Electro-Hydraulic / UTV Frame Lift UF-2500EH-X Capacity 2,500lbs Installation, Operation & Maintenance Manual Apr.
CONTENTS 1. Safety Information 1.1 Note, Caution and Warning 1.2 Important Information 1.3 Safety Instructions 1.4 Caution and Warning Labels 2. Technical Specifications 2.1 Product Description 2.2 Product Specifications 2.3 Hydraulic Schematic 2.4 Circuit Diagram 3. Preparing and Installation 3.1 Site Selection 3.2 Surface Condition / Foundation & Anchoring 3.3 Necessary Tools 3.4 Personal Protective Equipment 3.5 Set-Up & Installation 4. Operation 4.1 Operation Instructions 5.
1. Safety Information 1.1 Note, Caution and Warning This document uses the following conventions—Note, Caution and Warning – to alert you to special instructions, tips, or hazards for a given procedure. Please familiarize yourself with the conventions described below. Indicates important information that requires special attention, such as a procedure for a specific vehicle, or tips on operating the equipment.
5. Keep everyone clear of the lift when the lift is moving, the locking mechanism is disengaged, or the vehicle is in danger of falling. 6. Unauthorized personnel should never be in the shop area when the lift is in use. 7. Inspect the lift daily. The lift should never be operated if it has damaged components or is malfunctioning. Only qualified technicians should service the lift. Replace damaged components with manufacturer’s parts, or equivalent. 8. Keep the area around the lift clear of obstacles. 9.
1.4 Caution and Warning Labels 5 Apr.
2. Technical Specification 2.1 Product Description The UF-2500EH-X UTV Frame Engaging Platform Lift provides ‘wheels free’ service designed for repairing, customizing, and maintaining UTV’s, ATV’s & Golf Carts using a 110VAC-60Hz, 1Ph power source, all while incorporating the latest safety technologies. The UF-2500EH-X is designed and manufactured for a max lifting capacity of 2,200 lbs.
UF-2500EH-X Dimension Drawings 7 Apr.
2.3 Hydraulic Schematic 2.4 Circuit Diagram 3. Electro-Magnetic Release 8 Apr.
3. Preparing and Installation 3.1 Site Selection The hydraulic UTV lift is designed only for indoor use. Application in a room with explosion hazard is not recommended. Setting in a wet place, a car wash bay for instance, is also not recommended. Make sure to check the desired location for possible obstructions such as a low ceiling, overhead lines, adequate working area, access ways, exits, etc. 3.
3.3 Necessary Tools & Supplies · · · · · · · · · · · · Forklift & Soft Sling Straps (recommended) 115VAC, 60 Hz, 20 Amp Service 6 Quarts of Non-Detergent / Non-Foaming Hydraulic Oil - SAE-10, AW 32 or equivalent Chalk Line Tape Measure Level Metric Wrenches & Sockets Adjustable Wrench Cross Head Screwdriver Oil Funnel Hammer Drill with 1/2” Carbide Drill Bit Gloves 3.4 Personal Protective Equipment Always wear proper protective equipment like proper clothing, shoes, gloves & safety glasses, etc. 3.
c. Mount Power Unit to the Pedestal Control Stand assembly, using Bolts, Flat Washers & Lock Nuts ensuring the Back Plate is already secured to the Stand. d. Ensure to tighten all Nuts & Bolts for Pedestal Control Stand assembly. 3. Power Unit - (Filling Reservoir Tank) a. Remove the red vent plug (Fig.2) from the power unit reservoir tank and fill with hydraulic oil. Add oil until level reaches the Minimum fill line noted on Reservoir Tank.
c. Make electrical plug wiring connection for the Electro-Matic Release Valve, by locating the Plug ‘C’ from Wiring Harness and matching Plug ‘C’ connector from the power unit’s Electro-Matic Release Valve’s wiring harness, as shown below in Fig. 7. NOTE: Ensure plug connectors are securely locked together. d. Using the Wiring Harness from Frame Lift & Wiring Harness from Control Panel, make electrical plug connections for the Electro-Matic Lift Latches, by locating the Plugs ‘E’ from both wiring harnesses.
