POWER SPORT ‘COMBO’ TIRE CHANGER & MOTORCYCLE WHEEL BALANCER (TCWB-PSC206M-iDEAL) Installation & Operation Manual May 2019
CONTENTS TIRE CHANGER MACHINE 1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2. Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3. Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 4. Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 5. Unpacking & Inspection . . . . . . . . . . . . . . . . . . . . 7 6. Workplace Requirements . . . . . . . . . . . . . . . . . . . 7 7. Position & Installation . . . . . . . . . .
WHEEL BALANCING MACHINE 1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 2. Specifications & Features . . . . . . . . . . . . . . . . . . . 29 3. The Structure of Dynamic Balancer . . . . . . . . . . . 30 4. Installation of Dynamic Balancer . . . . . . . . . . . . . 31 5. LED Display Control Panel & Function Keys . . . . 32 6. Installation & Demounting of Wheel . . . . . . . . . . . 34 7. Rim Data Input Methods & Balancing Operation. . 35 8. Imbalance Optimize . . . . . . . . .
OVERVIEW FOR THE IDEAL ‘COMBO’ POWER SPORT & MOTORCYCLE TIRE CHANGER & WHEEL BALANCER 1. 2. 3. 4. NO As shown in figure, assemble the base plate (1) and the bracket (2) with three pieces M10 bolts, and then fixed the base plate (1) on the tire changer (3) with two pieces M10 bolts. Adjust the bolt (5) to make the base plate (1) at the horizontal. Put the wheel balancer (4) on the base plate (1), and make the mounting holes aligned.
TIRE CHANGER MACHINE INSTRUCTION & MAINTENANCE MANUAL WARNING This instruction manual is important for the machine, please read carefully before installation and use; also it is important for safe use and machine maintenance of machine. Please keep this manual properly in order to further maintenance of the machine. 1. INTRODUCTION Application Range: The semi-automatic tire changer is especially designed for demounting / mounting tires from wheel rims.
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4. TRANSPORT When transporting, the machine should be with original package and placed according to the mark on the package. For the already packaged machine should be handled with a corresponding tonnage forklift for loading and unloading. The location to insert the fork feet, as shown as Fig 1. 5. UNPACKING & INSPECTION Pull out the nail which is nailed on the plate with tip jaw; unpack the carton and plastic cover. Check and make sure all parts shown on the spare parts list are included.
7. POSITION & INSTALLATION 1. Unscrew the nuts at the bottom, position the machine and calibrate it with the horizontal rule. Mount the machine with all the screws and to ensure the machine is stable. Make sure the system is equipped with a good grounding circuit for prevent electric leakage. And have operation range of ground for skid prevention. 2. Unscrew the Nut (A) on the Cabinet Body (B) as shown in Fig 3.
. ADJUSTING OPERATION · Tread the Turntable Rotation Pedal (Z), Turntable (Y) clockwise rotation; Lift up the Turntable Rotation Pedal (Z), Turntable (Y) counterclockwise rotation. · Tread Bead Breaker Pedal (U), Bead Breaker shovel (F) close toward inside; release Bead Breaker Pedal (U), Bead Breaker shovel (F) return to original position. · Tread Jaws open and close Pedal (V), four jaws (G) on the turntable open; tread again, four jaws (G) close.
9.2. DEMOUNTING THE TIRE Ensure to remove all the weights on the wheel rim and to exhaust the air in the tire completely before this operation. Apply lubricating grease (or similar lubricant) around the tire bead. Without the lubricant may lead to badly wear and tear on tire.
9.3. MOUNTING TIRE CAUTION: Check to make sure that the tire and the wheel rim are of same size before mounting the tire. To avoid any damage on type, lubricate the tire bead and the wheel rim with the lubrication recommended by manufacturer. Put on the tire and check the situation. CAUTION: When clamp the wheel rim, don’t put your hands on the wheel rim to avoid injury during this operation.
PLEASE OPERATE AS FOLLOWS: (Fig 8) 1. 2. 3. 4. 5. 6. Remove the valve cap from the valve stem. Check to make sure the air nozzle is pressed down completely over the threads of the valve stem. Check to make sure that the tire and the wheel rim are of the same size. Lubricate both the tire bead and the wheel rim, additional lubrication is required if needed. Inflate the tire with break, while inflating, check the pressure listed on the pressure gauge, also check whether the bead is fixed or not.
