Paint Spray Booths Open Front Booth / Tilt Panel Installation & Maintenance Manual Tuxedo Distributors, LLC. 8320 E. Hwy 67 Alvarado, TX. 76009 www.tuxedodistributors.com www.idealautoequip.
iDEAL Open Front Paint Spray Booth (PSB-AFOFB1388-AK) 1. INTRODUCTION 1.1 Introduction......................................................................................................................... 4 1.2 Receiving, Unpacking, and Reporting Missing Items........................................................... 4 2. SAFETY 2.1 Safety Alert Symbol and Signal Words ............................................................................... 2.1.1 Assembly Hazards................................
iDEAL Open Front Paint Spray Booth (PSB-AFOFB1388-AK) 5. MAINTENANCE 5.1 Maintenance Interval Cart ................................................................................................. 5.2 Daily.................................................................................................................................... 5.2.1 Inspect Filters ......................................................................................................... 5.2.2 Filter Maintenance ...................
iDEAL Open Front Paint Spray Booth (PSB-AFOFB1388-AK) 1. INTRODUCTION 1.1 INTRODUCTION This manual explains the basic assembly and routine maintenance of iDEAL Paint Spray Booths. It is essential to follow all of the safety instructions, along with keeping this manual with your Paint Spray Booth at all times.
iDEAL Open Front Paint Spray Booth (PSB-AFOFB1388-AK) 2. SAFETY 2.1 SAFETY ALERT SYMBOL AND SIGNAL WORDS Before assembling, operating, or servicing the spray booth, you must read, understand, and follow the instructions and safety warnings in this manual. Your spray booth may not be equipped with some of the optional equipment described in this manual.
iDEAL Open Front Paint Spray Booth (PSB-AFOFB1388-AK) 2.1.
iDEAL Open Front Paint Spray Booth (PSB-AFOFB1388-AK) 2.1.
iDEAL Open Front Paint Spray Booth (PSB-AFOFB1388-AK) 2.1.4 Fire Hazard No smoking or open flame in or near spray booth. Local fire codes prohibit smoking in the vicinity of spray painting operations. DO NOT STORE FLAMMABLE LIQUIDS ADJACENT TO OR INSIDE SPRAY BOOTH. READ ALL PRODUCT LABELS AND INSTRUCTIONS. DO NOT USE ANY ELECTRIC POWERED AIRLESS SPRAY RIGS, PRESSURE WASHERS OR SIMILAR EQUIPMENT WHEN APPLYING A LOWFLASH POINT SOLVENT OR PEEL COATING.
iDEAL Open Front Paint Spray Booth (PSB-AFOFB1388-AK) 3.3.2 Exhaust Fan And Chambers The booth exhaust chamber(s) is/are located as shown in the mechanical drawing package included with this manual. Exhaust gases are pumped through the exhaust duct by an electrically powered fan. The fan is made of spark resistant material and the motor is located out of the air stream. The exhaust chamber(s) operate(s) under a negative pressure to induce the required airflow through the exhaust filters. 3.3.
iDEAL Open Front Paint Spray Booth (PSB-AFOFB1388-AK) 4. INSTALLATION 4.1 GENERAL This manual is a guide for installing a variety of different spray booths and configurations. The assembly drawings enclosed are specific for the booth you have purchased. The drawings include exploded isometric drawings showing the relationship of each panel or part to the next one. The BOM / Packing List of all components is provided and must be used in addition to the drawing to identify all components.
iDEAL Open Front Paint Spray Booth (PSB-AFOFB1388-AK) NOTE: Also refer to exploded view drawings included with your spray booth for installation details. Basic Installation - First Section: 1. Determine where booth will be constructed (determine where exhaust stack will exit through the roof) and where Side Door will be placed. 2. Use chalk lines to place booth layout on the floor. 3. Layout all floor channels for exhaust chamber and walls.
iDEAL Open Front Paint Spray Booth (PSB-AFOFB1388-AK) 10. Following exploded view drawings, continue alternately assembling wall panels and roof panels to each other until you reach front end of booth. 11. Verify walls are at correct angle and booth is square and on floor layout marks. Tighten all mounting hardware. 12. Anchor floor channel to floor at a minimum of every 12 inches. 13. Caulk all panel joints inside the booth with the acrylic latex caulk provided. Do not use a silicone caulk. 4.
iDEAL Open Front Paint Spray Booth (PSB-AFOFB1388-AK) CLASS I DIV II LIGHTS (ELECTRICAL) 13
iDEAL Open Front Paint Spray Booth (PSB-AFOFB1388-AK) 4.6 MANOMETER Located manometer on booth where it can be easily be read daily by the paint department. Install close to exhaust filter wall to keep tubing length to a minimum. Excess tubing length will reduce accuracy of the manometer. The high port will connect to work chamber, and the low port will connect to chamber on the suction side of the filter grid. 1.
iDEAL Open Front Paint Spray Booth (PSB-AFOFB1388-AK) 3. Turn “Zero Set” knob counterclockwise until it stops, then turn knob clockwise 3 full turns. This will place the adjustment knob in the middle of its travel range. Remove fill plug at top of manometer and slowly fill with red fluid. You will not need the entire bottle. Stop filling as soon as you can see the red fluid enter clear tube at bottom of the manometer. Turn “Zero Set” adjustment knob to set red fluid on 0 mark.
