Installation guide

ManualsBrandsICP ManualsAir HandlerOfficial ICP fan coil

INSTALLATION

INSTRUCTIONS

FCP2400D

FCP3000D

FCP3600D

FCP4200D

FCP4800D

FCP6000D

Models

FCP2400C

FCP3000C

FCP3600C

FCP4200C

FCP4800C

FCP6000C

FCX2400C

FCX3600C

FCX4800C

FCX6000C

Require

AMF001NHA

Accessory No Heat Kit

FCP2405C

FCP2407C

FCP2410C

FCP3005C

FCP3007C

FCP3010C

FCP3605C

FCP3607C

FCP3610C

FCP4205C

FCP4207C

FCP4210C

FCP4807C

FCP4810C

FCP6010C

With

5, 7, 10KW Heater

Use ONLY factory listed electric heaters.

Fan Coils

Safety Labeling and Signal Words

Danger, Warning and Caution

The signal words DANGER, WARNING and CAUTION

are used to identify levels of hazard seriousness. The

signal word DANGER is only used on product labels to

signify an immediate hazard. The signal words WARN-

ING and CAUTION will be used on product labels and

throughout this manual and other manuals that may ap-

ply to the product.

DANGER - immediate hazards which WILL result in se-

vere personal injury or death.

WARNING - Hazards or unsafe practices which

COULD result in severe personal injury or death.

CAUTION - Hazards or unsafe practices which COULD

result in minor personal injury or product or property

damage.

General Information / Installation ............ 2

Upflow Installations ........................ 3

Horizontal Installations ..................... 3

Ductwork Connections ..................... 3

Filter Installation ........................... 4

Condensate Drain .......................... 5

Refrigerant Orifice and Lines ................ 5

Electrical Connections ...................... 6

Checks and Maintenance ................... 7

Blower Performance ........................ 8

Sequence of Operation ..................... 9

Wiring Diagram ............................ 10

Replacement Parts ......................... 11

Signal Words in Manuals

The signal word WARNING is used throughout this

manual in the following manner:

The signal word CAUTION is used throughout this

manual in the following manner:

CAUTION

Product Labeling

Signal words are used in combination with colors and/or

pictures on product labels.

Printed in U.S.A. 496 01 4111 03 June 2002

Summary of content (15 pages)