12. MAINTENANCE CAUTION: Only the professional persons can do the maintenance. To prolong the machine’s life, maintain the machine timely according to the manual. Otherwise, it will impact the reliability of the machine or even cause injury to operator and others nearby.
NOTE: If Hexagonal Vertical Arm not be locked or not meet the requirement that 2-3mm from the bottom of Mounting/demounting head to rim, please adjust Hexagonal Locking Plate, refer to Fig 12 and adjust the (X). In order to achieve the reliability of jaws and Bead Breaker shovel, operate as follows to keep their valves clean: 1. Remove the left side cover of the machine body by unscrewing the two screws. 2. Loosen the valve Muffler (A) which belong to Jaws open and close Pedal and Bead Breaker Pedal.
13. TROUBLE SHOOTING TABLE Problem Reason Reverse Switch broken The turntable rotates just in one direction or can’t rotate. Belt broken The Motor’s malfunction Demount or fix the wheel, the turntable can’t lock (spin with wheel); Solution Replace the Reverse Switch Replace the belt Check the motor cable or terminal block wire; Replace the motor if it was broken. Leakage of Air network Check all the parts on the air network. The clamping cylinder can’t work. Replace the cylinder piston.
14. GUIDE FOR ORDERING SPARE PARTS Firstly, the damaged or ordered sample should be gained and confirmed the quantity of spare parts. Confirm the replaced parts specification, avoid wrong order. The confirmed method showed as following: According to the use range and place position of parts, find out the codes of parts in the exploded drawing (section 17) from the manual.
NOTE: The manufacturer reserves the rights to change the parts specification without notice. The manufacturer is not liable for the modification and improvement of the products which have been on sale. 15. WEARING SPARE PARTS LIST Item Part Number Description 200-10 C-200-500000-0 Bead Breaker buffer 226 S-005-020075-0 V Seal 20x28x7.5 227 S-000-063265-0 O Seal 63x2.65 200-228 C-200-540000-0 Clamping Cylinder Piston Ø70 232 S-000-019262-0 O-Seal Ø19.6x2.
16. EXPLODED DRAWINGS & PARTS LISTS (TIRE CHANGER) Item 200-1 200-2 200-3 4 5 6 7 200-9 200-10 11 12 200-14 16 17 239-22 Part Number CX-200-010000-0 CX-200-080000-0 CX-200-020000-0 B-010-060101-0 B-040-061412-1 B-014-080251-0 B-010-080201-0 C-000-001020-0 C-200-500000-0 B-027-060401-0 C-200-580000-0 C-200-510000-0 B-010-080201-0 B-040-081715-1 C-239-333700-0 Description Machine Body Pedal Front Cover Left Cover Hex Socket Head Bolt, M6x10 Flat Washer Ø6*x14x1.
Item Part Number Description Item Part Number Description 600-101 CX-204-250000-0 Square Column 206-138 CX-206-150200-0 Mount/Demount Head Pulley (Motorcycle) 200-102 200-140 C-200-150400-0 Hex Round Pin 141 B-007-120161-0 Hex Socket Head Bolt, M12x16 CX-200-190000-0 Swing Arm Pin 103 B-014-140301-0 Outer Hex Bolt, M14x30 104 B-050-140000-0 Spring Washer Ø14 200-158 C-200-230200-0 Locking Handle Cover 105 CX-200-140000-0 Big washer 200-160 CX-200-230000-0 Locking Handle 2
Item Part Number Description 221-201 CX-221-130000-0 Turntable Assembly 630 225 S-011-010808-0 Straight Union, 1/8"-Ø8 200-204 C-200-570000-0 Jaw 226 S-005-020075-0 V- Seal 20x28x7.5 206-730 C-206-730000-0 Jaw Protector (Plastic) 227 S-000-063265-0 O-Seal 63*2.
