/ii _ _i _ OLR i i¸ TABLE OUF DNS-0562 Rev A OF CONTENTS Part 1, installation .................... Part 2, operation ..................... Part 3, maintenance ................ Part 4, information ................... Technical specifications ............ Wiring diagram ....................... Parts list ................................ 3 19 23 26 27 34 35 OLF c us OIL WARM AIR FURNACE Save these instructions for future reference. 2000/11/23 Printed in Canada X40030 Rev.
PART 1 INSTALLATION I SAFE INSTALLATION REQUIREMENTS 2) ii_ii/ii I CAUTION Installation or repairs made by unqualified persons can result in hazards to you and others. Installation MUST conform with 1) 1.1) SAFETY WORDS LABELLING AND SIGNAL The information Danger, Warning and Caution: The signal words DANGER, WARNING and CAUTION are used to identify levels of hazard seriousness. The signal word DANGER is only used in product labels to signify an immediate hazard.
a. This furnace is NOT approved for installation in mobile homes, trailers or recreation vehicles. b. You must have a sufficient supply of fresh air for combustion and ventilation to the area in which the furnace is located. c. Do NOT use this furnace as a construction heater or to heat a building that is under construction. d. Use only the Type of fuel oil approved for this furnace (see Rating Plate on unit). Overfiring will result in failure of heat exchanger and cause dangerous operation. e.
a. Turnoff mainwatersupplyintothe structureand drainthe waterlinesif possible.Openfaucetsin appropriate areas. b. Have someonecheck the structurefrequently duringcoldweathertomakesureit iswarmenough to preventpipesfromfreezing.Suggesttheycalla qualifiedserviceagency,ifrequired. 3.1) 2.3) Do not install furnace directly on carpeting, tile or other combustible material.
I result in property damage, personal injury I Failure to properly vent this furnace can I and/or death, Additionally, the liner must be insulated according to the insulating procedure recommended by the manufacturer of the liner. Side-wall Vented: Using the Beckett AFII or Riello 40-BF burner with the integral pre and post purge controls, the system can be side-wall vented with the new DV-2000 TM venting system for maximum efficiency, and without the use of a side-wall power ventor.
Applying the Table: J are Notes: as follows: Thermal resistance values for typical chimneys R2 (2 ft 2 ohro°F / Btu): R3 (3 ft 2 ohro°F / Btu): R6 (6 ft 2 ohro°F / Btu): clay-lined masonry, A-vent metal liner in clay-lined Masonry metal or clay-lined masonry with R4.5 (4.5 ft2 ohr o°F / Btu) insulation between liner and masonry (e.g. 2 in. of expanded mica or 1 3/8 in. of high density glass fibreboard.) If a furnace with 0.60 USGPH nozzle is to be connected to a 20 ft.
3 6 Stainless SteelScrews Selftappingstainless steelscrews c. Insulated flexible venting - DV-2000TM: The certified venting materials come in 3 lengths, Model No. tFV3-15, IFV3-23 and IFV3-30 (or IFV4-15, IFV4-23 and IFV4-30 for 160 models) are corresponding to 15', 23' and 30' continuous lengths of vent.
FIGURE # 1.1 SL FIGURE # 1.3 FIGURE # 1.5 FIGURE # 1.2 EAD SPIN SLEEVE NTO OUTER SLEEV FIGURE # 1.4 FIGURE # 1.
Connection 1. . . . . 6. . . to the furnace breech - DV-2000TM: Remove the standard breech plate by removing the brass nuts. Determine which direction the venting will be routed from the furnace and then install the special sidewall venting breech plate provided in the VTK Series vent kit so that the breech plate test port will be accessible after vent installation. However, do not install the breech plate with the test port pointing downward. Tighten the brass nuts.
FIGURE # 1.7 FIGURE # 1.8 FIGURE # 1.9 FIGURE # 1.10 FIGURE # 1.
equallyspacedaroundthe circumference of the stainlesssteelcore,startingwiththefirstscrewat topdeadcenter.Startthedrillpointof thescrewsin the valleysof the corrugations at 3/8"-5/8"back fromtheendofthestainless steelcore. . . . . With the stainless steel core now firmly attached to the terminal, tear off the other green gum-sealing strip from the backing strip.