PAGE 1
INSTALLATION INSTRUCTIONS Models FCP2400D FCP3000D FCP3600D FCP4200D FCP4800D FCP2400C FCP3000C FCX2400C FCP3600C FCP4200C FCP4800C FCP6000C FCX3600C FCP6000D FCP3610C FCP4205C FCP2405C FCP2407C FCX4800C FCX6000C FCP3007C FCP3010C FCP4207C FCP4210C FCP4807C FCP4810C Require AMF001NHA Accessory No Heat Kit FCP3605C FCP6010C FCP2410C FCP3005C FCP3607C With 5, 7, 10KW Heater General Information / Installation Use ONLY factory listed electric heaters. Fan Coils ............
PAGE 2
_ Installation Instructions FigUre ! Fan Coils ] Dimensions and Clearances 14-3/8" 17-7/8" 21-1/2" 25-1/8" (2-2 1/2 Ton) (3-3 1/2 Ton) (4 Ton FCP Only) (5 Ton) (4 Ton FCX Only) CLEARANCES 2" NO HEATERS All Sides .................................. From Supply Duct .......................... Recommended Service From Front 8 1/2" (Service 42" 1/2 Ton) 52" (4-5 Ton) .......... 0" 0" 20" for blower, filter if installed) (2-3 WITH HEATERS All Sides ..................................
PAGE 3
I Fan Coils Installation Instructions I Upflow Installations The unit is ready to install tions. in the upflow position without Airflow Positions Figure 3 modifica- HORIZONTAL LEFT POSITION The unit MUST be supported on the bottom ONLY and set on a supporting frame or shelf. Use screws through the bottom to anchor to supporting frame. ,,=, Airflow Positions Figule 2 I UPFLOW POSITION HORIZONTAL RIGHT POSITION HEARER ,,=, m 38-20-19 3.
PAGE 4
Fan Coils I _ Installation Instructions FigUre 4 Horizontal Drain Pan Drip Flange mounts to top two holes in coil plate Horizontal Drain Pan (Left Hand Airflow) Coil Support Bracket (Right Hand Airflow) \ il Support Bracket Filter Door Coil Support Bracket Coil Access Panel (Left Hand Airflow) --_ Drip Flanges (Left Hand Airflow) Plug drains on back side Horizontal Drain Pan (Right Hand Airflow) Drip Flanges (Right Hand Airflow) Filter Installation 38-20-06 Figure 5 Horizontal Installatio
PAGE 5
I Fan Coils Installation Condensate Drain Connections 5. If a gravity drain cannot be used, install a condensate pump. Install the pump as close to the indoor section as possible. The unit is provided with 3/4" National Pipe Thread (NPT) condensate drains. (Figure 1). Any drain can be used as a primary or secondary drain. Condensate drain lines should be installed in a manner that does not obstruct access to the filter.
PAGE 6
I Installation Fan Coils I Instructions Electrical Connections 2. Connect line voltage to the lugs with the Black and Yellow wires, or to circuit breakers or wire leads from heaters. Refer to Figure 9 for FCP--D Series and Figure 10 for FCP--C and FOX and wiring diagram. Electrical shock hazard. Turn OFF electric power at fuse box or service panel before making any electrical connections and ensure a proper ground connection is made before connecting line voltage.
PAGE 7
I Fan Coils No Heat Installation Kit Installation Typ,ca, Low Vo,tage Schematic (FCP --C and FCX) If electric 1 heat is not used, install 1. Locate age. adapter Instructions and filler accessory plates, No Heat Kit. with screws inside Cooling Only Thermostat pack- R 2. Attach adapter match cabinet, 3. Secure plate and filler plate to bracket Refer to Figure 10. the electric heat accessory if required Outdoor to G Unit -- with four screws. 4.
PAGE 8
_ Installation Instructions Adjusting Thermostat Fan Coils I Set the heat anticipator of the thermostat instructions provided with the thermostat justment. Heater Size - KW Staging Anticipator The heater elements are turned on in increments. Refer to Staging Table. In addition on heaters larger than 5KW, the heat can be staged (1 st & 2nd) either through an indoor thermostat or by using an outdoor thermostat.
PAGE 9
I Fan Coils Installation Changing Motor Speed 5. Determine erating. The blower motor comes from the factory wired for high or Med speed. To change the blower speed, disconnect the black wire at the blower motor terminal block and reconnect at the desired blower speed tap. 7. Refer to Changing the Motor Speed the speed tap is to be changed. For proper system operation, the air flow through the indoor coil should be between 350 and 450 cfm per ton of cooling capacity.
PAGE 10
I Installation Instructions Fan Coils J Airflow Based on dry coil, no filter, no electric heat. Deduct heater static shown in heater static table. Deduct filter static shown in filter static table. Deduct .05 for wet coil. Deduct .10 for Horizontal Kit (FCP) only. i;[e,.]:,/.'_l SPEED LOW MED HIGH SP VOLTAGE 0.1 0.2 MED HIGH 0.5 0.
PAGE 11
I Blower Coils Installation Sequence /Thermostat to Con- / Mode [ trol Board 24 volt Cooling Constant Slower Fan Switch ON) G Y&G Cooling Only Unit (Thermostat calls for Cooling) G&Wl Cooling Only Unit (Thermostat calls for &W2 Heat) [ Of Operation Control Control Y&G&O calls Function State Only Unit With Electric Heat On Fan On. Off Fan Off. On Compressor On, Fan On.
PAGE 12
I Installation Instructions POWER SUPPLY: 208/230-1-60 KEY: Fan Coils I USE COPPER HIGH VOLT; -- _(1 CNTRL I_ BRD _ r- _ -- I _ o[}_- I =_ _ _q o(] -- ;o CONDUCTORS ONLY. LOW VOLT. 1 20 Kw _-R--I BL- I L BLGRD s Y_ GRD _o BASE *SEE GRD _V'_[_ _ G'_D UNIT WITH NO-HEAT INSTALLATION FACTORY MANUAL PRE-SET SPEED B_ll B K'_[_[_ KIT AMF001NH INSTALLED FOR PROPER CONNECTIONS r- A I r-J HEATING UNIT.
PAGE 13
I Fan Coils Installation Instructions O HI DD 19 EE Z2 J W Zl 15 18 17 14 1 12 \ Y lO AA CC 7 JJ 496 01 4111 03 38-20-21 38-20-26 1L_
PAGE 14
I Installation Instructions KEY NO, Fan Coils I DESCRIPTION 1 Coil, Evaporator 2 2 Manifold, 1082961 1082914 1082963 2 1082964 2 2 1082984 1087520 2 1083253 2 1083310 2 1083258 3 3 Housing, 3 Distributor 4 4 Restrictor, 1082972 1082973 Flow Control 1085975 1093424 4 .073 1054027 4 .078 1053112 4 .079 1053661 4 .
PAGE 15
I Fan Coils Installation DESCRIPTION A A A A B B B B B C D H K K L O O O O P P P P Q Q Q Q R S S S S T U V V V V W W W W X X X Y Zl Z2 AA AA AA AA BB BB BB BB CC CC CC CC DD EE FF GG HH HH HH JJ )( )( )( oo_ _ o_ PA.T KEY NO.