Item Part Number Description Item Part Number Description 200-13 C-200-360000-0 Bead Breaker Arm Spring 200-321 S-000-175500-0 O-Seal Ø170.8x5.3 200-301 B-010-140301-0 Hex Socket Head Bolt, M14x30 200-322 CX-200-030000-0 Bead Breaker Arm 200 302 B-001-060001-0 Self-Locking Nut, M6 200-323 CX-200-040000-0 Bead Breaker Pin 303 S-018-010408-0 Union (90°) 1/4-Ø8 200-324 CX-200-050600-0 Bead Breaker Cylinder Rotating Pin 304 B-001-160001-1 Nut, M16x1.
200-480 428432 430420 429 425 427 616 459 417 434 433 418 441 440 438 439 437 422 411 410 409 408 407 406 405 422 453 452 457 423 445 442 22 May 2019 TCWB-PSC206M-iDEAL 423
Item Part Number Description Item Part Number Description 200-401 C-200-060400-0 Reverse Switch Pedal 428 B-040-061210-1 Flat Washer Ø 6x12x1 221-402 C-221-060300-0 5-Way Valve Pedal (Right) 429 B-040-040000-1 Flat Washer Ø 4 405 B-055-120001-0 Snap Ring Ø12 (Shaft) 430 B-024-040161-0 Cross-Round Head Screw, M4x16 406 B-040-122520-1 Flat Washer Ø12x25x2 200-431 C-200-530000-0 Reverse Switch Handle 407 B-017-040301-0 Cross Head Screw M4x30 432 B-001-060001-0 Self-Locking Nu
Item Part Number Description 200-501 C-300-320302-0 Gear Box Lower Cover 502 S-040-030204-0 Bearing 30204 503 S-005-020080-1 200-504 505 Item Part Number Description 513 B-050-100000-0 Spring Washer Ø10 200-514 B-060-006020-0 Pin M6x20 Gear Box Seal φ20x35x8 515 B-040-102020-1 Flat Washer Ø10X2 C-200-320500-0 Gear Belt Pulley 516 B-010-060201-0 Hex Socket Head Bolt, M6x20 B-014-080251-0 Outer Hex Bolt, M8x25 517 B-040-061412-1 Flat Washer Ø6x14x1.
Item A04 A44 A48 200-531 200-532 200-535 537 A41 548 200-540 Part Number S-015-000008-3 B-010-060161-0 S-017-010808-2 CX-200-430100-0 S-000-059262-0 CX-200-430200-0 S-035-055080-0 S-011-010808-0 B-007-040061-0 CW-106-020000-0 Description T-union 3* Ø 8 Hex Socket Head Bolt, M6x16 Quick T-Union,1/8-2xØ 8 Rotating Valve Casing O-Seal 59.9x2.62 Rotating Valve Mandrel Hose 5.
Item 200-504 Part Number C-200-320500-0 Description Item Part Number Description Gear Belt Pulley 609 B-050-100000-0 Spring washer Ø10 Motor 220V/50HZ 610 B-014-100251-0 Outer Hex Bolt, M10×25 Motor 220V/60HZ 611 B-014-080351-0 Outer Hex Bolt, M8x35 CX-200-330000-0 Motor Belt Pulley 612 B-004-080001-0 Nut, M8 603 B-007-080121-0 Hex Socket Head Bolt, M8×12 613 B-040-082220-1 Flat Washer φ8x22x2 604 S-042-000686-0 Tire Changer Belt A-28 614 C-200-560000-0 Motor Rubber Washer
Item 701 702 703 704 705 706 707 708 708W Part Number S-038-000100-0 C-200-900000-0 S-025-104008-0 S-011-010414-1 B-040-132420-1 S-030-010400-2 S-012-010408-0 CW-090-000201-0 CW-090-000201-1 Item 802 841 842 840 Description Inflating Gun Indicator Rubber Connection Hose Notch Nut Straight Union 1/4-1/4 Flat Washer Ø13 Pressure Adjust Valve (Optional) Quick Union 1/4-Ø8 Complete Inflating Gun (w/ Pressure Adjust Valve ) Complete Inflating Gun (w/out Pressure Adjust Valve ) Part Number S-025-000050-0 S-01
17. CIRCUIT DIAGRAM 18.
WHEEL BALANCING MACHINE INSTRUCTION & MAINTENANCE MANUAL 1. INTRODUCTION An imbalanced wheel will make the wheel jump and steering wheel wobble while driving. It can baffle the driver to drive, aggrandize the cleft of combine area of steering system, damage the vibration damper and steering parts, and increase the probability of the traffic accidents. A balanced wheel will avoid all these problems.
