Paint Spray Booths Side Downdraft Installation & Maintenance Manual Tuxedo Distributors, LLC. 1905 N. Main, Suite C. Cleburne, TX. 76033 www.tuxedodistributors.
1. INTRODUCTION iDEAL Paint Spray Booth (PSB-SDD26ASY-A) 1.1 Introduction......................................................................................................................... 4 1.2 Receiving, Unpacking, and Reporting Missing Items........................................................... 4 2. SAFETY 2.1 Safety Alert Symbol and Signal Words ............................................................................... 2.1.1 Assembly Hazards...........................................
iDEAL Paint Spray Booth (PSB-SDD26ASY-A) 5. MAINTENANCE 5.1 Maintenance Interval Cart ................................................................................................. 5.2 Daily.................................................................................................................................... 5.2.1 Inspect Filters ......................................................................................................... 5.2.2 Filter Maintenance ...............................
iDEAL Paint Spray Booth (PSB-SDD26ASY-A) 1. INTRODUCTION 1.1 INTRODUCTION This manual explains the assembly and routine maintenance of iDEAL Paint Spray Booths.It is essential tofollow all of the safety instructions, along with keeping this manual with your Paint Spray Booth at all times.
iDEAL Paint Spray Booth (PSB-SDD26ASY-A) 2. SAFETY 2.1 SAFETY ALERT SYMBOL AND SIGNAL WORDS Before assembling, operating or servicing the spray booth, you must read, understand and follow the instructionsand safety warnings in this manual. Your spray booth may not be equipped with some of the optional equipment described in this manual.
iDEAL Paint Spray Booth (PSB-SDD26ASY-A) 2.1.
iDEAL Paint Spray Booth (PSB-SDD26ASY-A) 2.1.
iDEAL Paint Spray Booth (PSB-SDD26ASY-A) 2.1.4 Fire Hazard No smoking or open flame in or near spray booth. Local fire codes prohibit smoking in the vicinity of spray painting operations. DO NOT STORE FLAMMABLE LIQUIDS ADJACENT TO OR INSIDE SPRAY BOOTH. READ ALL PRODUCT LABELS AND INSTRUCTIONS. DO NOT USE ANY ELECTRIC POWERED AIRLESS SPRAY RIGS, PRESSURE WASHERS OR SIMILAR EQUIPMENT WHEN APPLYING A LOWFLASH POINT SOLVENT OR PEEL COATING.
iDEAL Paint Spray Booth (PSB-SDD26ASY-A) 3.3.2 Exhaust Fan And Chambers The booth exhaust chamber(s) is/are located as shown in the mechanical drawing package included with this manual. Exhaust gases are pumped through the exhaust duct by an electrically powered fan. The fan is made of spark resistant material and the motor is located out of the air stream. The exhaust chamber(s) operate(s) under a negative pressure to induce the required airflow through the exhaust filters. 3.3.
iDEAL Paint Spray Booth (PSB-SDD26ASY-A) 4. INSTALLATION 4.1 GENERAL This manual is a guide for installing a variety of different spray booths and configurations. The assembly drawings enclosed are specific for the booth you have purchased. The drawings include exploded isometric drawings showing the relationship of each panel or part to the next one. A BOM / Packing List of all components is provided and must be used in addition to the drawing to identify all components.
iDEAL Paint Spray Booth (PSB-SDD26ASY-A) NOTE: Refer to exploded view drawings included with your spray booth for installation details. Basic Installation - First Section: 1. Determine where booth will be constructed (determine where exhaust stacks will exit through the roof) and where man door(s) will be placed. 2. Use chalk lines to place booth layout on the floor. 3. Starting with rear or front wall panels at either rear corner, bolt one corner panel & one rear wall corner panel together on chalk lines.
iDEAL Paint Spray Booth (PSB-SDD26ASY-A) T-Bar Assembly Detail KT03L KT04L KT04R KT03R KT-02R KT01R KT01L KT02L Basic Installation - Second Section: 1. Bolt exhaust filter grid side spacer assemblies and the exhaust grid header panel in the bottom of wall panel beam supports for the first and second sections of the booth. Repeat on opposite side of the booth. 2. Install the ceiling blank cross support panel between the two wall panel beam hip beams. 3.
iDEAL Paint Spray Booth (PSB-SDD26ASY-A) Intake Filter Grid Installation (NOTE: 2” side of angle goes up and smaller angle sticks out horizontally) Small ‘Ends’ Filter Grid Sections 1. Screw two 40” angles (KC02) to the 80” side of the small intake filter opening using #8 drill screws. Repeat on opposite side of small intake filter opening. 2. Screw one 99-1/2“angle (KC01) to the 100” side of the small intake filter opening using #8 drill screws. Repeat on opposite side of small intake filter opening. 3.
