Standards (CE). Right from the design stage solutions have been adopted to eliminate hazards for the operator in all the stages of use: handling, regulation, use and maintenance. The materials used in manufacture and the components employed in using FLASH 008 are not dangerous and ensure that the machine complies with current standards. Silca S.p.A.
FLASH 008 Operating manual 1 MACHINE DESCRIPTION FLASH 008 is a professional cutting machine for duplicating flat keys used with cylinder, car locks and cruciform keys. Fig. 3 The main parts of the machine are described below: A C L C A D B C A A C D B M D C H A D F P B N Fig. 4 • Main switch The key-cutting machine is connected to a power socket provided with a differential switch (ch.3.4.3 and ch.3.5).
FLASH 008 Operating manual • Cutting unit The cutting unit contains the actual working parts of the FLASH 008 key-cutting machine, which operate together to cut and finish keys “read” from the originals. The working parts are described below: • Cutting Tool The cutting tool (F) is the part of the FLASH 008 used for cutting key blanks. The cutting tool is in HSS super rapid steel and is protected by a special cover (L) to ensure safe operation.
FLASH 008 Operating manual 1.1 Main working parts E J G L E A C B C A Q B M D C H A D F B Z Fig. 5 C carriage handle carriage movement knob clamp carriage clamps clamp knobs cutting tool tracer point ring nut tracer point tracer point locking knob cutter/brush cover brush main switch power supply socket gauges knob carriage shaft protection (only on Flash 008 120V Nord America version) C D D P Fig.
FLASH 008 Operating manual 1.2 Technical Data Power supply: 230V - 50/60Hz 120V - 60Hz Maximum absorbed power: 230V: 1.0 Amp. 130 Watt 120V: 1,2 Amp. 130 Watt Cutter motor: single phase and speed Movements: by rectified carriage shaft and rack Cutting tool: HSS Super Rapid Steel Tool speed: 50Hz: 2900 rpm 60Hz: 2900 rpm Runs (maximum length of cuts): 42 mm (1,65”) Dimensions: width: 310 mm (12,2”) - depth: 240 mm (9,5”) - height: 220 mm (8,7”) Mass: Kg.
FLASH 008 Operating manual 1.
FLASH 008 Operating manual 2 TRANSPORT FLASH 008 key-cutting machine is easily transported and is not dangerous to handle. The packed machine can be carried by one person. 2.1 Packing The FLASH 008 is packed in a strong cardboard box, the dimensions of which are shown in Fig. 8, sufficiently robust to be used for storing the machine for long periods. Inside the box the machine is enclosed in expanded polymer shells.
FLASH 008 Operating manual 3 MACHINE INSTALLATION AND PREPARATION The key-cutting machine can be installed by the purchaser and does not require any special skills. However, some checks and preparation for use need to be carried out by the operator. 3.1 Checking for damage FLASH 008 key-cutting machine is solid and compact and will not normally damage if transport, unpacking and installation have all been carried out according to the instructions in this manual.
FLASH 008 Operating manual 3.4.2 Fixing bracket The machine can be fixed to the workbench with a special bracket (provided). Proceed as follows: ATTENTION: remove the mains plug. Paying attention turn the machine slowly onto its back. Loosen an remove the 2 front screws (R1) with the feet (Fig. 11). Fix the bracket to the machine with feet and the 2 screws (R1). Return the machine to its upright position and fix it on the work top (Fig. 12). C A 1) 2) 3) 4) B A C B R1 Fig. 11 Fig. 12 3.4.
FLASH 008 Operating manual 4 MACHINE REGULATION AND UTILIZATION 4.1 Checking and calibration The cutting tool on the machine is the part used to cut the key blanks and should be periodically checked and replaced, if necessary. Every time the cutting tool is changed, and during periodical operational tests, check calibration. 4.2 Calibration The FLASH 008 key-cutting machine requires two types of calibration: axis and depth.
FLASH 008 Operating manual Depth calibration: Depth calibration is regulation of the cutting depth (Fig. 14). Proceed as follows: 1) Ensure that the key-cutting machine is off by unplugging the power cable. 2) Place the adjustment keys (provided) on the clamps (Fig. 16). 3) Check that the adjustment plates adhere properly to the clamps. 4) Turn the shoulder gauge rod towards the operator so that the gauges (Q1) are in contact with the adjusting plates (Fig. 16). 5) Lower the gauge rod. Fig.
FLASH 008 Operating manual Fig. 18 • Turn the nut to the RIGHT (clockwise) to move the tracer point out. Result: SHALLOWER CUTS. Fig. 19 • Turn the nut to the LEFT (counterclockwise) to return the tracer point. Result: DEEPER CUTS.
FLASH 008 Operating manual 5 CUTTING OPERATIONS ATTENTION: for complete safety during the cutting operations, take the following precautions: • • • • • • Always work with dry hands. Check that the machine is properly earthed. Wear protective goggles even if the machine has a protective shield over the cutting tool. Turn on switch (N) only after completing the operations on the carriage (securing the keys,...). Keep hands away from the cutting tool in motion. Before duplicating, remove the gauges. 5.
FLASH 008 Operating manual Fig. 21 5.1.1 Clamp rotation 1) Loosen the clamp closing knob by a few turns. 2) Turn the clamp so that the required side is facing the tracer point and cutter. NOTE: carry out the operation for both clamps A B A B Fig. 22 5.1.