2.3 WORKING ENVIRONMENT · Temperature: 41-100 °F · Altitude ≤4000m · Humidity: ≤85% 3. THE STRUCTURE OF DYNAMIC BALANCER Dynamic balancer consists of mechanical section and electrical section: 3.1 MECHANICAL SECTION Mechanical section consists of support bracket and rotary main shaft; they are together fixed on the frame. 3.2 ELECTRICAL SYSTEM 1. 2. 3. The microcomputer system consists of the LSI, new high speed Micro CPU, LED display and keyboard.
4. INSTALLATION OF DYNAMIC BALANCER 4.1 OPENING AND CHECKING Open the package and check whether there are damaged parts. If there are some problems, please do not use the equipment and contact with the supplier. Standard accessories with equipment are shown as follow: · · · · · · · Screw Stud of Drive Axis Balancing Pliers Allen Wrench Measure Caliper Quick Release Nut Cones Calibration Weight (100g) 1 1 1 1 1 3 1 4.2 INSTALLING MACHINE 4.2.
5. LED DISPLAY CONTROL PANEL & FUNCTION KEYS 5.1 INTRODUCTION OF DISPLAY CONTROL PANEL Fig 5-1 is figure of keyboard and display, introduction is as follows: Fig 5-1 1. Digital readout, amount of imbalance, inside 2. Digital readout, amount of imbalance, outside 3. Balancing mode 4. Push buttons, manual DISTANCE setting 5. Push buttons, manual WIDTH setting 6. Push buttons, manual DIAMETER setting 7. Show real imbalance amount (less than 5gram), function key, gram/ounce, mm / inch, self-calibration 8.
NOTE: Only use the fingers to press push buttons. Never use the counterweight pincers or other pointed objects. 5.
6. INSTALLATION & DEMOUNTING OF WHEEL 6.1 CHECKING WHEEL The wheel must be clean, none sand or dust on it, and remove all the primal counterweights of the wheel. Check the tire pressure whether up to the rated value. Check positioning plane of rim and mounting holes whether deformed. 6.2 INSTALLING WHEEL 6.2.1 Select the optimal cone for the center hole when there is center hole on the rim. 6.2.2 Two ways of installing the wheel: A. positive positioning; B. negative positioning. 6.2.2.
7. RIM DATA INPUT METHODS & BALANCING OPERATION 7.1 THE POWER-ON STATE OF THE MACHINE After the power-on of the machine, it starts initialization automatically. The initialization will be finished after two seconds. The machine enters normal dynamic balancing mode (clamp counterweights on the both rim edge) automatically, as in Fig 7-1, ready for input data of rim. Fig 7-1 7.2 DATA OF WHEEL INPUT METHOD FOR NORMAL DYNAMIC BALANCE MODE AND WHEEL BALANCING OPERATION 7.2.
data. Slowly rotate wheel, when inside position indication LEDs all light, (Fig 5-1 (10) ), at the 12 o’clock position of rim inside, clamp weights equal to value shown on the left side display (Fig 7-3). Then slowly rotate wheel, when outside position indication LEDs all light, (Fig 5-1 (11) ), at the 12 o’clock position of rim outside, clamp weights to equal to value shown on the right side display (Fig 74). Rotate wheel by hand again, move hand away when display is off.
(11)) all light, stick weights equal to value shown on the left side display, at the 12 o’clock position of middle rim (Fig 7-5). Again manually rotate wheel, when display shows “RUN ---”, move hand away to let wheel rotate. When both side display are on, wheel stops and balancing is completed. Fig 7-6 7.4 ALU-1 MODE DATA INPUT METHOD & BALANCING OPERATION Follow 7.2 to input rim data, press [MODE] key, mode indication as below figure, then enter ALU-1 mode to balance wheel.
7.5 ALU-2 MODE DATA INPUT METHOD & BALANCING OPERATION Follow 7.2 to input rim data, press [MODE] key, mode indication as below figure, then enter ALU-2 mode to balance wheel Input rim data, manually rotate wheel, when display shows “RUN ---”, move hand away to let wheel rotate. When display shows “STOP”, wheel stops and display shows data.
side display (Fig 7-9 left). Then slowly rotate wheel, when outside position indication LEDs all light, (Fig 5-1 (11)), at the 12 o’clock position of rim inside, stick weights equal to value shown on the right side display (Fig 7-9 right) . Rotate wheel by hand again, when display shows “RUN ---”,move hand away to let wheel rotate. When both side display are on, wheel stops and balancing is completed. Fig 7-9 7.
