Mobile Column Lift Set MSC-13K-B Capacity 13,200lbs / Each Column Installation - Operation – Service Manual 2016 Mar
INDEX CHAPTER 0. PREFACE----------------------------------------------------------------------------PAGE 2 CHAPTER 1. GENERAL INFORMATION ------------------------------------------------------PAGE 3 CHAPTER 2. SET-UP / INSTALLATION -------------------------------------------------------PAGE 7 CHAPTER 3. OPERATIONINSTRUCTION----------------------------------------------------PAGE 9 CHAPTER 4. LIFTING OPERATION--------- --------------------------------------------------PAGE 19 CHAPTER 5.
1. GENERAL INFORMATION 1.1 SPECIFICATIONS Model # MSC-13K-B Capacity 13,200 lbs. / Each Column Pressure Relief Valve 2,030 psi Sealed Ex-Works Pump motor 3HP ( DC24V, Max 110Amper ) / Each Column Battery charger power supply Input: 100-140 , 60Hz, single phase Output: 24VDC, Max 15Amper Operational Voltage 24 VDC Lifting Height 67.1" Column L / W / H 45.7” / 44.1” / 88.6” (Max Ht. 155.5”) Fork Adjustable Range 6.
1.2 DIMENSIONS ( mm / inch) Fig.
1.3 DESCRIPTION OF THE LIFTING SYSTEM The mobile column lift is a movable electrically driven hydraulic column lift used for lifting heavy vehicles. It is used in set of four columns. But at least two lifting columns are required to work at same time for lifting a vehicle.
1.4 STRUCTURE OF THE MOBILE COLUMN LIFT • Hydraulic Power Unit The hydraulic system consists of an electrically driven pump, flow control valves, safety valves and an oil reservoir. • Column and Lifting Cylinder The column and lifting cylinder form the major part of the portable column lift. In the U-section of the column there are a guide block and rollers. The rollers enable the guide block to move along the full length of the column. The hydraulic lifting cylinder provides the lifting capacity.
2. SET-UP / INSTALLATION Remark: 2.1 Only move the lifting column with the forklift. Only raise the lifting column at the correct points. Damage to lifting column and /or injury to persons may occur if the lifting column is not moved in the correct manner. UNPACKING AND HANDLING THE LIFTING COLUMN STEP 1. Handling of Lifting Columns 1. 2. Remove the cover from the crate or, when using a stand, remove the straps. Carefully insert forklift forks into the forklift pockets.
2. 3. 4. 5. Seat and fasten the batteries on the column base, secure to base using provided metal straps. Connect the power cables to batteries. ( Fig. 5) Install the battery covers back on lift. Fig. 5 Battery Installation NOTE: Ensure to correctly connect terminals: Red/Pos. = (+), Black/Neg. = (-) STEP 4. Cable Reel Installation 1. 2. 3. 4. 5. 6. Take out the cable reels from the carton. Insert the holding frame into the base on the upper cover (Figs. 6a&b) Fig. 6a Fig. 6b Fig.
3. OPERATION INSTRUCTION 3.1 CONTROL PANEL FEATURES The Main Control Panel controls the main power. All other functions of the lifting system are controlled by the Control Panels on the columns. The functions of the switches, buttons on the control system are described below.
3.2 CONTROL PANEL DETAILS 1. EMERGENCY button To stop movements (lifting or lowering) immediately. 2. POWER switch Controls the power of the control panel or charging of the batteries. 3. ‘⇑ ⇑ ’( UP ) button Controls the lifting of the columns. 4. ‘⇓ ⇓ ’( DOWN ) button Controls the lowering of the columns. 5. ‘⇓ ⇓ ’ ( PARK ) button Controls the locking of the columns. 6. POWER light. This light will go on when the control panel is power on. 7. 8. 9. 10. CURSOR buttons.
3.3 POSITIONING LIFTING COLUMNS A fully combination consists of 4 lifting columns. The position of the main column 1# should be located opposite with column 2# loading the same axel of the vehicle. The 4# shall be at the other end of the same axel with 3#. (Fig. 8) A set has a maximum lifting capacity of 52,800 lbs. This is the maximum lifting capacity of a standard set of 4 lifting columns of 13,200 lbs. each. Fig.
3.4 DESCRIPTION OF THE MOBILE COLUMN LIFT SYSTEM The mobile column lifts are designed in such a way as to offer maximum flexibility and convenience. A lifting system can consist of 4 lifting columns. The control system is equipped with the following features: - Simultaneous operation of all lifting columns - Operation of one lifting column. - Operation of pair/axle lifting columns. Each lifting column is provided with these control functions.
