Compliant KPM SERIES - INSTALLATION AND OPERATION MANUAL - V0 DO E
MVP GROUP CORPORATION 5659 Royalmount Ave. Montreal, QC, Canada H4P 2P9 Telephone: (514) 737-9701 Toll Free Telephone: (888) 275-4538 Fax: (514) 342-3854 Toll Free Fax: (877) 453-8832 Email: sales@mvpgroupcorp.com Website: www.mvpgroupcorp.
INDEX 1 General information 5 1.1 Case description 5 2 Getting started with your KFM series 26 2.1 Location 26 2.2 Uncrating 2.2.1 Front and sides assemblies 27 2.3 Check for damage 28 2.4 Control panel and main features 29 2.5 Check serial, model numbers and requested options 33 2.6 Warning/Caution labels 35 2.7 Check your electrical installation 41 2.8 Electrical, drain and refrigeration connections (remotes only) 41 2.9 Joining 42 2.10 Plugging and start 48 3 Refrigeration 52 3.
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1 General information 1.1 Case description KPM series model (number) system. Basic model | | | | Model variation CG-Curved glass tilt forward FG-Flat glass tilt forward OF-Open front | | | | Length 60'' 80'' 100'' D CC BB AAA KPM CG 40 S AAA BB CC D | | | | Type of Unit.
KPM SERIES KPM-CG-S(R)(D) KPM-CG-S(R)(D) 6
KPM-FG-S(R)(D) KPM-FG-S(R)(D) 7
KPM-OF-S(R)(D) KPM-OF-S(R)(D) 8
Implantation Drain outlet Electrical board Refrigeration piping 34'' 9'' 5'' 8'' Front 2'' 5'' 3'' 12'' 21'' 38'' 21'' 2'' 6'' KGL-OF-40-S(R) 9
34'' 5'' 9'' KGL-OF-50-S(R) 10 8'' 2'' 5'' 3'' 12'' 26'' Front 47 25'' 2'' 6''
2'' 3'' 5'' 12'' 31'' 9'' 5'' Front 57'' 31'' 2'' 34'' 6'' 8'' KGL-OF-60-S(R) 11
Drain outlet Electrical board Refrigeration piping Electrical wiring 34'' 3'' 2'' 2'' 5'' 8'' 26'' 4'' 9'' 5'' KGL-RS/RM-40-S(R) 12 8'' Front 38'' 25'' 2'' 6''
34'' Front 3'' 2'' 2'' 5'' 12'' 25'' 47'' 26'' 2'' 6'' 4'' 9'' 5'' 8'' KGL-RS/RM-50-S(R) 13
34'' 3'' 2'' 2'' 5'' 12'' 31'' 4'' 9'' 5'' KGL-RS/RM-60-S(R) 14 8'' Front 57'' 31'' 2'' 6''
Drain outlet Electrical board Refrigeration piping 34'' Front 2'' 5'' 3'' 8'' 21'' 38'' 21'' 2'' 6'' 9'' 5'' 8'' KGL-DL-40-S(R) 15
2'' 3'' 5'' 12'' 25'' 9'' 5'' KGL-DL-50-S(R) 8'' Front 47'' 26'' 2'' 34'' 6''
2'' 3'' 5'' 12'' 31'' 9'' 5'' Front 57'' 31'' 2'' 34'' 6'' 8'' KGL-DL-60-S(R) 17
Drain outlet Electrical board Refrigeration piping Electrical wiring 34'' 3'' 2'' 2'' 5'' 21'' 12'' 3'' 5'' 9'' KGL-OS-40-S(R) 18 8'' Front 38'' 21'' 2'' 6''
2'' 3'' 5'' 7'' 12'' 25'' 9'' 5'' Front 37'' 26'' 2'' 34'' 6'' 3'' 8'' KGL-OS-50-S(R) 19
2'' 3'' 5'' 12'' 12'' 31'' 3'' 9'' 5'' KGL-OS-60-S(R) 8'' Front 57'' 31'' 2'' 34'' 6''
KPM-CG-60-S(R)(D) KPM-CG-80-S(R)(D) KPM-CG-100-S(R)(D) KPM-FG-60-S(R)(D) KPM-FG-80-S(R)(D) KPM-FG-100-S(R)(D) KPM-OF-60-S(R)(D) KPM-OF-80-S(R)(D) KPM-OF-100-S(R)(D) | | | | | | | | | 601⁄16'' x 499⁄16'' x 611⁄16'' 779⁄16'' x 499⁄16'' x 611⁄16'' 607⁄16'' x 591⁄4'' x 337⁄16'' 403⁄4'' x 591⁄4'' x 3515⁄16'' 50'' x 591⁄4'' x 3515⁄16'' 607⁄16'' x 6415⁄16'' x 3515⁄16'' 403⁄4'' x 6415⁄16'' x 337⁄16'' 50'' x 6415⁄16'' x 337⁄16'' 607⁄16'' x 6415⁄16'' x 337⁄16'' | | | | | | | | | 601⁄16'' x 499⁄16'' x 757⁄8'' 50''
Models to be positioned against a wall keep a safe distance of 23�8''. After servicing always close the doors. Make sure you have a suitable electrical installation. This equipment should be handled by a qualified technician. 2.2 Uncrating All operations must be done carefully. All plastic protective films must be removed before using the equipment for the first time.