iDEAL Paint Spray Booth (PSB-SDD26ASY-A) Intake Filter Grid Installation – Continued (NOTE: 2” side of angle goes up and smaller angle sticks out horizontally) Large ‘Center’ Filter Grid Section 1. Screw one 99-1/2” angle (KC01) to the 100” side of the intake filter opening using #8 drill screws. Repeat on opposite side. 2. Screw one 99-1/2“angle (KC01) to the other 100” side of the intake filter opening using #8 drill screws. Repeat on opposite side of small intake filter opening. 3.
iDEAL Paint Spray Booth (PSB-SDD26ASY-A) Exhaust Filter Grid(s) Installation: Small ‘End’ Filter Grid Sections 1. Using #8 drill screws screw a 40” angle (KC02) to the top of the opening. 2. Screw a 19-3/4” angle (KC03) to both ends of the opening. 3. Screw a 40” angle (KC02) between the two side angles at the bottom of the opening. 4. Place a 2”x19-3/4”flat strip (KC04) vertically in the center of the opening and screw in place from the backside of the frame. 5.
iDEAL Paint Spray Booth (PSB-SDD26ASY-A) Exhaust Boxes 1. Attach panel (KP33) to exhaust grid side spacer (KP30L). 2. Attach panel (KP33) to exhaust grid side spacer (KP30R) at other end of exhaust grids. 3. Screw flat panel (KP36) over the exhaust grid side spacers (KP32R) and (KP29R) covering the opening. Repeat on opening at other end of exhaust grids. 4.
iDEAL Paint Spray Booth (PSB-SDD26ASY-A) Exhaust Chimney Stack Assembly 1. Screw panel 12x30x48 panel (KF03-001) to 12x30x48 with 1 Tab Down flange (KF03-002). 2. Screw panel 12x30x24 to the other panel 12x30x24 (KF03-003). 3. Place panel 12x30x24 on top of panel 12x30x48 1 Tab Down. Screw them together using 1” tabs. 4. Place the back edges of panel 24x32 (KF03-004) flush on the front of the slant edges of panels 22x24x12L (KF03-006) and 22x24x12R (KF03-007)and clamp together.
iDEAL Paint Spray Booth (PSB-SDD26ASY-A) 4.5 LIGHT FIXTURES CLASS I DIV II LIGHTS 1. Place light fixture through booth panel line up with mounting holes. 2. Install bolts through light and panel holes and secure using nuts on outside of panel. 3. The fixture is provided with an interlock switch that has a normally open contact, which opens when the fixture lens is removed from fixture. The switch is to be wired to disable spray equipment used in spray booth.
iDEAL Paint Spray Booth (PSB-SDD26ASY-A) STANDARD LIGHTS 1. Install top and bottom guide angle pieces (KP02-002) above and below the light opening hole per drawing. Insert bolts through wall panel hole and then through the guide angle flange and secure with nut. 2. Place a 1/4” to 1/2“ bead of caulk around the edge of the light hole in the panel. 3. Place the tempered glass centered between the two guide angle pieces pressing it into the bead of caulk forming a seal. 4.
4.6 MANOMETER iDEAL Paint Spray Booth (PSB-SDD26ASY-A) Located manometer on booth where it can be easily be read daily by the paint department. Install close to exhaust filter wall to keep tubing length to a minimum. Excess tubing length will reduce accuracy of the manometer. The high port will connect to work chamber, and the low port will connect to chamber on the suction side of the filter grid. 1. Drill a hole in booth wall just large enough for the plastic hose barb to fit through (approx. 13/32).
iDEAL Paint Spray Booth (PSB-SDD26ASY-A) 3. Turn “Zero Set” knob counter clockwise until it stops, then turn knob clockwise 3 full turns. This will place the adjustment knob in the middle of its travel range. Remove fill plug at top of manometer and slowly fill with red fluid. You will not need the entire bottle. Stop filling as soon as you can see the red fluid enter clear tube at bottom of the manometer. Turn “Zero Set” adjustment knob to set red fluid on 0 mark.
iDEAL Paint Spray Booth (PSB-SDD26ASY-A) 5. Wherever the red fluid stops is where you will place the green arrow. In this example, the red fluid stopped at .25 inches of water column. So because we know our filters are rated for .5 inches of water column, and we know that with clean filters the fan is drawing .25 inches of water column, we simply add the two numbers together to tell us where the filters will pack out. Note: 25 inches of water + .5 inches of water = .75 inches of water total 6.
iDEAL Paint Spray Booth (PSB-SDD26ASY-A) 4.7 EXHAUST FILTER INSTALLATION Cut roll filter media to fit in each filter cell. Press filter media into filter cell (screws used to assemble filter cell will hold filter media in place). 4.8 INTAKE FILTER INSTALLATION Insert intake filter into filter grid by turning it on edge. Pull intake filter down into place. The side with the cloth covering goes down toward booth. 4.