6. Anchoring Lift & Pedestal Stand a. Once Lift & Pedestal Stand placement locations are confirmed, install anchor bolts at each corner of Lift to secure to floor, referencing the FOUNDATION and ANCHORING REQUIREMENTS info. on Page 9. NOTE: Anchor Pedestal to floor is optional. Fig.10 7. Starting Up (No Load on Lift) a. Using the Control Panel, first turn of the red Emergency / Master Power Switch for lift operation. b. Raise the lift platform to full height by pressing the (GREEN) UP↑button. (Fig. 9) c.
4. Operation Be sure to read and familiarize yourself with the Safety Instructions at the beginning of this manual. Be sure to wear gloves, protection glasses and all necessary personal protective equipment. Failure to follow Safety Instructions may result in property damage, personal injury or death. 4.1 Operating Instructions Be sure to read and familiarize yourself with the Safety Instructions at the beginning of this manual.
b. Then press (BLUE) DOWN↓button on remote controller to lower lift to the floor, while observing the complete lowering process to check for any unexpected movement. c. After lift is fully lowered to floor, carefully remove the vehicle from frame lift platform. Remain clear of lift when lowering vehicle. Observe pinch point warning decals. If lift is not operating properly, DO NOT use until adjustment or repairs are made by qualified lift service personnel.
5. Maintenance Instructions Contact your service provider for instructions before starting up if you are not completely familiar with lift’s maintenance procedures. Only qualified personnel can perform maintenance on this equipment. Any failure in operation may cause personal injury and/or damage to lift. Daily: ü Wear necessary protective equipment before use, includes, but not limited, gloves and protection glasses, working suits and shoes. ü Always keep bolts tight. Check periodically.
6. Exploded Views & Parts Lists Exploded Views – (Lift Structure) 52 53 17 Apr.
Exploded Views – (Lift Structure) Parts List – (Lift Structure) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Tux P/N UF-2500EHX-001 UF-2500EHX-002 UF-2500EHX-003 UF-2500EHX-004 UF-2500EHX-005 UF-2500EHX-006 UF-2500EHX-007 UF-2500EHX-008 UF-2500EHX-009 UF-2500EHX-010 UF-2500EHX-011 UF-2500EHX-012 UF-2500EHX-013 UF-2500EHX-014 UF-2500EHX-015 UF-2500EHX-016 UF-2500EHX-017 UF-2500EHX-018 UF-2500EHX-019 UF-2500EHX-020 UF-2500EHX-021 M-Ref P/N JP26-01000-000 JP26-10000-000 5120-08025-000 JP26-090
22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 40-1 40-4 40-5 40-6 40-7 40-8 40-9 40-10 40-11 40-12 40-13 40-14 40-15 40-16 40-17 41 42 43 44 44-1 45 46 47 48 49 50 51 52 53 UF-2500EHX-022 UF-2500EHX-023 UF-2500EHX-024 UF-2500EHX-025 UF-2500EHX-026 UF-2500EHX-027 UF-2500EHX-028 UF-2500EHX-029 UF-2500EHX-030 UF-2500EHX-031 UF-2500EHX-032 UF-2500EHX-033 UF-2500EHX-034 UF-2500EHX-035 UF-2500EHX-036 UF-2500EHX-037 UF-2500EHX-038 UF-2500EHX-039 UF-2500EHX-040 UF-2500EHX-040.1 UF-2500EHX-040.
Exploded View – (Pedestal Control Stand) Parts List – (Pedestal Control Stand) ITEM 1 2 3 4 5 6 7 8 9 10 11 Tux P/N UF-2500EHX-PS-001 UF-2500EHX-PS-002 UF-2500EHX-PS-003 UF-2500EHX-PS-004 UF-2500EHX-PS-005 UF-2500EHX-PS-006 UF-2500EHX-PS-007 UF-2500EHX-PS-008 UF-2500EHX-PS-009 UF-2500EHX-PS-010 UF-2500EHX-PS-011 M-Ref P/N 5110-04016-000 JP260S-243154 XC26-03000-000 ES04-00009-000 5112-06030-000 5302-00006-000 5206-00006-000 5101-08025-000 5302-00008-000 XC26-01000-000 XC26-02000-000 20 Apr.