2.2.
1 2 3 4 5 6
7 8 2.3 Check for damage At the end of production HYDRA KOOL products are carefully inspected. No damaged units are sent out. HYDRA KOOL doesn’t take responsibility for damage between factory and client. Possible damage on the unit must be checked to file a claim near the transportation company.
2.4 Control panel and main features The pictures below, shows the main features and all necessary controls.
Light switch Power signal Power switch Electrical board Dry control panel (KPM-CG/FG/OF) 27
Rear Storage Rear doors Return air grille Discharge air grille Tilt down Front glass 2.5 Check serial, model numbers and requested options Before starting your equipment, check the serial number, model numbers and requested options.
Self contained numbers Remote numbers 29
2.6 Warning/Caution labels Before starting, HYDRA KOOL products have caution and warning labels to be respected.
Self contained labels Label 9 Label 7 Label 8 Label 10 Remote labels Label 9 Label 7 Label 8 Label 10 Dry labels Label 9 Label 7 Label 8 Label 10 31
Self contained, Remote and Dry labels (evaporator) Label 13 Label 14 Label 1 Label 2 CAUTION ATTENTION MOVING PARTS. DO NOT OPERATE UNIT WITH (PART) REMOVED PIÈCES MOBILES. NE FAIRE PAS FONCTIONNER AVEC DES PIÈCES ENLEVER Label 3 Label 4 -NOTE- THIS A TYPE 1 CASE AND IS DESIGNED TO OPERATE AT THE FOLLOWING STORE CONDITIONS THAT DOES NOT EXCEED 75 F AND 55% R.H. 32 -NOTE- CETTE VITRINE TYPE 1 EST CONÇUE POUR FONCTIONNER SELON LES CONDITIONS DU MAGASIN ET NE DOIT DÉPASSER 75 F AND 55% R.H.
Label 5 Label 6 -NOTE- -NOTE- THIS EQUIPMENT IS INTENDED FOR THE STORAGE AND DISPLAY OF PACKAGED FOOD PRODUCTS ONLY CET EQUIPEMENT EST PREVU UNIQUEMENT POUR LE STOCKAGE ET EXPOSITION DE PRODUITS ALIMENTAIRES EMBALLER Label 7 Label 8 CAUTION ATTENTION DISCONNET ALL POWER. MAY HAVE MORE THEN ONE DISCONNET SWITCH DEBRANCHER TOUTE COURANT. IL PEUT AVOIR PLUS D’UN INTERRUPTEUR Label 9 Label 10 CAUTION ATTENTION RISK OF ELECTRIC SHOK.
Label 13 Label 14 CAUTION ATTENTION HAZARDOUS MOVING PARTS. DO NOT OPERATE UNIT WITH DECK PANS PIÈCES MOBILES DANGEREUSES. NE FAIRE PAS FONCTIONNER AVEC DES PIÈCES ENLEVER 2.7 Check your electrical installation This equipment is intended to be connected to an outlet with 115V/ 60Hz/ 1 phase. Nema-5-15P 2.8 Electrical, drain and refrigeration connections (remotes only) Installation and service must be performed by a qualified technician.
2.9 Joining For joining follow the steps described.
3x - PAR00601013 DIN933 M6x80 2x - PAR00902003 DIN 7380 M5x10 2x - PAR00601007 DIN933 M6x20 2x - PAR00902007 DIN 7380 M5x50 14x- ANL00501006 DIN9021 M6 4x - PAR00801102 DIN912 8.
2x KPM-CG KIT0012U02000 37
10 10 G G G G 2X - FIT00000427 (9149/64") 39
DIN911 - 3 DIN911 - 4 10 10 C F E C +/-0 C C C D +/-0 D D E 10 10 13 C 1x - DIN912 8.