iDEAL Paint Spray Booth (PSB-SDD26ASY-A) 4.9.3 Electrical Complete booth assembly and then perform steps 1-4 below to connect electrical service to motor (NOTE: iDEAL does not recommend using 120V single phase on motors above 1HP) 1. Determine voltage at your facility. 2. If a control panel was sent with this booth, confirm that the voltage and phase on thecontrol panel matches the voltage and phase you intend to use. 3. Ensure the wiring diagram belowmatches your voltage, phase, and HP. 4.
iDEAL Paint Spray Booth (PSB-SDD26ASY-A) 4.10 TUBEAXIAL FAN The fan and motor assembly can bolt to the top of Chimney Exhaust Stacks or it can be placed in the exhaust duct above the roof (optional mounting flange rings required) 4.11 OPTIONAL - EXHAUST DUCT KIT &INSTALLATION If equipped with optional exhaust ductwork, it is recommended to save this professionally installed. (Storm Collar & Roof Flange sold separately) To assemble the ductwork: 1. Bolt pipe with connecting ring to the exhaust fan. 2.
iDEAL Paint Spray Booth (PSB-SDD26ASY-A) 4.12 PRODUCT DOORS Before installing door, verify both door frame channels and top door frame stop are installed properly and squared. Verify dimension between frame channels and floor to door stop with door drawing. Install Left or Right Single Door 1. Place door in door frame on right or left side. Place spacers between door and floor. Door is manufactured to have a 1-1/2” clearance at bottom, 1/2” clearance on top and 1/2” clearance on sides. 2.
iDEAL Paint Spray Booth (PSB-SDD26ASY-A) 4. Adjust the doors in all directions using spacers. Drill holes in hinge flanges using the hinges already on the door as templates. Place bolts and nuts through hinges and holes in mounting flange and tighten. 5. Remove spacers and check door for proper function. Adjust as needed.
iDEAL Paint Spray Booth (PSB-SDD26ASY-A) Install Door Sweeps 1. Cut a piece of rubber sweep material long enough to fit the bottom width of the product door. 2. Place cut piece of rubber on the floor centered under the bottom of the door. 3. Lift the outside edges of the cut rubber up on each side of door so it forms a loop that touches the floor. 4. Mark the position of the top edge of the cut rubber on each side of the door. 5.
4.15 iDEAL Paint Spray Booth (PSB-SDD26ASY-A) PRODUCT DOOR LIMIT SWITCH & LATCH INSTALLATION 1. Attach limit switch to limit switch mounting plate (may be mounted on right or left plate) so actuating arm aligns with door edge. 2. Adjust actuating arm so trigger plate will actuate switch. 3. Attach trigger plate to door edge so it actuates switch. 4. Make final adjustments to lever arm to assure proper operation and tighten set screw on limit switch lever arm. 5.
iDEAL Paint Spray Booth (PSB-SDD26ASY-A) AIR SOLENOID WIRING 4.17 (Example only - Consult wiring diagrams supplied with your equipment for proper installation) 1. Obtain power and common from proper terminals in remote Control Panel and wire them to the Air Solenoid. 2. Air solenoid is now controlled by Control Panel in spray mode.
iDEAL Paint Spray Booth (PSB-SDD26ASY-A) CONTROL PANEL WIRING DIAGRAM – (CONTINUED) 31
iDEAL Paint Spray Booth (PSB-SDD26ASY-A) 4.18 CHECKLIST Check the following items prior to start up: 1. Motors wired for proper voltage. 2. All fans and motors turn freely. 3. Lubricate all bearings. 4. Check installation of exhaust fan for proper airflow direction. Generally, airflow is out of booth. 5. Listen for excessive or unusual noise when booth is operating. 6. With booth operating, open any door for 30 seconds and see if spray gun will shut down.
iDEAL Paint Spray Booth (PSB-SDD26ASY-A) 5.1 MAINTENANCE INTERVAL CART * Adjust belt tension after first week of operation, then every six months thereafter. 5.2 DAILY 5.2.1 Inspect Filters Visually inspect all filters for damage and debris buildup. Replace damaged or clogged filters. 5.2.2 Filter Maintenance Wear personal protective equipment to protect against dry paint and dust particles while handling filters. Check manometer gauge daily for condition of filters.
iDEAL Paint Spray Booth (PSB-SDD26ASY-A) 5.3 EVERY TWO MONTHS 5.3.1 Lubricate Door Latches Lubricate bearing pin and laminated cam with SAE 30-50 high temperature oil. Tighten set screws in handle as needed. For use in cold areas, use SAE 10-20 high temperature oil. Test explosion-venting feature to verify proper operation. Corrosion and/or build-up of foreign materials may affect proper operation of latches. 5.4 EVERY SIX MONTHS 5.4.1 Check Fan Belts 1.
6. WARRANTY iDEAL Paint Spray Booth (PSB-SDD26ASY-A) iDEAL Spray Booths have a full one year Warranty on all parts and materials. This warranty does not extend to include labor costs for the replacement of parts or materials covered under warranty. If a part is believed defective, please notify our Customer Service Department. A replacement item shall be shipped and regular freight shall be paid by Tuxedo Distributors, LLC.
