Installation Instructions and rlomeowner's Manual WARM AIR FURNACE MUL TIPOSITION Models: AMP105-IE2 AMP120-IE2 NOMF105D12C NOMF155E19C NOMF106D12B NOMF156E19C Attention: INSTALLER / SERVICE TECHNICIAN: USE THE INFORMATION IN THIS MANUAL FOR THE INSTALLATION / SERVICING OF THE FURNACE AND KEEP THE DOCUMENT NEAR THE UNIT FOR FUTURE REFERENCE. HOMEOWNER: PLEASE KEEP THIS FUTURE REFERENCE.
TABLE OF CONTENTS PART 1 - INSTALLATION 1.1 1.20 1.30 uc DANGER, WARNING AND CAUTION ............ GENERAL woe cece cccececescesesecrsetsesteseeieens LOCATION wc cece cece eseeseetectseseeniees 1.3.1 Air for combustion and ventilation ................ 1.3.2 Duct recommendations.....0.0...0ccccccceeeeeees 1.3.3 Venting structions 00.0... ccceeereeeee 1.3.4 Draft Regulator (Chimney venting) ............... 1.3.5. Blocked vent shut-off (BVSO).......0.00.0000.. 1.3.6 Venting structions 00.0... ceeereeee 1.3.
PART1 - INSTALLATION FOR YOUR SAFETY DO. NOT: STORE..OR .-USEGASOLINE.OR OTHER FLAMMABLE VAPOURS ‘AND: LIQUIDS (IN. THE VICINITY OF: THIS-OR ANY OTHER APPLIANCE. DO “NOT ATTEMPT:.TO. START.“THE--BURNER - WHEN EXCESS. OIL)-HAS.." ACCUMULATED, WHEN... THE FURNACE...1SFULL OF: VAPOUR OR WHEN... THE COMBUSTION CHAMBER IS VERY HOT. 1.1 IMPORTANT: Please refer to the Sealed Combustion System Manual for installation instructions.
Figure 1: Counterflow position, flue pipe protection FPG Very few modifications are required during installation, to change the furnace from one configuration to another. The furnace is shipped in the upflow configuration; however, instructions on how to change to the other configurations are included in this manual. The furnace is shipped complete with burner and controls.
WMT e Do not block the combustion the furnace. Any blockage air openings will result in in improper combustion and may result in a fire hazard and/or cause bodily harm. For chimney application, the barometric draft regulator included with the furnace, shall be installed in the same room or enclosure as the furnace, in such a manner as to prevent any difference in pressure between the regulator and the combustion air supply.
b. On parallel airflow installation, dampers must be provided to direct air over the furnace heat exchanger when heat is desired and over the cooling coil when cooling is desired. The coil MUST be installed on the air discharge side of the furnace. Under no circumstances should the airflow be such that cooled, conditioned air is allowed to pass over the furnace heat exchanger.
Figure 2: Blocked vent shut-off device wiring, upflow installation with vertical exhaust The position of the hole in the vent is subject to the length of the electrical kit. + iL a Z = i Blocked Vent Shut-Off device BVSO. Electrical kit supplied. Use the three wire fasteners. The wires must not come in contact with the flue and cleaning pipes. Connect the wires to the free Limit Control terminals. Connect the green ground wire to a cabinet screw. DNS-1043 Rev.
Figure 5: Blocked vent shut-off device wiring, Figure 6: Blocked vent shut-off device wiring, horizontal installation with horizontal exhaust horizontal installation with vertical exhaust DNS-1043 Rev. A DNS-1043 Rev. A Figure 7: Blocked vent shut-off device wiring, installation downlink | _— a san ne oo en am a a al i | sf { at | ii! fy | ra i i {4 te, ae, a 7x ‘a: au He ut a | /i it it i | \ of / QO rm i + DNS-1043 Rev.
volt terminal board on the primary relay as shown in Figures 11, 12 and 13. 1.3.6 Venting instructions (Sealed Combustion Systems) Please refer to the Sealed Combustion Vent System instruction manuals. 1.3.7 When installing optional accessories to this appliance, follow the manufacturer’s installation instructions included with the accessory. Other than wiring for the thermostat, wire with a System or Direct minimum Oil burner 1.3.
On counterflow Installations, the flue pipe must exit the cabinet through one of the side panel openings (as above), then extended up the side of the furnace. Ensure that adequate clearances to combustibles are observed. It may be necessary to install a sheet-metal shield on an adjacent wall to prevent any possibility of a fire hazard; Remove the burner by loosening the mounting nuts and turn the oil burner slightly counter clockwise to unlock the burner flange. Avoid putting undue strain on burner wiring.
and adjust the “trace” and #1 operation; burner smoke to a setting of between a after 5 to 10 minutes of Table 4: Blower speed adjustments, 4 speed motor, cooling mode Take a CO, reading and mark it down; Open the burner air shutter to get 1.5% COs than the previous reading noted in b. above take a smoke test on this condition; d. 6. The new smoke smoke reading. reading should give you less and a. Place a piece of 1/4” diameter clear plastic tubing over the purge fitting on the oil pump; b.
2.8 CONSTANT BLOWER SWITCH This furnace is equipped with a constant low speed blower option. Whenever the room thermostat is not calling for heating or cooling, the blower will run on low speed in order to provide air circulation. If this constant blower option is not desired, the rocker switch on the side of the control box can be used to turn it off. PART 3 - MAINTENANCE This furnace should never be operated without an air filter. Disposable filters should be replaced at least once a year.
6. Clean and remove heat transfer tube; any build-up or obstruction 7. Re-mount, lock and fasten screws removed in step 4; the control box inside the with the 2 8. Re-attach the assembly cover with the screws removed in step 2; 9. Re-establish power to the unit.