DIN911 - 3 H G I G 1x - DIN7380 M5x50 H 1x - DIN7380 M5x10 I 1x - DIN912 M4x12 41
10 10 42
2.10 Plugging and start To start your equipment follow the steps: 1 - Check for page with parameters inside the manual. 2 - After uncrating and placed the equipment respecting all warnings set in 2.1 chapter, and all switches are set to off position, connect the equipment. Make sure you have the correct outlet! Nema-5-15P 3 - Check lights, using button referenced on chapter 2.4. If not working consult the maintenance chapter. 4 - Turn ON power button referenced in 2.4 chapter.
6 - Check air movement in the anti condensation system. 7 - Before loading, leave the equipment working for about 2h. 8 - Load your KPM-Series. Loading must be done respecting loading limits and weight per square foot mentioned in page xx. This equipment is intended for maintaining temperature, be sure the products are cold, and not ambient temperature. After loading check for any obstruction in the discharge and return air grilles.
1'' Maintain doors closed after servicing. 9 - If any problem encountered, see troubleshooting or call a qualified technician! 3 Refrigeration 3.1 Self contained refrigeration equipment and defrost The refrigeration equipment it’s laid out in the base of the equipment.
Filter Condenser Compressor Fan Controller Evap pan 46
Defrost Model Circuit pressure (psig) Refrigerant and charge (OZ) All self contained KPM series use the following equipment: capillary tube, finned coil ventilated systems (condenser/evaporator), hermetic compressor, electrical water evaporation system. High side Low side | KPM-CG/FG/OF-80-S | KPM-CG/FG/OF-100-S | KPM-CG/FG/OF-60-S 331 174 331 174 331 174 | | | R 404A 19,40 R 404A 25,39 R 404A 37,74 | | | Automatic 3/day Automatic 3/day Automatic 3/day 3.
EVP KPM-CG/FG-60-S KPM-CG/FG-80-S KPM-CG/FG-100-S KPM-OF-60-S KPM-OF-80-S KPM-OF-100-S | | | | | | 9,6/49 8,9/47 16/64 9,6/49 8,9/47 16/64 | | | | | | 0,14 0,18 0,24 Model Total amps (remotes only) The data regards to standard options only. KPM-CG/FG-60-R KPM-CG/FG-80-R KPM-CG/FG-100-R KPM-OF-60-R KPM-OF-80-R KPM-OF-100-R 48 | | | | | | 0,97 1,14 1,55 0,7 0,7 1,05 | | | | | | Total amps (self contained) Anti condensation system Evap pan Fans Lights Model Compressor F.L.A./L.R.A.
4.2. Electrical service receptacles (optional) Service receptacles are not intended nor suitable for large motors or other external appliances. Only for scales and lighted displays. Type Max.
4.3.
Discription Nº 1 2 3 4 5 6 7 8 9 11 12 13 20 21 22 29 30 36 31 41 | | | | | | | | | | | | | | | | | | | | Compressor Overload Relay Start capacitor Condenser fan Controller Temperature probe Earth two pin plug Terminal block Ground connection Evaporator fan Compressor relay Light switch Pilot light Switch Transformer Led lighting Fan anti-condensation Socket Evaporative condensate pan 51
KPM-CG/FG-80-R 52
Discription Nº 6 7 9 11 12 20 21 22 29 30 36 39 | | | | | | | | | | | | Controller Temperature probe Terminal block Ground connection Evaporator fan Light switch Pilot light Switch Transformer Led lighting Fan anti-condensation Solenoide valve 53
KPM-CG/FG-80-D 54
Discription Nº 9 12 20 21 22 29 30 | | | | | | | Terminal block Evaporator fan Light switch Pilot light Switch Transformer Led lighting 55
4.4. Electronic controller Carel - IR33F0AHE0 TECHNICAL SPECIFICATIONS Model Power supply IRxxxxExxxx Insulation guaranteed by the power supply Inputs Probe type 56 Voltage 230 V~, 50/60 Hz 115V~, 50/60 Hz 115 to 230 V~, 50/60 Hz 12 to 24V~, 50/60 Hz, 12 to 30 Vdc 12V~, 50/60 Hz, 12 to 18 Vdc Power 3 VA, 25 mA~max. IRxxxxAxxxx 3 VA, 50 mA~max. IRxxxxHxxxx 6 VA, 50 mA~max. IRxxxxLxxxx 3 VA, 300 mA~/mAdc max.
