NEW For 1997. Hydrapulse “B” Version. Starting with serial DO NOT attempt to operate this machine until you have read and understand ALL safety precautions and operating instructions. H.E.R.O. INDUSTRIES LTD.
H.E.R.O. WARRANTY H.E.R.O. INDUSTRIES LTD., guarantees this airless pump to be free of defects in materials and workmanship to the original owner, for a period of one full year from the date of purchase. The warranty entitles the owner to parts replacement at no charge. The parts replacement warranty is valid for any necessary replacement, whither caused by material or workmanship defect or simple wear. The hydrapulse membrane (part# 4-04-22-4500) is warranted for LIFE.
TABLE OF CONTENTS For greatest user satisfaction, please familiarize yourself with all maintenance and operational instructions Important Safety Precautions ..............................................................................................3-4 Introduction...........................................................................................................................5 Operating Instructions .................................................................................................
IMPORTANT SAFETY PRECAUTIONS WARNING NEVER PLACE FINGERS NEAR SPRAY TIP OF GUN. NEVER POINT GUN TOWARD ANY PART OF YOUR BODY, OR THAT OF ANY OTHER PERSON. MATERIAL ISSUING FROM THE SPRAY TIP IS AT HIGH PRESSURE. IF FINGERS, OR ANY PART OF THE BODY ARE PLACED NEAR THE TIP OF THE SPRAY GUN, IT IS POSSIBLE THAT THE SPRAY COULD BREAK THE SKIN AND INJECT SOME OF THE SPRAY MATERIAL. IF INJURY DOES OCCUR, SEEK THE IMMEDIATE ATTENTION OF A MEDICAL DOCTOR.
ALWAYS þ þ þ þ þ þ þ þ þ þ þ þ þ þ þ þ þ þ þ ALWAYS follow H.E.R.O. recommendations for operation and safety completely. ALWAYS ensure that switch is in off position before plugging in the electric motor. ALWAYS set trigger lock on gun in "LOCKED" position when not in use, with gun locked close. ALWAYS check connections and fittings for tightness before operating the unit. ALWAYS locate the unit in a well ventilated area a minimum of 25 feet from the spray area.
H.E.R.O. AIRLESS SPRAY PAINTING Welcome to the world of H.E.R.O. airless paint spraying. We are sure you will enjoy owning and operating your new H.E.R.O. model 1000MD. With H.E.R.O. airless spray equipment you will avoid the inconvenience and mess of overspray. You are spraying paint, not air, and the paint is driven to the painting surface in a clean, fan shaped spray which penetrates all cracks and corners. To attain these results, you must adjust the pressure as low as possible.
SETTING UP TO SPRAY 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. Remove unit from shipping carton. Remove shipping seal from under hydraulic tank cap. Re-position paint tank lid knob from the shipping position, on the underside of lid, and place on the lid top. Attach paint hose to outgo tee (ref# 43) and gun to paint hose. NOTE; Spray tip and tip guard should be attached to gun prior to attaching to hose. To assist in clean up, use and install paint tank plastic liners ( accessory item 3 GAL PL ).
OR COLOR CHANGE If shutting down for a short period of time, it is sufficient to trigger the gun to relieve pressure. Then set the safety lock on gun to "locked" position with the gun locked closed and immerse the gun in a container of the correct thinner for the paint you are spraying. If shutting down at job completion, for the night, or to change colors; 1. Turn pressure control knob counter clockwise to low pressure setting. 2. Switch unit “OFF”.
SPECIAL NOTES AND GENERAL MAINTENANCE INSTRUCTIONS NEVER LEAVE THE UNIT UNDER PRESSURE WHEN NOT SPRAYING (MOTOR TURNED OFF). RELIEVE PRESSURE BY TRIGGERING GUN. NEVER STORE THE UNIT WITH PAINT OR WATER IN THE PUMP SYSTEM, EVEN OVERNIGHT. ý NEVER attempt to start the motor when the unit is under pressure. Relieve pressure and follow instructions in "Setting up to spray" ý NEVER attempt to run the motor on longer or lighter extension cord than specified. ý Avoid operating the unit while tilted.
AIRLESS SPRAY PAINTING SUGGESTIONS AND TECHNIQUE A good airless spray application is the result of many factors. Surface preparation, which includes cleaning and degreasing, priming, material compatibility, quality finish product and correct application technique. All are all important to the finished results. The key to all good applications is a good spray gun technique. The finished results are what the client will look at and base his opinion on.