5. Take care that the emergency stop button of each lifting column must been released. 6. Operation description All system functions are available by press the MODE buttons when the lift columns are not in operation (non of button is pressed). When the Mode is ALL / Vehicle ( II..II ) -Press one button will cause all columns moving. When the Mode is WHEEL / Single ( I ) -Press one button will cause only that columns moving.
3.5 TRAVEL DISTANCE, HEIGHT UNIT AND UNIFORM CHANGING 3.5.1 TRAVEL DISTANCE AND HEIGHT UNIT CHANGE If the lifting height is less than 67” (170cm) due to low shop ceiling, the travel distance shall be set in following steps before starting the lifting operation. 1. After power on, waiting the LCD screen to be the LCD screen 4th, then press ESC button to change into system menu. ( LCD screen 5th ) 2. When ‘USER MENU’ is high-lighted, press ENTER button to enter the sub menu of USER MENU.
3.5.2 UNIFORM HEIGHT REFERENCE After travel distance and unit modification, the screen is back to LCD screen 4th. If press START button at this step, the screen change to 8th or 9th. Mode: II..II bias: Z___ L2 0 L4 0 L1 0 L3 0 ⊙Stop! LCD screen Mode: II..II L6 0 L5 0 bias: Z___ L2 0 L4 0 L1 0 L3 0 Reset or 8th L6 0 L5 0 LCD screen 9th (Here the L1, L2, L3, L4, L5, L6 are to indicate the position of height reading of each column.
The height of every column (4, 1, 3, 2 in the LCD12th) is memorized as the customized zero points. Note: 1) The customized zero-point height reference can only be performed just after LCD screen 9th display. Any lifting operation (UP, DOWN, PACK) in MODE ALL or AXLE will cancel the performance and keep the reference system to be UNIFORM immediately.
3.6 ADJUSTING OF THE FORK DISTANCE The portable lifting columns can be used to lift vehicles with a wheel diameter from 10” to 45”. The forks can easily slide to the correct dimension: 1 2 3 4 Lift lock-pin to unlock the fork. Use both hands to slide the fork sideways. Adjust both forks so that they are equally spaced in relation to the centre of the column. Adjust so that the forks at floor height just fit around the tire (to prevent the rim falling through, when tire becomes deflated) (Fig.
3.7 OPERATING THE PALLET LIFTING MECHANISM The pallet jack mechanism is operated by means of the handle bar and the lever inside the bar. (Fig. 11) The lever has two positions: 1 When the lever is pulled up in the upper position (1), the pallet jack mechanism can be raised by moving the handle bar up and down. 2 If hand released, the lever will be back to its neutral position. The pallet jack mechanism is lowered and the lift will sit on ground. Fig.
4. LIFTING OPERATION The assembled lifting system must be checked for correct working and adjustments and a complete operational test should be carried out by using a typical vehicle. Remarks: -When using this lifting system, leave a space for a 24” (600mm) wide passage around the lifting system, which can serve as escape route. -Before using the Mobile Lifting Columns, ensure that the maximum load for each lifting column is not more than 13,200 lbs.
4.2 RAISING AND LOWERING ALL COLUMNS Press UP or DOWN button to raise or lower the vehicle to desired height. When the DOWN button is pressed, the columns will be raised up a little distance, to unlock the mechanical lock, and then lower down. Once desired height has been reached, it is recommended that the lift be lowered into the mechanical locks by pressing PARK button.
4. Locked column When one button is pressed down or if it is within 2 seconds just after it is released, (the red STOP light is on) , any button be pressed down, that control box of the later button will be locked. Mode: II II bias: Z___ 4 3 0 2 3 0 Locked by abnormal oper To unlock, any button on other column has to be pressed one time. 4.4 EMERGENCY STOP AND LOWERING In emergency situations it is possible to stop the lifting columns manually by pushing the emergency button.
4.5 OTHER MESSAGES EXPLAINING MESSAGE 1 2 EXPLAINATION PLC err, check & repower Encode WHEEL/AXLE! err, a. Communication between master and slave columns failed.(bad cable connection, antenna problem or some PLC lack of power.) b. Some PLC not working Note: must be power off for checking then power on again a. Some encoder is not working ( not powered, bad wired or in error b. Bad communication( wireless model) 3 Asynch! WHEEL / AXLE mode a.