Relay outputs depending on the model model relay EN 60730-1 250 V~ IRxxxx(E,A) (P,Q,S,U,V,X,Y,Z)xxx IRxxxx(E,A) (N,R,C,B,A,M,L,T)xxx IRxxxx(E,A) (N,R,C,B,A,M,L,T)xxx IRxxxx(O,L,H) (N,R,C,B,A,M,L,T)xxx IRxxxx(E,A) (P,Q,S,U,V,X,Y,Z)xxx IRxxxx(O,L,H) (N,R,C,B,A,M,L,T)xxx R2 (*) 5(1)A R3 (*) 5(1)A R1,R2 8 (4)A N.O. 6 (4)A N.C. 2 (2)A N.O./N.C.
Signals on the display The blinking status indicates a request for activatuin that cannot be implemented until the end of the corresponding delay times. Icon AUX Function COMPRESS. FAN DEFROST AUX ALARM CLOCK sent LIGHT SERVICE HACCP HACCP ON compressor ON fan ON defrost in progress auxiliary output AUX active delayed external alarm (before the expiry of the time “A7“) at least one timed defrost has been set auxiliary output LIGHT ACTIVE OFF comp.
Main parameters Symbol Code Parameter Models UOM Type /3 Probe display response MSYF - C 0 15 0 /5 Select ºC or ºF 0: ºC 1: ºF MSYF flag C 0 1 0 /A2 Configuration of probe 2 (S2) YF MS - C C 0 0 4 4 2 2 0: Probe absent 1: Product probe (display only) 2: Defrost probe 3: Condenser probe 4: Antifreeze probe Min Max Def.
For easier cleaning remove the front glass (instructions below). 5.2 Interior cleaning All operations must be done with the unit disconnected. Clean surfaces (glass/metal/plastic) with soft detergent or warm water. Do not use abrasive cleanser. 5.3 Shelf removing All operations must be done with the unit disconnected. To remove or adjust shelves take care with light connections.
2 1 3 5.4. Back Sliding doors removal Back sliding doors are easy to take off. - Grab door push up and then tilt the bottom towards you. To put the door back on, just reverse the previous step.
5.5 Light substitution To replace lights follow the steps: All operations must be done with the unit disconnected.
5.6 Panels and protection grille removal 5.7 Condenser cleaning This operation must be performed by a qualified technician. All operations must be done with the unit disconnected. Condenser must be regularly cleaned (every month). Use a brush or vacuum it. To get to the condenser must remove frontal panel.
5.8 Evaporator cleaning This operation must be performed by a qualified technician. All operations must be done with the unit disconnected. To access the evaporator: - Open your unit - Lift and remove exposition panels - Use tool for the screws and clean 1 2 3 4 5.9 Evap Pan cleaning This operation must be performed by a qualified technician. All operations must be done with the unit disconnected. Pan can be hot! This operation must be done weekly.
To access the evap pan: - Remove protection grille. - Unplug the evap pan. - Relieve the screws and take the evap pan off. - Clean with soft detergent or warm water. 5.11 Drain inspection Check for drain obstruction and correct position every month (Remotes only). 5.12 Glass type conversion model This operation must be performed by a qualified technician. Contact distributor for specific manual to assist in conversion.
6 Troubleshooting/Service 6.1 Troubleshooting Service must be performed by a qualified technician. Doors not closing: Check for leveled floor. Check for obstruction. Remove doors and check the bearings. Lights not working: Check light switch position. Check light connections. Warm case temperature: Check for air return grille obstruction. Check for air drafts. Check store temperature. Check for condenser obstruction and cleaning. Check for frozen evaporator.
Equipment runs constantly: Condenser dirty. Condenser fan malfunction. Temperature and relative humidity too high. Starting relay burns out: Low voltage. High voltage. Compressor short cycles. Incorrect running capacitor. Incorrect relay. Head pressure too high: Unit overcharged. Air or other non condensable gases in the system. Clogged condenser. Defective condenser fan motor. Unit location too hot. Restriction in charge line.
Service by Service by 68 Type of action Date Serial number and model
7 Warranty 12 month warranty for all parts from the invoice date. A new part will be provided free of charge. Defective part must be returned to the manufacturer. Warranty claims: All claims must include model number, serial number, date of purchase, date of installation and additional information about the supposed defect. All service work must be authorized by MVP group. MVP group reserves the right to select the service company.
8 Notes 70
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MVP GROUP CORPORATION www.mvpgroupcorp.
