Robot-TP-65M MODEL: Robot-TP-65M Teach Pendant with 4-wire Resistive Type Touchscreen, Deadman Switch, Emergency Button, IP 64 Protection and RoHS User Manual Page I Rev. 1.
Robot-TP-65M Revision Date Version Changes 7 October, 2013 1.01 Added Section 3.3.2: Robot-TP-65M/K Connection 17 June, 2013 1.
Robot-TP-65M Copyright COPYRIGHT NOTICE The information in this document is subject to change without prior notice in order to improve reliability, design and function and does not represent a commitment on the part of the manufacturer. In no event will the manufacturer be liable for direct, indirect, special, incidental, or consequential damages arising out of the use or inability to use the product or documentation, even if advised of the possibility of such damages.
Robot-TP-65M Table of Contents 1 INTRODUCTION.......................................................................................................... 1 1.1 OVERVIEW.................................................................................................................. 2 1.2 MODEL VARIATION ..................................................................................................... 2 1.3 FEATURES ...........................................................................................
Robot-TP-65M A.1 SAFETY PRECAUTIONS ............................................................................................ 25 A.1.1 General Safety Precautions ............................................................................. 25 A.1.2 Anti-static Precautions .................................................................................... 26 A.1.3 Product Disposal ............................................................................................. 27 A.
Robot-TP-65M List of Figures Figure 1-1: Robot-TP-65M Teach Pendant ...................................................................................2 Figure 1-2: Front View ....................................................................................................................3 Figure 1-3: LED Indicators.............................................................................................................3 Figure 1-4: Function Keys ......................................................
Robot-TP-65M List of Tables Table 1-1: LED Indicators ..............................................................................................................4 Table 1-2: Function Key Descriptions ..........................................................................................5 Table 1-3: System Specifications..................................................................................................9 Table 3-1: 37-pin Military Connector Pinouts .......................................
Robot-TP-65M Chapter 1 1 Introduction Page 1
Robot-TP-65M 1.1 Overview Figure 1-1: Robot-TP-65M Teach Pendant The Robot-TP-65M is teach pendant with a 6.5” 4-wire resistive touchscreen. The Robot-TP-65M is designed for easy and simplified integration into robot arm applications. 1.2 Model Variation The Robot-TP-65M series has two models. The model variation is listed below: Robot-TP-65M/K-ML: one cable with a 37-pin military connector for connection Robot-TP-65M/L: multiple cables for connection 1.
Robot-TP-65M Equipped with an emergency stop and a 3-position deadman switch to provide safe operation 1.4 External Overview 1.4.1 Front Panel The front side of the Robot-TP-65M is a flat bezel panel TFT LCD screen surrounded by a PC/ABS plastic frame. There are buttons and LED indicators located on the front panel. The detailed information is described in the following sections. Figure 1-2: Front View 1.4.1.
Robot-TP-65M LED Indicator Description Ready On: the robot is turned on and ready to be operated Auto On: the Robot-TP-65M is in Auto mode Servo On: the servo is enabled Off: the servo is disabled. On: the deadman switch is pressed Enable Off: the deadman switch is not pressed Table 1-1: LED Indicators 1.4.1.2 Function Keys The function keys are located on the front side of the Robot-TP-65M (Figure 1-4).
Robot-TP-65M Cancel Use the Cancel button to cancel. Speed -/+ Use “-“ to decrease the speed. Use “+“ to increase the speed. Right Stop Use the Stop button to stop the operation. Moving Direction Use these keys to drive the robot arm manually in a designated Keys direction. The user have to hold down the deadman switch at the same time when using these keys.
Robot-TP-65M 1.4.2 Rear Panel The rear panel provides access to the deadman switch. Refer to Figure 1-5.
Robot-TP-65M 1.5 Dimensions The Robot-TP-65M dimensions are shown below.
Robot-TP-65M 1.6 System Specifications The technical specifications for the Robot-TP-65M systems are listed in Table 1-4. Specification Robot-TP-65M LCD Size 6.5" Max. Resolution 640 (W) x 480 (H) Brightness (cd/m2) 800 Contrast Ratio 600:1 LCD Color 262K Pixel Pitch (H x V) (mm) 0.207(H) x 0.
Robot-TP-65M Vibration MIL-STD-810F Drop Survival 1 m (38 inches), four corners, two sides Power Requirement 12V DC Power Consumption 6.