Fig 7-9 Input rim data, manually rotate wheel, when display shows “RUN ---”, move hand away to let wheel rotate. When display shows “STOP”, wheel stops and display shows data. Slowly rotate wheel, when inside position indication LEDs all light, (Fig 5-1 (10)), at the 12 o’clock position of rim inside aI position, stick weights equal to value shown on the left side display.
7.9 RECALCULATION Before wheel balance testing, sometimes operator may forget input current data of rim. Data can be inputted after wheel balance testing. Then it is not necessary to make balancing test again. Operator only needs to press [SET] key, system can re-calculate imbalance value with new data. Under interface showing imbalance value, press [SET] key to check current inputted data of rim. 8.
Fig 8-3 Slowly rotate wheel by hand again, when both side middle position indicator light flash (Fig 8-4), use chalk to make a mark on the rim. Fig 8-4 Demount wheel from balancer, use tire changer to demount tire from rim. Remount tire on rim to make tire and rim marks at same position. Optimize complete. 8.
9.3 As per Fig 9-2, clamp a 100 gram counterweight on anywhere of outside of rim, manually rotate wheel, when display is off, move hands away to enter next step, Press [SET] key to exit. Fig 9-2 9.4 As per Fig 9-3, wheel stops rotating, calibration ends. Demount tire, now balancer is ready to work.
Fig 11-1 11.2 KEY-TONE CLUE ON FUNCTION SETTINGS This function can turn on or off key-tone. When turn on this function, every time press key, system will emit a “di” tone. When turn off this function, press key and there is no tone. Follow 10.1 and press [a+] key to enter, show Fig 11-2, right side display shows ON, means the function has been turned on. Display showing OFF means the function has been turned off. Press [b-] or [b+] key to shift function between “ON” and “OFF”.
Fig 11-4 12. MACHINE SELF-TEST FUNCTION This function is for checking whether all inputted signals are normal and supports trouble analyses. 12.1 LED AND INDICATOR LIGHT CHECK Press [SET] + [MODE] keys, indicator light and LEDs light. This function can check whether LEDs or indicator light are damaged. Checking ends and display shows Fig 11-1. Enter position sensor signal check. Press [SET] key to exit. 12.
13. TROUBLE SHOOTING 13.1 Manually rotate wheel to rating speed, LEDs are not off and balancing test is going on. Computer board, position sensor and cables should be checked. 13.2 After machine power on, there is no display. Check power switch indicator light. If light is off, power supply gets problem. Otherwise, check power board, computer board and cables. 13.3 Inaccuracy of precision normally is not caused by balancer.
14.2 THE MAINTENANCE OF PROFESSIONALS The maintenance of professionals can only be carried out by the professionals from the factory. 14.2.1 If the imbalance value of tested wheel has obvious errors and does not improve after self-calibrating, this proves the parameter in the machine has altered, so the user should ask for professionals. 14.2.2 The replacing and adjustment of pressure sensor should be operated according to the following methods, and the operation should be carried out by professionals.
15. TROUBLE-ERROR CODE LIST When balancer display hint of error, can follow consult below list to remove the trouble: Code Meanings Principal axis not Err 1 spin or have not spin signal Cause 1. Computer board fault The rotation speed is low 1. Change computer board 2. Connection-peg untouched 2. Check cable connections 1. Position sensor fault Err 2 Remedy 2. Wheel not impacting or weight too light 3. Computer board fault 1. Change position sensor 2. Repeat impacting wheel 3.
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LIMITED WARRANTY Structural Warranty: The following parts and structural components carry a five year warranty: Columns Tracks Arms Cross Rails Uprights Top Rail Beam Swivel Pins Legs Carriages Overhead Beam Limited One-Year Warranty: Tuxedo Distributors, LLC (iDEAL) offers a limited one-year warranty to the original purchaser of Lifts and Wheel Service equipment in the United States and Canada.