FIGURE # FIGURE # 1.13 1.12 FIGURE # 1.
Connectionof combustionair pipingto theterminal . DV.2000TM : Refer to Part 1, section 5.3, Outdoor Combustion Air Side-wall Venting, DV-2000 TM for a complete description. 5) The following areas or types of structures may contain or have exposure to the substances listed below. The installation must be evaluated carefully as it may be necessary to provide outside air for combustion. a. b. c. Commercial building. Building with indoor pools. Furnaces installed near chemical storage areas.
CAS-2B Components (exceptair duct)for the BeckettAFG burner.The kit includesthe intake terminal, vacuumreliefvalve(VRV)andspecialairboot connection withintegralair adjustmentmeansfor the AFG burner.The CAS-2Bcan be used with 4" galvanised airductor with4"flexiblealuminium airduct. It is recommended thatthe metallicairductingmaterial shouldbeinsulated fromtheairintakeupto5 feetfrom theburnerto avoidcondensation on theoutsideof the intakepipe.
Riello 40-BF burner: 7) Fully insert the female end of the 2" 90° street elbow into the combustion air fitting on top of the burner. Fasten securely with 3 self-tapping sheet metal screws. Cement the 2" end of the 3" female to 2" female reducer onto the male end of the 2" 90 ° street elbow, tf these parts are not easily obtained, use a 3" 90 ° street elbow with the male end fitted over the combustion air fitting. The fitting will have to be silicone sealed as the fit is a bit loose.
Nozzles: The burners are provided with the highest capacity USGPH nozzle installed. If another size nozzle, or replacement nozzle is required, use the nozzle spray angle, type and manufacturer recommended in Table #4.1 to 4.3. Note that all nozzle-marked sizes are based on a pump pressure of 100 psi. Always select nozzle sizes by working back from the actual desired flow rate at operating pressure, and not by the nozzle marking.
8.4) Ductwork and Filter: Installation: Design and install air distribution system to comply with Air Conditioning Contractors of America manuals or other approved methods that conform to local codes and good trade practices. When furnace supply ducts carry air outside furnace area, seal return air duct to furnace casing and terminate duct outside furnace space. Install air conditioning cooling coil (evaporator) on downstream side (in the supply air plenum) or furnace.
PART 2 OPERATION _ii_i;i_i3i_ii_ii_ii_ii_i_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_i 1) MANUAL OPERATION SWITCHES 7. FIGURE # 3 blower operation switch (low speed) 8. After fan-limit control heats up to the factory set point, the circulating air blower starts. The circulating air blower, burner motor and ignition transformer remains on until the thermostat is satisfied. Also, the solenoid valve remains open. 9. Thermostat is satisfied. 10.
10.Duringthepost-purge cycle,thefan-limitcontrolBImetalcoolsdownto the factoryset pointof 90 degreesFahrenheit, andthe circulating air blower turnsoff. 2.4) Sequence of operation - internal furnace controls (All models) : No call for heating or cooling: BF will post-purge when 115 volt power is applied to the I NOTE: burner. With burner relay contact open, the Riello 40- 2.3) Sequence of operation - Beckett AFG and Riello 40-F, chimney: 1.
3. The differentialpressuresetpointof the pressure switchis not exceededandthe thermostatcircuit remainscloseduntilthecallforheathasended. should flow absolutely free of white streaks or bubbles to indicate that no air is being drawn into the suction side of the oil piping and pump. Tighten the bleed screw and the burner will fire. Adjust the oil pressure as indicated in Table #4.1 to #4.3.
minutesduration.Theexhaustwillhavea pungentodor andproducea whitecloudofsteam. 3.4) fan speed, investigate for ductwork restriction(s), dirty or improper air filter, or overfiring caused by excessive pump pressure, or inproper nozzle sizing. Perform the smoke / CO2 test: For chimney installations, pierce a test hole in the smoke pipe near the furnace breech. For side-wall vented installations, remove the threaded cap from the extended test pipe that is welded into 4-bolt breech plate.