AIRLESS SPRAY PAINTING SUGGESTIONS AND TECHNIQUE FIG. Poor Good Tailing FIG. Good Pattern Fog, Overspray FIG. FIG. FIG. FIG. H.E.R.O. INDUSTRIES LTD.
SPRAY TIP SELECTION TIP SIZE .021 .018 .015 .013 .011 .009 FOR APPLICATION OF Exterior Latex on large unobstructed areas.(max. size allowed) ( 60 OZ. ) Interior Latex, Exterior Latex, Shake Paint, Exterior Flat Paints. ( 46 OZ. ) Alkyd Flat Enamel, Interior Latex, Semi-Gloss Enamel, Stains. ( 30 OZ. ) Fine ground Gloss Enamels, and good quality Stains. ( 23 OZ. ) Clear Varnishes and Lacquers. ( 15 OZ. ) Clear Varnishes and Lacquers. ( 10 OZ.
TROUBLESHOOTING Hydraulic Energy Regulated Output (H.E.R.O.) is more than just our name, it is the bases for the operation of the pump. It is the regulation or control, of hydraulic energy, which allows the equipment to build and then deliver or have an output of pressure. Once you have a basic understanding of the operation of the equipment and the effect created in one area and how it will effect operation in another area, you will be better able to diagnose and make repairs. All H.E.R.O.
TROUBLESHOOTING is being pulled backward by the hydrapulse membrane spring, (ref# 48). The backward hydrapulse membrane movement causes a vacuum in the paint pump. This vacuum causes the intake valve to open, allowing a new supply of paint to enter. The corresponding paint outgo valve is drawn closed by the vacuum created by the hydrapulse membrane. These operations are repeated at a rate of 750 times a minute.
TROUBLESHOOTING The solution to almost all problems can usually be found in the paint side valves. However, before performing any repair or looking further, the following are things which can cause an apparent sprayer failure, without any mechanical probl em. ALWAYS check these items before preceding. 1. 2. 3. 4. 5. 6. 7. 8. Circuit breaker open or fuse blown . Motor not plugged in. Motor not switched on. Motor thermal reset popped. Too light or too long of an extension cord.
TROUBLESHOOTING HYDRAPULSE MEMBRANE TEST If your unit is disabled and you are unable to perform a pressure test, use the following procedures for determining the area to repair. This test will divide the two halves of the equipment (hydraulic from paint) and make identification of your solution easier to obtain.
TROUBLESHOOTING SITUATION POSSIBLE CAUSE (REMEDY) ELECTRIC MOTOR WON'T START/RUN 1. Unit unplugged or building circuit fuse is blown. (check, replace or reset fuse) 2. Pump under pressure. (reduce pressure setting by turning pressure control knob counter-clockwise, trigger gun to relieve pressure). 3. Too light or too long of extension cord. (replace with correct cord. If distance greater than 100 feet, obtain and install extra length of H.E.R.O. airless spray hose). 4.
TROUBLESHOOTING SITUATION POSSIBLE CAUSE (REMEDY) TOTAL LOSS OF PRESSURE, HYDRAPULSE MEMBRANE MOVEMENT CANNOT BE STOPPED OR ALTERED. (SEE "HYDRAPULSE MEMBRANE TEST") 1. Paint too thick. (thin paint according to manufacturer's recommendations). 2. Intake ball (ref# 20) worn or jammed opened/closed. (remove intake endcap (ref# 16) and ball guide (ref# 23). Inspect intake ball,(ref# 20), to ensure it is free, round, and has no nicks or cuts. Inspect ball guide for excessive "bashing out" on the internal walls.
TROUBLESHOOTING SITUATION POSSIBLE CAUSE (REMEDY) PUDDLE OF OIL APPEARING UNDER SPRAYER DURING OPERATION 1. Hydraulic fitting loose/cracked or hydraulic lines are punctured. (examine all hydraulic lines and fittings for cracks, breaks or looseness. Replace or tighten as required). 2. Piston seals (ref# 87) worn. (remove and replace piston seals, following closely the detailed instructions on page 23-34).
TROUBLESHOOTING SITUATION POSSIBLE CAUSE (REMEDY) FLUID BEING SPRAYED OUT OF TIP PULSATES, SPRAY HOSE LIES QUIET WHEN GUN TRIGGER CLOSED 1. Spray tip worn out or too large. (replace with new tip of correct size. Tip must not exceed a good condition .023 tip ). 2. Paint hose incorrect type. (replace with genuine top quality H.E.R.O. airless spray hose. Steel braided hose is not recommended ). 3. Too short a length of hose. (minimum 50' of airless spray hose is required.