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 UF-2500EHX-PS-012 UF-2500EHX-PS-013 UF-2500EHX-PS-014 UF-2500EHX-PS-015 UF-2500EHX-PS-016 UF-2500EHX-PS-017 UF-2500EHX-PS-018 UF-2500EHX-PS-019 UF-2500EHX-PS-020 UF-2500EHX-PS-021 UF-2500EHX-PS-022 UF-2500EHX-PS-023 UF-2500EHX-PS-024 UF-2500EHX-PS-025 UF-2500EHX-PS-026 XC26-00003-000 JP16-26001-000 5206-00008-000 5115-06012-000 XC26-04000-000 5901-10002-000 SJ01-12001-000 JP260S-243154 XC26-00001-000 5110-06016-000 XC26-00002-000 5201-00004-000 5303-00004-000 5
Exploded View – (Control Panel) 1.2 1.1 Parts List – (Control Panel) ITEM 1 1-1 1-2 2 3 4 5 6 7 8 9 10 Tux P/N UF-2500EHX-CP-001 UF-2500EHX-CP-001.1 UF-2500EHX-CP-001.
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 UF-2500EHX-CP-011 UF-2500EHX-CP-012 UF-2500EHX-CP-013 UF-2500EHX-CP-014 UF-2500EHX-CP-015 UF-2500EHX-CP-016 UF-2500EHX-CP-017 UF-2500EHX-CP-018 UF-2500EHX-CP-019 UF-2500EHX-CP-020 UF-2500EHX-CP-021 UF-2500EHX-CP-022 UF-2500EHX-CP-023 UF-2500EHX-CP-024 UF-2500EHX-CP-025 UF-2500EHX-CP-026 UF-2500EHX-CP-027 UF-2500EHX-CP-028 UF-2500EHX-CP-029 UF-2500EHX-CP-030 UF-2500EHX-CP-031 UF-2500EHX-CP-032 JK01-10020-000 DK20-10018-000 DK20-10020-000 530
Exploded View – (Power Unit) Parts List – (Power Unit) ITEM 1 2 3 4 5 6 7 8 9 Tux P/N UF-2500EHX-PU-001 UF-2500EHX-PU-002 UF-2500EHX-PU-003 UF-2500EHX-PU-004 UF-2500EHX-PU-005 UF-2500EHX-PU-006 UF-2500EHX-PU-007 UF-2500EHX-PU-008 UF-2500EHX-PU-009 M-Ref P/N BZ13-05001-000 BZ14-05002-B00 BZ14-05003-000 BZ01-04010-000 5601-00635-000 BZ01-04007-000 BZ01-04009-000 5901-00118-000 BZ01-04008-000 24 Apr.
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 UF-2500EHX-PU-010 UF-2500EHX-PU-011 UF-2500EHX-PU-012 UF-2500EHX-PU-013 UF-2500EHX-PU-014 UF-2500EHX-PU-015 UF-2500EHX-PU-016 UF-2500EHX-PU-017 UF-2500EHX-PU-018 UF-2500EHX-PU-019 UF-2500EHX-PU-020 UF-2500EHX-PU-021 UF-2500EHX-PU-022 UF-2500EHX-PU-023 UF-2500EHX-PU-024 UF-2500EHX-PU-025 UF-2500EHX-PU-026 UF-2500EHX-PU-027 UF-2500EHX-PU-028 UF-2500EHX-PU-029 UF-2500EHX-PU-030 UF-2500EHX-PU-031 UF-2500EHX-PU-032 UF-2500EHX
7. Troubleshooting Guide A. Problem Motor does not run. B. Possible cause: 1. Blown fuse or circuit breaker. 2. Incorrect voltage to motor. 3. Bad wiring connections. 4. Motor up switch burned out. 5. Overhead limit switch burned out. 6. Motor windings burned out. Problem Solution: 1. Replace fuse or reset circuit breaker. 2. Supply correct voltage to motor. 3. Repair and insulate all connections. 4. Replace switch. 5. Replace switch. 6. Replace motor. Motor runs but lift will not raise. C.
LIMITED WARRANTY Structural Warranty: The following parts and structural components carry a five year warranty: Columns Tracks Arms Cross Rails Uprights Top Rail Beam Swivel Pins Legs Carriages Overhead Beam Limited One-Year Warranty: Tuxedo Distributors, LLC (iDEAL) offers a limited one-year warranty to the original purchaser of Lifts and Wheel Service equipment in the United States and Canada.