3.8) DV-2000 TM Blocked vent test: Test, and allow the 1.5% CO2 operating headroom required by the instructions. intake / blocked If the burner still does not shut down before a #1 smoke occurs, check for blockage of the pressure hose, or at the hose connection points. For side-wall venting the furnace the DV-2000 TM venting system incorporates a safety shutdown system that will shut the burner down before a #1 smoke occurs due to the presence of a blocked intake or blocked vent outlet.
find that a 36" long flexiblehoseattachmentwill be helpfulto reachintothebackof theradiator;a pieceof 1/2"flexiblegasconnector, ora pieceof 1/2"liquid-tight vinyljacketmetallicelectricalconduitworkswell as a makeshift device. Cleaningthe heat exchanger: Remove the 4-bolt flange from the front of the furnace to reveal the clean-out port and check for soot deposits. If there is very little soot in the radiator section visible from the clean-out port, you will not need to clean it.
9. Pulltheold sealinggasketdownoff the flangeof theupperheatexchanger half. 10.Scrapeoffanyresidualgasketmaterialofftheheat exchanger matingflanges. be removed to check the retention head and to check for proper "Z" dimension with the Beckett "T" gauge supplied with every burner. Check for any sign of oil boiling out of the nozzle and caulking - the solenoid valve could be leaking (if applicable). Replacing the firepot: 1.4) 1.
PART 4 INFORMATION Model: Serial number: Date of installation of the furnace : Service telephones - day : Night : Dealer's name and address : RESULT OF START-UP TEST Nozzle: Pressure : Burner adjustments : Ibpsi Primary air Fine air Draw Assembly CO 2 : % Smoke scale : (Bacharach) Gross stack temperature: oF Ambiant temperature: oF Chimney draft: "C.E. Overfire draft : "C.E.
TABLE # 4.1 Technical Model RATING OLR105A12B AND rate Pump pressure Heating capacity, chimney Heating capacity, side-w Stack - maximum draft, Overfire (Chimney), Static BURNER, 130 130 70 000 88 200 105 000 100 800 119 000 135 800 159 600 59 200 73 000 87 800 98 000 110 000 127 000 59 400 73 200 88 200 98 000 110 000 127 000 52-75 (0,00 to +0,035 all) INSTALLATION (shutter CHIM NEY Nozzle AFG-F0 / band) RIELLO (turbulator CHIM NEY BURNER, (turbulator 0.
TABLE # 4.2 Technical Model : OUF / NOUF specifications OUF105A12B / NOUF105A12B OUF160B18B / NOUF160B18B RATING AND PERFORMANCE Firing rate .5O .63 .75 .72 .65 .
TABLE Technical # 4.3 specifications Model : OLF / NOLF OLF105A!2B / NOLF!05A12B RATING AND PERFORMANCE Firing rate .50 .63 .75 .
FIGURE # 5.1 Model: OLR105A12B €1" z, 19 3/4" 5" DIAM FLUE 32 _ DNS-0571 Rev B FIGURE # 5.2 Model: OLR160B20B _2 l/B" 21 3/4 _ 23 3/4" l I
FIGURE # 5.3 Model: OUF105A12B 19 5/4" I 5" DIAM_ FLUE_ ° °I 1 48 _ 15.750" 2.4 DNS-0568 Rev. _ C FIGURE # 5.4 Model: OUF160B18 25" 25 5/4 6" DIAM. FLUEs. , i- 58 1 8" [] _ q , 2.
FIGURE # 5.5 Model : OLF105A12B 5" DIAM. FLUE 0 o o 32" 2,,$" DNS-0570 Rev. B FIGURE # 5.6 Model: NOUF105A12B 33 _19 1/2" _3/4" _ 5" DIAM, FLUE 15.
FIGURE # 5.7 Model: NOUF160B18B ,_7 'p 23 6" DIAM. 3/4" FLUE_ ,, )J L_ 58 L /4" V DNS-0675 Rev D FIGURE # 5.8 Model: NOLF105A12B 5S 19 5" 1/4" 5/4" DIAM.