iDEAL Open Front Paint Spray Booth (PSB-AFOFB1388-AK) 5. Wherever the red fluid stops is where you will place the green arrow. In this example, the red fluid stopped at .25 inches of water column. So because we know our filters are rated for .5 inches of water column, and we know that with clean filters the fan is drawing .25 inches of water column, we simply add the two numbers together to tell us where the filters will pack out. Note: 25 inches of water + .5 inches of water = .75 inches of water total 6.
iDEAL Open Front Paint Spray Booth (PSB-AFOFB1388-AK) 4.7 EXHAUST FILTER INSTALLATION Install one wire grid in each filter cell with prongs facing towards inside of booth. Exhaust filters will be attached to prongs, as shown below. (NOTE: Install Exhaust Filters with the green shaded color towards inside of Booth) 4.8 INTAKE FILTER INSTALLATION The Open Front Booth does NOT require Intake Filters.
iDEAL Open Front Paint Spray Booth (PSB-AFOFB1388-AK) 4.9 MOTOR INSTALLATION Couplings, drive belts, chains or other mounted devices must be in proper alignment, balanced and secure for safe motor operation. 4.9.1 Mounting This motor must be securely mounted. Sufficient ventilation must be provided to insure proper operation. 4.9.2 Install Sheaves And Fan Belts 1. The fan sheave (A) and motor sheave (B) must be inaxial alignment. Shafts must be parallel in both vertical and horizontal planes. 2.
iDEAL Open Front Paint Spray Booth (PSB-AFOFB1388-AK) 4.9.3 Electrical Complete booth assembly and then perform steps 1-4 below to connect electrical service to motor (NOTE: iDEAL does not recommend using 120V single phase on motors above 1HP) 1. Determine voltage at your facility. 2. If a control panel was sent with this booth, confirm that the voltage and phase on thecontrol panel matches the voltage and phase you intend to use. 3. Ensure the wiring diagram below matches your voltage, phase, and HP. 4.
iDEAL Open Front Paint Spray Booth (PSB-AFOFB1388-AK) 4.10 TUBEAXIAL FAN The fan and motor assembly bolts to the top of the Exhaust Chamber Roof Panel 4.11 OPTIONAL - EXHAUST DUCT KIT &INSTALLATION If equipped with optional exhaust ductwork, it is recommended to have this professionally installed. (Storm Collar & Roof Flange sold separately) To assemble the ductwork: 1. Bolt pipe with connecting ring to the exhaust fan. 2. Remaining ductwork is crimped on one end to interlock with the nextsection. 3.
iDEAL Open Front Paint Spray Booth (PSB-AFOFB1388-AK) exhaust unit and another just below each elbow. 4.12 OPTIONAL - AIR SOLENOID WIRING (Example only - Consult wiring diagrams supplied with your equipment for proper installation) 1. Obtain power and common from proper terminals in remote Control Panel and wire them to the Air Solenoid. 2. Air solenoid is now controlled by Control Panel in spray mode. 4.
iDEAL Open Front Paint Spray Booth (PSB-AFOFB1388-AK) CONTROL PANEL WIRING DIAGRAM – 220VAC, 60HZ, 1 PHASE 22
iDEAL Open Front Paint Spray Booth (PSB-AFOFB1388-AK) 4.14 CHECKLIST Check the following items prior to start up: 1. Motor(s) wired for proper voltage. 2. All fan(s) and motor(s) turn freely. 3. Lubricate all bearings. 4. Check installation of exhaust fan for proper airflow direction. Generally, airflow is out of booth. 5. Listen for excessive or unusual noise when booth is operating. 6. With booth operating, open any door for 30 seconds and see if spray gun will shut down.
iDEAL Open Front Paint Spray Booth (PSB-AFOFB1388-AK) 5.1 MAINTENANCE INTERVAL CART * Adjust belt tension after first week of operation, then every six months thereafter. 5.2 DAILY 5.2.1 Inspect Filters Visually inspect all filters for damage and debris buildup. Replace damaged or clogged filters. 5.2.2 Filter Maintenance Wear personal protective equipment to protect against dry paint and dust particles while handling filters. Check manometer gauge daily for condition of filters.
iDEAL Open Front Paint Spray Booth (PSB-AFOFB1388-AK) 5.3 EVERY TWO MONTHS 5.3.1 Lubricate Door Latches (If Applies) Lubricate bearing pin and laminated cam with SAE 30-50 high temperature oil. Tighten set screws in handle as needed. For use in cold areas, use SAE 10-20 high temperature oil. Test explosion-venting feature to verify proper operation. Corrosion and/or build-up of foreign materials may affect proper operation of latches. 5.4 EVERY SIX MONTHS 5.4.1 Check Fan Belts 1.
iDEAL Open Front Paint Spray Booth (PSB-AFOFB1388-AK) 6. WARRANTY iDEAL Spray Booths have a full one year Warranty on all parts and materials. This warranty does not extend to include labor costs for the replacement of parts or materials covered under warranty. If a part is believed defective, please notify our Customer Service Department. A replacement item shall be shipped, and regular freight shall be paid by Tuxedo Distributors, LLC.