Table 5: Technical Specifications Model: AMP & NOMF 105 / 106 rate BTU/h)* BTU/h)* 120/155 / 156 0.5 0.65 0.75 0.85 1.00 1.10 70 000 91 000 105 000 119 000 140 000 154 000 56 000 73 000 84 000 98 000 114 000 126 000 ature rise* Flue draft w ith Overfire Flue inch of w.c. -0.06" to -0.025" essure with of w.c. essure with direct vent Overfire +0.10" to +0.25" (inch of w.c. +0.12" to +0.
= ml in oI Figure 9: Models AMP & NOMF 105 / 106 zd 31g 489 el 1 1 IDE /COTE 139 Table 7: Minimum clearances to combustible materials 08 SUPPLY PLENUM WITHIN 6 ft. OF FURNACE 2.54 cm (1") cm cm t+ When 14 cm 5.08 cm (2") cm 08 cm used with floor base model: : cm *DFB-101 08 em 2.
Figure 10: Models AMP & NOMF 120/155/156 FRONT/D DNS-O141 Table 8: Minimum clearances to combustible FURNACE SUPPLY PLENUM WITHIN 6 ft. OF FURNACE FURNACE FURNACE OR PLENUM HORIZONTAL WARM AIR DUCT WITHIN 6 ft. OF FURNACE FURNACE (CONMBUSTIBLE FLOOR WITH THE SUB-BASE 1) HORIZONTALLY OR BELOW FLUE PIPE VERTICALLY ABOVE FLUE PIPE FURNACE 2.54 5.08 5.08 10.16 22.86 20.32 t+ When materials @ om(1") @ cm(2") em(2") @ em (4") em(9") em(8") 5.08 5.08 2.54 5.08 5.
OL LLATION ‘weibeip Bullip~A Lp eanbig VER fe 6 ‘ } = LR S&& COOLING LUULING VFING MINAL MAS < 8 Oo CO Jauing yeyoeg MOTOR COOLING NDANT CONBIN
ZL RIELLO PRIMARY Zz NOYWM) JaUING Y4g JO 4-OPF O]Jaty ‘WeIBeIp Buna eur wumper ¥ THE CATION SAME ONLY).
(1013U09 OVA 7Z UUM) JOUING 4g JO 4-07 OFaIy ‘WesHeIp Bui €) ainbly ORA BECKETT: (BLACK AND “COO! f fN BINAT! fy gL
COMPONENTS AND REPLACEMENTS PARTS 19
20 Figure 14: Parts list AMP & NOMF 105/106, Beckett AFG and 40-F Riello burner (without 24 VAC control) BS50058B
Table 9: Parts list AMP & NOMF 1 2 3 4 5 6 7 8 9 10 11A 11B 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29A 29B 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 105/106, Beckett AFG and 40-F Riello burner (without 24 VAC HEAT EXCHANGER REAR PANEL ASSEMBLY INSULATION, REAR PANEL REAR BAFFLE PANEL ASSEMBLY, RIGHT SIDE INSULATION, SIDE PANEL RIGHT LATERAL BAFFLE FRONT TOP PANEL ASSEMBLY FRONT DIVIDER PANEL ASSEMBLY INSULATION, FRONT PANEL SMOKE BOX SMOKE BOX COVE
22 Figure 15: Parts list, AMP & NOMF 120/155/156, Beckett AFG and Riello 40-F burner (without 24 VAC control) wy SE) B50062C
Table 10: Parts list AMP & NOMF 1 2 3 4 5 6 7 8 9 10 11A_ | 11B 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29A 29B 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56A 56B 57 58 120/155/156, Beckett AFG and Riello 40-F burner (without 24-VAC control): HEAT EXCHANGER REAR PANEL ASSEMBLY INSULATION REAR BAFFLE PANEL ASSEMBLY, RIGHT SIDE INSULATION, SIDE PANEL TOP LATERAL BAFLLE FRONT TOP PANEL ASSEMBLY FRONT DIVIDER PANEL ASSMEBLY INSULATION, FRONT DIVIDER SMOKE BOX SMO
24 Figure 16: Parts List AmP & NOMF 120/156, Riello 40-F burner (with 24 VAC control) B50085B
Table 11: Parts list AMP & NOMF 120/156, Riello 40-F burner (with 24 VAC control Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 29 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41_| 42 43 44 45 46 47 48 49 50 51 52 53 | | | | | | | | | | | | | | | BO1787 H EAT EXCHANGER ASSEMBLY BO1988 _}|REAR BAFFLE BO1877 }|REAR PANEL ASSEMBLY BO1987 _}|REAR PANEL INSULATION BO1874_ _|FRONT TOP PANEL ASSEMBLY BO1800-01 |SIDE PANEL INSULATION B01875-01 |RIGHT SIDE PANEL ASSEMBLY BO1805
26 Figure 17: Parts list AMP120, NAN EEN, FA WAN AAG Riello 40-BF burner \ iy \\ YY \ B50078B
Table 12: Parts list AMP120, Riello 40-BF burner RT 1 HEAT EXCHANGER B0178 2 REAR PANEL ASSEMBLY B01877 3 4 INSULATION REAR BAFFLE B01526-25 B01988 5 PANEL ASSEMBLY, BO1875-01 Includes panel, insulation and baffle 6 7 8 INSULATION, SIDE PANEL RIGHT LATERAL BAFFLE FRONT TOP PANEL ASSEMBLY B01800-01 B01805-01 B01874 Includes panel and latch 9 FRONT B01878 Includes panel, insulation and label 10 11 INSULATION, FRONT DIVIDER SMOKE OUTLET ASSEMBLY 12 FRONT 13 RECESSED HANDLE, BLACK Z