FIGURE# 6 Wiring diagram, OLR105A12B, OLR160B20B, OUF105A12B, NOUF160B18B_ OLF105A12B NOUF105A12B, OUF160B18B, & NOLF105A12B COOLING FAN HEATING LIMIT HEAT/COOL THERMOSTAT LOW SPEED COMPRESSOR CONTACTOR BLOWER SWITCH! I II BR Blower Motor SPDT RELAY (LOAD) TRANSFORMER BK ( ELECTRICAL CONNECTION MANDATORY. (DIRECT VENT APPLICATION ONLY) E.A.C. = ELECTRONIC AIR CLEANER N HUM. (WITH AIR PROVING SWITCH), N E.A.C. WIRING BY OTHERS NeutrGI I FACTORY WIRING (115 L1 HUM. L1 E.A,C.
PARTS LIST Model : OLR105A12B Serial # > 264 000 DETAIL "A" / DNS-0564 Rev.
PARTS LIST Model : OLR160B20B Serial # > 264 000 DETAIL "A" / / © DETAIL DNS-0567 Rev D 1 2 3 Comptet heat exchanger Top heat exchanger Combustion chamber 4 5 6 7 8 9 10 11 Hexagonal flange nut 3/8-16NC Gasket, panel, peep hole Bottom heat exchanger Gasket, heat exchanger Gasket, heat exchanger Gasket, heat exchanger Front baffle Rear baffle 12 13 14 15 Di_sion panel Plenum divider Floor baffle Floor 16 17 18 19 20 21 22 23 Left side panel ass'y Left side panel insulation Left bottom filter supp
PARTSLIST Model : OUF105A12B Serial # > 264 000 DETAIL DETAIL DNS-0563 "A" Rev.
PARTSLIST Model : OUF160B18B Serial # > 264 000 DETAIL @ J DNS-0566 Rev D 38 1 Complet 2 3 Top heat exchanger Combustion chamber heat 4 5 Hexagonal flange nut 3/8-16N0 Gasket, heat exchanger 6 7 Bottom heat Rear baffle B30786-01 exchanger brass exchanger baffle nut 3/8-16NC Hexagonal 32A 32B 5" breech 4" breech plate plate F070001 B30532 33 34 Hexagonal Electrical flange box B30787 B30619 35 36 Relay SPDT Transfon'ner B30618 B30639 37 38 Fan limit control Rocker switch SPS
PARTSLIST Model : OLF105A12B Serial # > 264 000 DETAIL "A" % DNS-0565 mm_ Rev.
PARTSLIST Model : NOUF105A12B Serial # > 264 000 DETAIL "A" \ \ / DNS-0681 Rev B 1 2 3 4 5 6 7 8 9 10 Bottom heat exchanger Hexagonal flange nut 3/8-16NC Gasket panel, peep hole Division panel Floor Baffle 11 12 13 14 15 16 17 18 Rear panel ass'y Rear panel insulation Right side panel ass'y Right side panel insulation Front panel ass'y Front panel insulation Blower door ass'y Door handle 19 20 21A 21B 22 23 24 25 26 27 28 4O Complet heat exchanger Top heat exchanger Gasket, heat exchanger Combust
PARTSLIST Model : NOUF160B18B Serial # > 264 000 DNS-0680 Rev B 1 Complet 2 3 Top heat Combustion 4 5 Hexagonal Gasket, 6 Bottom 7 8 Gasket Front heat exchanger B30786-01 exchanger chamber flange nut heat exchanger heat 3/8-16N0 brass exchanger panel, baffle peep 33 34 Hexagonal Electrical FOTOOOl B30532 35 36 37 Relay SPDT 24VAC Transformer 120/24 Fan limit control B30787 38 Rocker B30619 B30618 39 Electrical 40 41 Washer, .
PARTSLIST Model : NOLF105A12B Serial # > 264 000 DETAIL "A" 120/24 / 40 % DETAIL DNS-0679 B 1 Complet heat 2 3 Top heat Combustion exchanger chamber 4 5 Gasket, Bottom 6 Hexagonal 7 Gasket panel, 8 Division 9 10 Plenum Floor 11 Left side panel ass'y 12 Left side panel insulation 13 Top rear 14 Blower 15 16 Air filter drawer Right side panel 17 Right side panel 18 Right filter support B30756-01 88 Transformer B30465-0! B30414 34 35 Relay SPDT 24VAC Termi