FLASH 008 Operating manual 5.1.3 Key cutting ATTENTION: make sure the gauges (Q1) have been lowered. When the key-cutting machine has been turned on by means of main switch (N) it is ready for cutting: 1) Use handle (A) to take the carriage towards the tracer/cutter and hold the tracer against the cut, starting at the key stop (Fig. 24). 2) To make a copy of the key, move the carriage from right to left with knob (B). In case of double cuts repeat the operation in the second side of the key.
FLASH 008 Operating manual Using the bars The bars provided are used for cutting cruciform keys (Fig. 26) and as a tip rest for gauging keys without shoulders (Fig. 27). Cutting cruciform keys using bars The cruciform keys (90°) can be cut with the clamps and the aid of the bars. Positioning cruciform keys: 1) Leave the gauges (Q1) in the idle position. 2) Insert the bars into the slot in the clamps. 3) Butt the key stop against the bars. 4) Secure the keys in the clamps.
FLASH 008 Operating manual 6 MAINTENANCE ATTENTION: for repairs or replacement of parts for maintenance, the ‘CE’ mark is guaranteed only if original spare parts provided by the manufacturer are used. Although the key-cutting machine does not require special maintenance, it is advisable to check and, if necessary, replace the parts subject to wear, such as: the belt, cutting tool, brush, tracer point. Replacement is simple and can be carried out by the operator.
FLASH 008 Operating manual 6.2 Replacing the cutting tool In order to substitute the cutting tool you need to remove the cutting tool protective cover (L). To replace a worn cutting tool, proceed as follows: ATTENTION: remove the mains plug. 1) Remove the cover (L) by loosening the 3 screws (L1) (Fig. 28). 2) Slot the locking rod (provided) into the hole (K) of the cutting tool shaft (Fig. 30). 3) Unscrew (clockwise) the cutting tool locking screw (F1). ATTENTION: the thread is left-handed.
FLASH 008 Operating manual 6.4 Depth regulation (clamp protection) FLASH 008 incorporates regulation to safeguard the clamps from the possibility of scraping against the tracer point and cutter. ATTENTION: the play between cutting tool/tracer point and clamps must be 0.2 mm. Should it be different from this, proceed as follows: ATTENTION: remove the mains plug. 1) Raise the carriage and carry the clamps to the end of its run towards tracer point and cutting tool (Fig.
FLASH 008 Operating manual 6.6 Access to the lower compartment ATTENTION: remove the mains plug. 1) Detach the wire from the key-cutting machine socket. 2) Paying attention turn the machine slowly onto its back. 3) Loosen the 4 screws (R1) and remove feet and bottom plate (R) (Fig. 34). R R1 Fig. 34 6.7 Replacing the main switch ATTENTION: remove the mains plug. 1) 2) 3) 4) 5) Access the lower compartment (see chap.6.6).
FLASH 008 Operating manual 6.8 Replacing the rectifier ATTENTION: remove the mains plug. 1) 2) 3) 4) 5) Access the lower compartment (see chap.6.6). Detach the 4 connectors (V1) and (V2) paying special attention to their position (Fig. 37). Loosen and remove screw (V3). Replace the rectifier with the new one and secure it with screw (V3). Reconnect the 4 connectors (V1) and (V2). V3 Fig. 37 Fig. 38 6.
FLASH 008 Operating manual 7 DISPOSAL For correct disposal please refer to current standards. INFORMATION FOR USERS OF PROFESSIONAL EQUIPMENT From “Actuation of Directive 2012/19/EU regarding Waste Electrical and Electronic Equipment (WEEE)” The symbol of a crossed waste bin found on equipment or its packing indicates that at the end of the product’s useful life it must be collected separately from other waste so that it can be properly treated and recycled.
FLASH 008 Operating manual 8 ASSISTANCE Silca provides full assistance to purchasers of the key-cutting machine. To ensure complete safety for the operator, any job not specified in this manual should be carried out by the manufacturer or in the special Service Centres recommended by Silca. At the end of the manual there is a list of manufacturers’ and authorized Service Centre addresses; if the manual was downloaded it’s necessary visit the website to see the contacts (www.silca.biz). 8.
VITTORIO VENETO 05/02/2016 CE DECLARATION OF MACHINE COMPLIANCE SILCA S.p.A. - VIA PODGORA 20 ( Z.I.) 31029 VITTORIO VENETO (TV) - (ITALY) TEL. 0438 9136 - FAX.
SILCA S.p.A. Via Podgora, 20 (Z.I.) 31029 VITTORIO VENETO (TV) Phone: +39 0438 9136 Fax +39 0438 913800 E-mail: silca@silca.it www.silca.biz United Kingdom SILCA Ltd. Unit 6 Lloyds Court - Manor Royal CRAWLEY RH10 9QU Phone: +44 1293 531134 Fax +44 1293 531108 E-mail: sales@silcaltd.co.uk www.silcaltd.co.uk India MINDA SILCA Engineering Ltd. Plot no.37, Toy City, GREATER NOIDA (U.P.) - 201308 Phone: +91 9871397630/31 Fax: +91 120 2351301 E-mail: info@mindasilca.in www.mindasilca.in France SILCA S.A.S.