HYDRAPULSE MEMBRANE REPLACEMENT ( REF# 46 - KIT ) 50 49 48 1-5/16 Inches TOOLS REQUIRED -1/4" Allen wrench -1/2" Open end wrench (2) -4-45-3 (accessory item) -Torque wrench 47 Removal 1. 2. 3. 4. 5. 6. 46 Remove the eight bolts securing the material head (ref# 27) to the hydraulic head (ref# 51). Remove the material head cushion (ref# 28) and replace with the new one supplied. Place a container under pump to catch hydraulic oil. Gently pull hydrapulse membrane to separate it from the hydraulic head.
REPLACEMENT OF INTAKE SEAT (REF # 18) 27 25 22 21 20 18 17 24 TOOLS REQUIRED -5/16" Allen wrench -vise -torque wrench -screwdriver 23 16 1. Remove the four bolts (ref# 14) and pull intake endcap (ref# 16), from the pump. The endcap should separate from the material head (ref# 27), with the ball guide (ref# 23) attached. If the ball guide remains in the material head, pry out with a screw driver. 2. Clamp endcap in vise with the ball guide facing up. 3.
OUTGO VALVE (REF# 34) TOOLS REQUIRED -1" wrench -vise -Teflon tape 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Remove pressure control knob, (ref# 71) and pull P.C. stem, (ref# 74) out to internal stop, thereby releasing hydraulic pressure. Trigger gun to release pressure from the material side of pump. Disconnect outgo tee assembly, (ref# 43) from outgo swivel, (ref# 40) on the outgo valve. Remove outgo valve from machine by turning counter clockwise.
PISTON REPAIRS (REF# 86) A B 90 89 88 C 87 TOOLS REQUIRED -1/2" wrench -11/16" wrench -circlip pliers -torque wrench -grease -vise grips 1. Remove hydraulic feed line, (ref# 60) from hydraulic intake valve, (ref# 59) and also remove hydraulic return line, (ref# 69) from the pressure control valve, (ref# 70). Plug lines to minimize oil loss. (Hint; golf tees work well for this) 2. Remove the bolts, (ref# 57) passing through the side frames, (ref# 106, 107), into the crossblock, (ref# 56). 3.
PISTON REPAIRS 12. Slide o-ring and steel washer down rod and into piston. Slide circlip down into piston and snap into the internal circlip groove of piston using circlip pliers. NOTE: Circlip must fully expand into groove of piston. Circlip has fully expanded when there is 13/64" space between circlip eyelets. NOTE: If you experience difficulty installing circlip, remove a small quantity of grease. When installed correctly, rod should move slowly and without any free play. 13.
PRESSURE CONTROL VALVE (REF# 70) 7 8 7 7 7 7 7 7 7 8 8 8 8 8 TOOLS REQUIRED -1" wrench -11/16" wrench 1. Remove pressure control knob, (ref# 71) and pull P.C. stem, (ref# 74) out to the internal stop (1/16" to 1/8") thereby releasing hydraulic pressure. 2. Remove hydraulic return line, (ref# 69) from P.C. fitting, (ref# 78). 3. Place 11/16" wrench on P.C. seat, (ref# 83). Turn counter-clockwise to remove complete valve. 4. Place complete valve in vise and remove seat from body, (ref# 79). 5.
ACCESSORIES PARTS LIST 1/4x1/4 106 114 115 117 3-WHIPEND 620-VHS 620-H2O 67/18B 10-55-011-2 10-55-011-4 3GAL SB 3GAL PL 10-55-____ CONNECTOR, 1/4 PAINT HOSE TO 1/4 PAINT HOSE RUBBER BAN HOSE, AIRLESS PAINT 50' X 1/4" HOSE, AIRLESS PAINT 25' X 1/4" HOSE, AIRLESS PAINT 50' X 3/8" WHIPEND, 3' X 3/8" SERVICE VIDEO TAPE, VHS FORMAT HOW TO OPERATE VIDEO TAPE, VHS FORMAT HEX KEY SET, 5/16",1/4",5/32",1/8" AIRLESS SPRAY GUN, ASM, 2 FINGER TRIGGER AIRLESS SPRAY GUN, ASM, 4 FINGER TRIGGER STRAINER BAG, 3 GALLON PLAS
PARTS LIST Please order parts by the appropriate part number and not by reference number. The quantity required, per unit, is shown for each part number. Part numbers in bold text indicate whole assemblies or kits.
PARTS LIST Please order parts by the appropriate part number and not by reference number. The quantity required, per unit, is shown for each part number. Part numbers in bold text indicate whole assemblies or kits.
