Paint Spray Booths Cross Flow / Tilt Panel Installation & Maintenance Manual Tuxedo Distributors, LLC. 1905 N. Main, Suite C. Cleburne, TX. 76033 www.tuxedodistributors.
1. INTRODUCTION iDEAL Paint Spray Booth (PSB-AFCF23ASY) 1.1 Introduction......................................................................................................................... 4 1.2 Receiving, Unpacking, and Reporting Missing Items........................................................... 4 2. SAFETY 2.1 Safety Alert Symbol and Signal Words ............................................................................... 2.1.1 Assembly Hazards............................................
iDEAL Paint Spray Booth (PSB-AFCF23ASY) 5. MAINTENANCE 5.1 Maintenance Interval Cart ................................................................................................. 5.2 Daily.................................................................................................................................... 5.2.1 Inspect Filters ......................................................................................................... 5.2.2 Filter Maintenance ................................
iDEAL Paint Spray Booth (PSB-AFCF23ASY) 1. INTRODUCTION 1.1 INTRODUCTION This manual explains the basic assembly and routine maintenance of iDEAL Paint Spray Booths. It is essential to follow all of the safety instructions, along with keeping this manual with your Paint Spray Booth at all times.
iDEAL Paint Spray Booth (PSB-AFCF23ASY) 2. SAFETY 2.1 SAFETY ALERT SYMBOL AND SIGNAL WORDS Before assembling, operating or servicing the spray booth, you must read, understand and follow the instructionsand safety warnings in this manual. Your spray booth may not be equipped with some of the optional equipment described in this manual.
iDEAL Paint Spray Booth (PSB-AFCF23ASY) 2.1.
iDEAL Paint Spray Booth (PSB-AFCF23ASY) 2.1.
iDEAL Paint Spray Booth (PSB-AFCF23ASY) 2.1.4 Fire Hazard No smoking or open flame in or near spray booth. Local fire codes prohibit smoking in the vicinity of spray painting operations. DO NOT STORE FLAMMABLE LIQUIDS ADJACENT TO OR INSIDE SPRAY BOOTH. READ ALL PRODUCT LABELS AND INSTRUCTIONS. DO NOT USE ANY ELECTRIC POWERED AIRLESS SPRAY RIGS, PRESSURE WASHERS OR SIMILAR EQUIPMENT WHEN APPLYING A LOWFLASH POINT SOLVENT OR PEEL COATING.
iDEAL Paint Spray Booth (PSB-AFCF23ASY) 3.3.2 Exhaust Fan And Chambers The booth exhaust chamber(s) is/are located as shown in the mechanical drawing package included with this manual. Exhaust gases are pumped through the exhaust duct by an electrically powered fan. The fan is made of spark resistant material and the motor is located out of the air stream. The exhaust chamber(s) operate(s) under a negative pressure to induce the required airflow through the exhaust filters. 3.3.
iDEAL Paint Spray Booth (PSB-AFCF23ASY) 4. INSTALLATION 4.1 GENERAL This manual is a guide for installing a variety of different spray booths and configurations. The assembly drawings enclosed are specific for the booth you have purchased. The drawings include exploded isometric drawings showing the relationship of each panel or part to the next one. The BOM / Packing List of all components is provided and must be used in addition to the drawing to identify all components.
iDEAL Paint Spray Booth (PSB-AFCF23ASY) NOTE: Refer to exploded view drawings included with your spray booth for installation details. Basic Installation - First Section: 1. Determine where booth will be constructed (determine where exhaust stack will exit through the roof) and where Side Door will be placed. 2. Use chalk lines to place booth layout on the floor. 3. Layout all floor channels for exhaust chamber and walls. As you attach wall panels together, they will also bolt to the floor channel. 4.
iDEAL Paint Spray Booth (PSB-AFCF23ASY) 10. Following exploded view drawings, continue alternately assembling wall panels and roof panels to each other until you reach front end of booth. 11. Verify walls are plumb and booth is square and on floor layout marks. Tighten all mounting hardware. 12. Anchor floor channel to floor at a minimum of every 12 inches. 13. Caulk all panel joints inside the booth with the acrylic latex caulk provided. Do not use a silicone caulk. 14.