5. STORE THE MOBILE COLUMN LIFT After all the work has been done on the vehicle, lower down all the lifting forks. When one of the lifting columns touches the ground, release the DOWN button for 2 seconds. Then press the DOWN button again to lower all the lifting forks to ground. Then turn off the power switches to middle position (OFF). Using the pallet jack mechanism, move the lifting column out of the vehicle wheel. Position them at the storage place. 5.
6. MAINTENANCE All maintenance on the lifting equipment must be performed only by trained lift service person. During inspection and maintenance the columns should be in the lowest position and the power switches should be turned off. This means that the power switches should be turned to the middle position. The power switch should be turned on again only for the adjustments and checks that require it. 6.1 DAILY (BY OPERATOR) -Check for visible damage.
6.3 YEARLY (BY OPERATOR) -Clear the filter/mesh of the electro-magnet valve pin on the motor pump. (Refer to special steps provided following) - Change the hydraulic oil every two years. 6.4 CLEANING & CHANGE OIL (BY OPERATOR) - Cleaning reminding Motor pump running time (up and down) accumulates up to 300 minutes since new machine be operated first time, the software will present a special displaying (following) to remind user to do the filer clearing of the valves and hydraulic oil changing.
7. TROUBLE SHOOTING FAULT POSSIBLE CASE Column Does not Lift. Battery voltage is too low. Charge the batteries. Oil level too low. Add oil as necessary; refer to lubricating instructions on lifting column. Air in hydraulic pump (only possible after the tank has been empty). Select single wheel mode and press the ⇑ (UP) button until the lifting column rises (max. 1 minute). Safety valve not properly adjusted Have valve adjusted, contact Service Department to check the valve.
FAULT POSSIBLE CASE REMEDY Column Does not Lift Properly. Oil level in tank too low. Add oil as necessary; refer to lubricating instructions on lifting column. Pump drawing-in air. Tighten the suction filter fastening or crimp tighter. The steel plug has not been replaced by the breather cap Column Height Reading not Reach Zero No Control Power FAULT Install the breather cap Breather cap blocked. Clean breather cap. Sensor zero point not correct Do encoder alignment Fuse blown.
8. ELECTRO-OPTICAL ENCODER ALIGNMENT The lifting height is detected by the sensor called encoder. The zero point of the sensor is checked in following steps. 1. Lower down all the columns to bottom. 2. Press ESC button [18] to enter USER MENU. (LCD screen 5th) 3. Press DIRECT down button [8] to choose ENCODER ALIGNMENT. See LCD screen 6th 4. Press ENTER button . 5. In this screen, the numbers on bottom line is the zero height code of each column. If any one is not between 1 and 7, adjustment shall be done.
9. CHANGE THE NUMBER OF COLUMNS Normally the mobile column lift set is working with four columns. with two columns ( only 1# and 2# column) ． But it can work only To take away columns ( 4→2), please do as following. Step 1 Lower down all the columns to ground till ‘RESET!’ appears on the screen. Step 2 Turn off the power switch of each control units. Step 3 Disconnect the cable between column 1#--3#, 2#--4#. Step 4 Turn on the power switch of the control unit on desired columns (2# and 1#) again.
10. HAND-CONTROLLER (Optional) As an option, the column lifts has one hand controller for every set. (Fig. 11) The hand controller has one EMERGECY button and UP, DOWN, PARK buttons. Fig. 11 Fig. 12 Every control box on column has a special plug port for the hand controller. (Fig.12) Operator can put the hand controller plug into any one of the ports. The buttons will serve the same function as the buttons on control box. (Fig.
11. BATTERY CHARGER INFORMATON 11.1 Technical Specifications 1. 2. 3. 4. 5. 6. 7. Input voltage: Input power: Output voltage: Output current: Charge time: Size: Weight: 100-120 VAC, 60Hz 230W ((Max) 24VDC ( Grading adaptive) Max 15A 9-11 hours (battery was discharged deeply 80%) 200*150*60 mm 850g 11.2 Panel of Charger 1. Charging indicator (It becomes green and red charging indicator on control box panel) 2. Power indicator 3. Output cord 4. Power input socket 11.
12. BATTERY REQUIREMENT INFORMATION Battery Quantity: 2ea per Column - (Not included with MSC-13K-B) Battery Dimension: 13" L x 7" W x 12" H Battery Cover Size: 15" L x 8" W x 14" H Battery Type: Deep Cycle Batteries, 12VDC Battery Rating: 120 AMP / HR Battery Start Current: 350 CCA - 500 CCA Suggestions: 1. When “Low voltage on “ or “ Voltage deficient” is on the screen, lower down the vehicle, shut off the lift, then charge the batteries at once.