Robot-TP-65M Chapter 2 2 Unpacking Page 10
Robot-TP-65M 2.1 Unpacking To unpack the Robot-TP-65M, follow the steps below: WARNING! The front side LCD screen has a protective plastic cover stuck to the screen. Only remove the plastic cover after the Robot-TP-65M has been properly installed. This ensures the screen is protected during the installation process. Step 1: Use box cutters, a knife or a sharp pair of scissors that seals the top side of the external (second) box. Step 2: Open the external (second) box.
Robot-TP-65M 2.1.1 Packing List The Robot-TP-65M teach pendant is shipped with the following components: Quantity Item Image Standard 1 Robot-TP-65M teach pendant 1 Transfer cable 1 Belt 1 Utility CD If any of these items are missing or damaged, contact the distributor or sales representative immediately.
Robot-TP-65M Chapter 3 3 Installation Page 13
Robot-TP-65M 3.1 Anti-static Precautions WARNING: Failure to take ESD precautions during the maintenance of the Robot-TP-65M may result in permanent damage to the Robot-TP-65M and severe injury to the user. Electrostatic discharge (ESD) can cause serious damage to electronic components, including the Robot-TP-65M. Dry climates are especially susceptible to ESD.
Robot-TP-65M Anti-static Discharge: If a user open the rear panel of the Robot-TP-65M, to configure the jumpers or plug in added peripheral devices, ground themselves first and wear and anti-static wristband. 3.3 System Connection The Robot-TP-65M series has two models: Robot-TP-65M/K-ML and Robot-TP-65M/K. The only difference of these two models is that the Robot-TP-65M/K-ML has a 37-pin military connector while the Robot-TP-65M/K has multiple cables and connectors for connection.
Robot-TP-65M Figure 3-2: 37-pin Military Connector Pinout Locations PIN NO. DESCRIPTION PIN NO. DESCRIPTION 1 Key SW. - Manual 20 RS-232 – SOUT 2 EMG2 21 -- 3 EMG1 22 RS-232 – RTS 4 PS/2 - KBDATA 23 PS/2 - GND 5 RS-232 - GND 24 LED - Servo 6 PS/2 - chassis 25 LED – Auto 7 RS-232 - chassis 26 GND 8 PS/2 - KBCLK 27 DDC – DAT 9 -(N) 28 DDC CLOCK 10 LED - Enable A R (Red+) 11 LED - Ready B GND (Red-) 12 +(P) C G (Green+) 13 3 SW.
Robot-TP-65M 18 RS/2 +5V 19 RS-232 – SIN J Copper Shielding Mesh Table 3-1: 37-pin Military Connector Pinouts 3.3.
Robot-TP-65M 3.3.2.1 OSD Keypad Connector Figure 3-4: OSD Keypad Connector Pinout Locations PIN NO. DESCRIPTION 1 KB_DATA 2 -- 3 GND 4 PS/2 VCC_IN 5V 5 KB_CLK 6 -- Table 3-2: OSD Keypad Connector Pinouts 3.3.2.2 Touch Connector Figure 3-5: Touch Connector Pinout Locations PIN NO.
Robot-TP-65M 6 -- 7 RS-232_RTS 8 -- 9 -- Table 3-3: Touch Connector Pinouts 3.3.2.3 VGA Connector Figure 3-6: VGA Connector Pinout Locations PIN NO. DESCRIPTION PIN NO. DESCRIPTION 1 RED 9 -- 2 GREEN 10 -- 3 BLUE 11 -- 4 -- 12 DDC_DATA 5 GND 13 HSYNC 6 (Shield) RED 14 VSYNC 7 (Shield) GREEN 15 DDC_CLOCK 8 -- Table 3-4: VGA Connector Pinouts 3.3.2.4 Cable Pinouts Monitor NO.
Robot-TP-65M EMG Key 1 Red EMG 1 2 Yellow EMG 2 1 Black 3 SW.2 2 Brown KEY SW-Teach 3 Orange KEY SW-Manual 1 Green 3 SW.2 2 Blue 3 SW.
Robot-TP-65M 3.4 Carrying the System The package comes with a belt for the user to carry the Robot-TP-65M. To use the belt, follow the steps below. Step 1: Locate the hooks on the four corners of the Robot-TP-65M (Figure 3-7). Figure 3-7: Hook Locations Step 2: Choose either two hooks to install the belt. Step 3: Carry the Robot-TP-65M as shown in Figure 3-8.