iDEAL Paint Spray Booth (PSB-AFCF23ASY) 4.5 LIGHT FIXTURES STANDARD LIGHTS 1. Install ‘upper & lower’ Std. Light Brackets (KP02L01-A & KP02-R01-A) above and below of panel hole, per diagram below. Insert 5/16” bolts through wall panel holes and secure with nuts. 2. Place a 1/4” to 1/2“ bead of caulk around the edge of the light hole in the panel. 3. Install ‘sides’ Std. Light Brackets (KP02-002) to each side of panel hole, per diagram below. Insert 5/16” bolts through wall panel holes and secure with nut.
iDEAL Paint Spray Booth (PSB-AFCF23ASY) 4.6 MANOMETER Located manometer on booth where it can be easily be read daily by the paint department. Install close to exhaust filter wall to keep tubing length to a minimum. Excess tubing length will reduce accuracy of the manometer. The high port will connect to work chamber, and the low port will connect to chamber on the suction side of the filter grid. 1. Drill a hole in booth wall just large enough for the plastic hose barb to fit through (approx. 13/32).
iDEAL Paint Spray Booth (PSB-AFCF23ASY) 3. Turn “Zero Set” knob counter clockwise until it stops, then turn knob clockwise 3 full turns. This will place the adjustment knob in the middle of its travel range. Remove fill plug at top of manometer and slowly fill with red fluid. You will not need the entire bottle. Stop filling as soon as you can see the red fluid enter clear tube at bottom of the manometer. Turn “Zero Set” adjustment knob to set red fluid on 0 mark.
iDEAL Paint Spray Booth (PSB-AFCF23ASY) 5. Wherever the red fluid stops is where you will place the green arrow. In this example, the red fluid stopped at .25 inches of water column. So because we know our filters are rated for .5 inches of water column, and we know that with clean filters the fan is drawing .25 inches of water column, we simply add the two numbers together to tell us where the filters will pack out. Note: 25 inches of water + .5 inches of water = .75 inches of water total 6.
iDEAL Paint Spray Booth (PSB-AFCF23ASY) 4.7 EXHAUST FILTER INSTALLATION Install one wire grid in each filter cell with prongs facing towards inside of booth. Exhaust filters will be attached to prongs, as shown below. 4.8 INTAKE FILTER INSTALLATION If booth has an intake plenum, insert intake filter into filter grid. The side marked “Air Leaving Side” on filter goes toward inside of booth.
iDEAL Paint Spray Booth (PSB-AFCF23ASY) 4.9 MOTOR INSTALLATION Couplings, drive belts, chains or other mounted devices must be in proper alignment, balanced and secure forsafe motor operation. 4.9.1 Mounting This motor must be securely mounted. Sufficient ventilation must be provided to insure proper operation. 4.9.2 Install Sheaves And Fan Belts 1. The fan sheave (A) and motor sheave (B) must be inaxial alignment. Shafts must be parallel in both vertical and horizontal planes. 2.
4.9.3 Electrical iDEAL Paint Spray Booth (PSB-AFCF23ASY) Complete booth assembly and then perform steps 1-4 below to connect electrical service to motor (NOTE: iDEAL does not recommend using 120V single phase on motors above 1HP) 1. Determine voltage at your facility. 2. If a control panel was sent with this booth, confirm that the voltage and phase on thecontrol panel matches the voltage and phase you intend to use. 3. Ensure the wiring diagram below matches your voltage, phase, and HP. 4.
iDEAL Paint Spray Booth (PSB-AFCF23ASY) 4.10 TUBEAXIAL FAN The fan and motor assembly bolts to the top of the Exhaust Chamber Roof Panel 4.11 OPTIONAL - EXHAUST DUCT KIT &INSTALLATION If equipped with optional exhaust ductwork, it is recommended to save this professionally installed. (Storm Collar & Roof Flange sold separately) To assemble the ductwork: 1. Bolt pipe with connecting ring to the exhaust fan. 2. Remaining ductwork is crimped on one end to interlock with the nextsection. 3.
iDEAL Paint Spray Booth (PSB-AFCF23ASY) 4.12 PRODUCT DOORS Before installing door, verify both Door Jams ‘channels’ and top Door Stop are installed properly and squared. Verify dimension between channels and floor to door stop, as per door drawing. Installation of Front Doors 1. Install Front Doors to Door Jams (CF-15L & CF-15R), ensuring the Door Jams are square & plumb, using the provided hinge pins.