PARTS LIST Please order parts by the appropriate part number and not by reference number. The quantity required, per unit, is shown for each part number. Part numbers in bold text indicate whole assemblies or kits.
PARTS LIST Please order parts by the appropriate part number and not by reference number. The quantity required, per unit, is shown for each part number. Part numbers in bold text indicate whole assemblies or kits.
PARTS LIST Please order parts by the appropriate part number and not by reference number. The quantity required, per unit, is shown for each part number. Part numbers in bold text indicate whole assemblies or kits.
PARTS SCHEMATICS - 1000MD 2 1 14 12 13 4 7 5 12 8 14 9 13 10 6 13 12 7 12 13 11 14 14 13 14 12 13 11 11 14 12 12 58 13 57 11 13 14 H.E.R.O. INDUSTRIES LTD.
PARTS SCHEMATICS 10 10 10 11 10 11 10 94 57 10 11 11 10 91 93 58 11 10 92 98 10 99 60 89 95 Model 1000MD “B” Version 10 11 90 55 68 10 54 66 63 59 87 86 64 88 96 67 97 54 56 61 52 69 51 49 14 65 62 14 70 47 25 50 48 53 45 28 23 22 46 43 40 58 21 27 10 94 93 44 32 31 26 24 20 16 10 58 18 17 15 10 57 14 1000MD OWNERS MANUAL - “B” VERSION 33 H.E.R.O. INDUSTRIES LTD.
AUTHORIZED SALES AND SERVICE CENTERS- U.S.A. Call H.E.R.O.’s Toll Free Helpline 1-800-464-HERO (4376) or take your unit to your nearest authorized H.E.R.O. dealer. Help is available to answer all your sales and service questions, weekdays from; 7:00 AM-4:30 PM ( Pacific Time ). After hours calls are recorded and returned the next business day. þ Full Parts and Service ý Parts Only Sales North West: North Central: North East: Bentley Co. Inc.
AUTHORIZED SALES AND SERVICE CENTERS- U.S.A. SOUTHERN CALIFORNIA Bakersfield Paint, 401 Sumner Street, Bakersfield, CA 93305 805-327-8431 Diefel’s Paint, 1030 Alta Vista, Bakersfield, CA 93305 805-325-7201 Sequoia Paint Company, 700 Baker, Bakersfield, CA 93305 805-323-7948 State Paint Comp any Inc., ý 3920 W. Magnolia, Burbank, CA 91505 818-845-3745 Decratrend Paint, 68 - 845 Perez Road, Cathedral City, CA 92234 619-324-4615 A-1 Equipment Sales, 19034 E.
AUTHORIZED SALES AND SERVICE CENTERS- U.S.A. Boise, ID 83705 208-336-7210 Ponderosa Paint, All Pro, 4631 Aeronca Street, Boise, ID 83705 208-376-4431 Broadway Paint & Glass, 1305 Broadway, Boise, ID 83706 208-345-1581 State Paint & Glass, 4774 W. State Street, Boise, ID 83703 208-336-7210 Caldwell Paint & Glass, 916 Cleveland Blvd., Caldwell, ID 83605 208-459-0838 Nampa Paint & Glass, 816 - 3rd. Street S., Nampa, ID 83651 208-466-3547 ILLINOIS Spray Systems Specialists, 172 W.
AUTHORIZED SALES AND SERVICE CENTERS- U.S.A. Denfeld Paint, 1851 N.E. 2nd Street, Bend, OR 97701 503-382-4171 Miller Paint Company, 2811 N.W. Grant, Corvallis, OR 97330 503-758-4458 J’s Color Center, 1986 W. 6th Avenue, Eugene, OR 97402 503-345-2397 Tommy’s Paint Pot, 1745 W. 11th Avenue, Eugene, OR 97402 503-683-5851 Jon’s Airless Spray, 8225 N. Applegate Road, Grants Pass, OR 97527 503-862-2680 Miller paint Company, 1831 W. Powell Blvd., Gresham, OR 97080 503-666-9018 SprayFix, 120 S.
MANUFACTURED BY: H.E.R.O. INDUSTRIES 2719 LAKE CITY WAY BURNABY, B.C. CANADA PHONE: FAX: 604-420-6543 800-494-4376 604-420-8725 PURCHASED FROM __________________________ __________________________ __________________________ __________________________ MODEL: __6-1000MD-LA__ SERIAL #: _________________ DATE OF PURCHASE: ________________ H.E.R.O. INDUSTRIES LTD.