Robot-TP-65M 3.5 Emergency Buttons The Robot-TP-65M teach pendant has a deadman switch and an emergency button, which are provided to stop the robot automatically and safely when the operator can no longer operate the robot correctly with the teach pendant in the manual mode. 3.5.1 Deadman Switch Figure 3-9: Deadman Switch The deadman switch is located on the rear panel.
Robot-TP-65M The emergency stop button is located on the front panel. Push the button can stop the robot operation immediately. STOP: Push the emergency stop button to stop operation.
Robot-TP-65M Appendix A A Safety Precautions Page 24
Robot-TP-65M WARNING: The precautions outlined in this chapter should be strictly followed. Failure to follow these precautions may result in permanent damage to the Robot-TP-65M. A.1 Safety Precautions Please follow the safety precautions outlined in the sections that follow: A.1.1 General Safety Precautions Please ensure the following safety precautions are adhered to at all times. Follow the electrostatic precautions outlined below whenever the Robot-TP-65M is opened.
Robot-TP-65M A.1.2 Anti-static Precautions WARNING: Failure to take ESD precautions during the installation of the Robot-TP-65M may result in permanent damage to the Robot-TP-65M and severe injury to the user. Electrostatic discharge (ESD) can cause serious damage to electronic components, including the Robot-TP-65M. Dry climates are especially susceptible to ESD.
Robot-TP-65M A.1.3 Product Disposal CAUTION: Risk of explosion if battery is replaced by and incorrect type. Only certified engineers should replace the on-board battery. Dispose of used batteries according to instructions and local regulations. Outside the European Union - If you wish to dispose of used electrical and electronic products outside the European Union, please contact your local authority so as to comply with the correct disposal method.
Robot-TP-65M Except for the LCD panel, never spray or squirt liquids directly onto any other components. To clean the LCD panel, gently wipe it with a piece of soft dry cloth or a slightly moistened cloth. Never use alcohol to clean the external chassis. The interior of the Robot-TP-65M does not require cleaning. Keep fluids away from the Robot-TP-65M interior. Be cautious of all small removable components when vacuuming the Robot-TP-65M.
Robot-TP-65M Appendix B B Hazardous Materials Disclosure Page 29
Robot-TP-65M B.1 Hazardous Material Disclosure Table for IPB Products Certified as RoHS Compliant Under 2002/95/EC Without Mercury The details provided in this appendix are to ensure that the product is compliant with the Peoples Republic of China (China) RoHS standards. The table below acknowledges the presences of small quantities of certain materials in the product, and is applicable to China RoHS only.
Robot-TP-65M Part Name Toxic or Hazardous Substances and Elements Lead Mercury Cadmium Hexavalent Polybrominated Polybrominated (Pb) (Hg) (Cd) Chromium Biphenyls Diphenyl Ethers (CR(VI)) (PBB) (PBDE) Housing X O O O O X Display X O O O O X Printed Circuit X O O O O X Metal Fasteners X O O O O O Cable Assembly X O O O O X Fan Assembly X O O O O X Power Supply X O O O O X O O O O O O Board Assemblies Battery O: This toxic or hazardous s
Robot-TP-65M 此附件旨在确保本产品符合中国 RoHS 标准。以下表格标示此产品中某有毒物质的含量符 合中国 RoHS 标准规定的限量要求。 本产品上会附有”环境友好使用期限”的标签,此期限是估算这些物质”不会有泄漏或突变”的 年限。本产品可能包含有较短的环境友好使用期限的可替换元件,像是电池或灯管,这些元 件将会单独标示出来。 部件名称 有毒有害物质或元素 铅 汞 镉 六价铬 多溴联苯 多溴二苯醚 (Pb) (Hg) (Cd) (CR(VI)) (PBB) (PBDE) 壳体 X O O O O X 显示 X O O O O X 印刷电路板 X O O O O X 金属螺帽 X O O O O O 电缆组装 X O O O O X 风扇组装 X O O O O X 电力供应组装 X O O O O X 电池 O O O O O O O: 表示该有毒有害物质在该部件所有物质材料中的含量均在 SJ/T11363-2006 标准规定的限量要求以下。 X: 表示该有毒有