iDEAL Paint Spray Booth (PSB-AFCF23ASY) Installation of Door Sweeps – (Front Doors only) 1. Cut a piece of rubber sweep material long enough to fit the bottom width of the product door. 2. Place cut piece of rubber on the floor centered under the bottom of the door. 3. Lift the outside edges of the cut rubber up on each side of door so it forms a loop that touches the floor. 4. Mark the position of the top edge of the cut rubber on each side of the door. 5.
iDEAL Paint Spray Booth (PSB-AFCF23ASY) 4.13 SIDE ACCESS DOOR LIMIT SWITCH INSTALLATION 1. Bolt Limit Switch to Limit Switch Mounting Bracket (CF-29) with 10-24 x 2" Screws & Nylon Nuts. (NOTE: 1/4” mounting holes must be drilled into Mount Bracket to connect Limit Switch) 2. Remove bolt in panel above access door on latch side and bolt the Limit Switch Mounting Bracket in place. 3. Adjust actuating Lever Arm so Striker Bracket will actuate switch. 4.
iDEAL Paint Spray Booth (PSB-AFCF23ASY) 4.15 FRONT DOOR LIMIT SWITCH & LATCH INSTALLATION Limit Switch Installation: 1. Bolt Limit Switch to Header Connection Panel (CF-15A) as per diagram below. Connect with 10-24 x 2" Screws & Nylon Nuts. (NOTE: 1/4” mounting holes must be drilled into Header Panel to connect Limit Switch) 2. Adjust actuating Lever Arm so Striker Bracket will actuate switch. 3. Attach Striker Bracket (KD-01K-010) to Door with #12 drill screws in front of Limit Switch Lever Arm. 4.
iDEAL Paint Spray Booth (PSB-AFCF23ASY) 4.16 LIMIT SWITCH WIRING 1. Obtain line power from proper terminal in remote Control Panel and wire it to the first Limit Switch (Local Codes may require Limit Switches to be wired using rigid sealed off conduit). 2. Run line power from the first Switch to the second Switch. 3. Continue wiring all Switches in this manner to be in series. 4. Return the last line wire to the remote Control Panel and connect it to the proper terminal. 5.
iDEAL Paint Spray Booth (PSB-AFCF23ASY) CONTROL PANEL WIRING DIAGRAM – (CONTINUED) 26
iDEAL Paint Spray Booth (PSB-AFCF23ASY) 4.18 CHECKLIST Check the following items prior to start up: 1. Motors wired for proper voltage. 2. All fans and motors turn freely. 3. Lubricate all bearings. 4. Check installation of exhaust fan for proper airflow direction. Generally, airflow is out of booth. 5. Listen for excessive or unusual noise when booth is operating. 6. With booth operating, open any door for 30 seconds and see if spray gun will shut down.
iDEAL Paint Spray Booth (PSB-AFCF23ASY) 5.1 MAINTENANCE INTERVAL CART * Adjust belt tension after first week of operation, then every six months thereafter. 5.2 DAILY 5.2.1 Inspect Filters Visually inspect all filters for damage and debris buildup. Replace damaged or clogged filters. 5.2.2 Filter Maintenance Wear personal protective equipment to protect against dry paint and dust particles while handling filters. Check manometer gauge daily for condition of filters.
iDEAL Paint Spray Booth (PSB-AFCF23ASY) 5.3 EVERY TWO MONTHS 5.3.1 Lubricate Door Latches Lubricate bearing pin and laminated cam with SAE 30-50 high temperature oil. Tighten set screws in handle as needed. For use in cold areas, use SAE 10-20 high temperature oil. Test explosion-venting feature to verify proper operation. Corrosion and/or build-up of foreign materials may affect proper operation of latches. 5.4 EVERY SIX MONTHS 5.4.1 Check Fan Belts 1.
6. WARRANTY iDEAL Paint Spray Booth (PSB-AFCF23ASY) iDEAL Spray Booths have a full one year Warranty on all parts and materials. This warranty does not extend to include labor costs for the replacement of parts or materials covered under warranty. If a part is believed defective, please notify our Customer Service Department. A replacement item shall be shipped and regular freight shall be paid by Tuxedo Distributors, LLC.