MSC-13K-B EXPLODED VIEWS & PARTS LISTS MSC-13K Column Assembly 33 Mar 2016 MSC-13K
Mar 2016 MSC-13K
Mar 2016 MSC-13K
Mar 2016 MSC-13K
ITEM 1 2 3 4 5 7 9 10 11 12 13 14 15 16 17 18 19 19-1 20 21 22 23 24 25 26 27 28 29 30 30-1 31 32 33 34 35 36 37 38 39 40 41 MSC-13K Column Assembly Parts List M-CODE DESCRIPTION QTY DJ03-02000-000 5102-12035-000 5202-00012-000 DJ03-04000-000 5114-05014-000 DJ02-02200-000 DJ02-02004-000 DJ02-00021-000 DJ02-00017-000 5302-00004-000 5306-00004-000 5110-04010-000 5402-05030-000 DJ01-15000-100 5102-16035-000 5202-00016-000 5102-08020-000 5102-08025-000 5302-00008-000 5202-00008-000 DJ02-12000-000 SJ03-14005-
ITEM M-CODE DESCRIPTION QTY 43 44 45 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 DJ03-12100-000 DJ03-12002-000 QK05AS-00 DJ020S-FJ4 DJ02-00016-000 5306-04005-000 5306-00006-000 DJ02-11000-000 DJ02-00018-000 5110-06020-000 DJ02-00015-000 DJ02-00019-000 DJ02-00006-000 DJ02-00004-000 5202-00004-000 5302-00012-000 5107-03010-000 DJ03-07000-000 DJ03-06000-000 5102-12025-000 5306-00012-000 cover hinge control box hand controller encoder thre
ITEM M-CODE DESCRIPTION QTY 87 87-1 87-2 87-3 87-4 87-5 87-6 87-7 87-8 87-9 88 91 95 96 97 98 99 100 101 102 103 104 105 105-1 106 107 109 110 111 112 113 114 115 116 116-1 117 DJ03-05000-000 5906-00060-000 DJ03-05003-000 DJ03-05002-000 DJ03-05100-000 DJ03-05200-000 DJ03-05005-000 DJ02-05005-000 5903-00060-000 DJ03-05001-000 DJ02-00001-A00 BZ22-00002-000 5105-08025-000 DJ03-00015-000 DJ02-05007-000 DJ03-05004-000 DJ02-05010-000 DJ02-05011-000 DJ02-00011-000 DJ02-00010-000 DJ02-05008-000 SL02-00041-A00
ITEM M-CODE DESCRIPTION QTY 118 119 120 118 119 120 121 122 5102-08014-000 DJ03-00004-000 DJ03-10000-000 5102-08014-000 DJ03-00004-000 DJ03-10000-000 DJ03-00005-000 DJ03-00013-000 bolt connecting board frame bolt connecting board frame pin cover 4 2 1 4 2 1 2 1 40 Mar 2016 MSC-13K
MSC-13K Control Panel Assembly 41 Mar 2016 MSC-13K
MSC-13K Control Panel Parts List ITEM M-CODE DESCRIPTION QTY 1 2 3 4 4-1 4-2 5 6 7 8-1 8-2 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 27-1 28 30 37 38 39 40 41 42 DJ02-20002-000 DJ02-20003-000 DJ02-20010-000 5110-00004-000 5203-00004-000 5202-00004-000 QK04-00012-000 DJ02-20006-000 DJ02-20005-000 DJ03-13001-000 DJ03-13100-000 5110-03008-000 QK02-20200-L60 QK02-10013-000 5110-03015-000 QK06-50700-000 5202-00003-000 DJ04-20001-100 DT01-06023-000 QK04-00011-000 JK01-00003-000 DJ02-00200-000 QK0
MSC-13K Power Unit Assembly 43 Mar 2016 MSC-13K
MSC-13K Power Unit Parts List 3.
LIMITED WARRANTY Structural Warranty: The following parts and structural components carry a five year warranty: Columns Legs Tracks Arms Carriages Cross Rails Uprights Overhead Beam Top Rail Beam Swivel Pins Limited One-Year Warranty: Tuxedo Distributors, LLC (iDEAL) offers a limited one-year warranty to the original purchaser of Lifts and Wheel Service equipment in the United States and Canada.
